Global Cement Newsletter

Issue: GCW510 / 16 June 2021

Headlines


The latest piece of China-based Huaxin Cement’s global ambitions slotted into place this week with the news that it is preparing to buy plants in Zambia and Malawi. Its board of directors has approved plans to spend US$150m towards acquiring a 75% stake in Lafarge Zambia and US$10m on a 100% stake in Lafarge Cement Malawi. The move will gain it two integrated plants with a combined production capacity of 1.5Mt/yr in Zambia, and a 0.25Mt/yr grinding plant in Malawi.

This latest proposed acquisition represents the next step for Huaxin Cement in Africa following its purchase of African Tanzanian Maweni Limestone from ARM Cement in mid-2020. The company has also been busy along the more traditional Belt and Road Initiative land routes in Asia. It started up the kiln at its new 2Mt/yr Jizzakh cement plant in mid-2020. Elsewhere in Central Asia it runs two plants in Tajikistan and one plant in Kyrgyzstan via various indirectly-owned subsidiaries. While in South Asia it runs a plant in Nepal and in South-East Asia it runs one in Cambodia. If the plans in Zambia and Malawi pay off then it will give the Chinese producer a growing presence in East Africa, with plants in three countries.

The China Cement Association ranked Huaxin Cement as the country’s fifth largest clinker producer in 2021 with an integrated capacity base of just under 63Mt/yr. Domestically, the company operates 57 cement plants and most of these are based in the Yangtze River Economic Belt region. In 2020 it reported cement and clinker sales of 76Mt, a small decrease from 2019. Its operating income fell by 6.6% year-on-year to US$4.58bn and profit dropped by 12% to US$1.2bn. This performance was blamed on the emergence of Covid-19 at the start of 2020 and then floods later in the year.

Compared to the other larger Chinese cement producers, Huaxin Cement roughly appears to be holding rank with its overseas expansions. The leaders, CNBM and Anhui Conch, hold subsidiaries with plants in South-East and Central Asia and CNBM’s engineering wing, Sinoma, has a far bigger reach, building plants all over the place. Information has been scarce since mid-2020 on the long heralded 7Mt/yr plant in Tanzania due to be built by Sinoma and local subsidiary Hengya Cement. At that time local residents in Mtimbwani, Mkinga District were reportedly being compensated for their land. Other than this, one of the other big players internationally is Taiwan Cement. In 2018 it invested around US$1.1bn for a 40% stake in Turkey-based Oyak Cement. As well as a presence in Turkey this also gave it a share of plants in Portugal in 2019 when Oyak completed its acquisition of Cimpor.

Elsewhere this week, carrying some of the themes above with expansion in Central Asia, two new integrated cement plant projects were announced in Kyrgyzstan and Turkmenistan respectively. Meanwhile, Italcementi said it will invest Euro5.0m to restart clinker production at its Trentino cement plant in Sarche di Madruzzo, Italy. The unit has been operating as a grinding plant since 2015. This might be viewed as an unexpected decision considering the high local CO2 price but it shows some level of confidence in the local market by Italcementi and its parent company, HeidelbergCement. The next step will be when or if a European producer decides to build a brand new integrated plant in Italy or elsewhere.


Belgium: Cembureau, the European Cement Association, has elected Isidoro Miranda as its president and Ken McKnight as its vice-president at its general assembly. Miranda, the managing director of LafargeHolcim Spain, who was previously the association’s vice-president, succeeds Raoul de Parisot in the president role. Knight is a member of the CRH executive committee.


Bangladesh: Shun Shing Group, the owner of Seven Rings Cement, has appointed Tahmina Ahmed as Additional Managing Director for Bangladesh. She has worked on the company’s board of directors since 2007.


Thailand: Scheuch Asia has appointed Mirko Köhler as its managing director will effect from mid-June 2021. He succeeds Jan Eike Graeff, who has been in the post since 2019.

Germany-born Köhler has been living in Asia since 2006 and holds international sales experience working in Singapore and Hong Kong with roles at IKN, Refratechnik Asia, Aumund and ABB. His most recent position was with fire protection company Svt based in Singapore. He is a trained engineer and holds a Master of Science (MSc) and Master of Business Administration (MBA).


Bolivia: Empresa Publica Productiva Cementos de Bolivia (ECEBOL) has officially restarted cement production at its integrated Oruro cement plant in Caracollo. The La Razón newspaper has reported the cost of the restart at US$8.41m. The producer received a cash injection from the government in order to enable it to restock cement bags, pay outstanding salaries and have working capital, according to Bolivian President Luis Arce. The head of state alleges that the previous administration ‘paralysed’ many of the country’s public companies through mismanagement.


US: Colombia-based Cementos Argos is planning to export 0.4Mt of cement to the US in 2021. The cement producer’s exports to the country grew by 419% year-on-year to 135,000t in the first five months of 2021 from 26,000t in the same period in 2020. It says that it expects the US cement market to grow by 2.2% year-on-year in 2021.

The company is currently upgrading its integrated plant in Cartagena, Colombia and improving the associated port terminal. The US$40m project is scheduled to be completed in the second half of 2021. It is intended to support the export market to the US and elsewhere.


Trinidad & Tobago: Trinidad Cement says it has no plans to raises its prices at the current time. However, it reserves the right to do so in the future if its production costs change, according the Trinidad Guardian newspaper. The subsidiary of Mexico-based Cemex said that it had suffered ‘significant’ losses due to government coronavirus-related regulations. It has not sold cement to the local market since early May 2021 with the exception of three construction projects due to the request of the government. The cement producer added that its silos and warehouses were fully stocked and that it was ready to start supply when it is given permission to do so.

Cement shortages at retailers has been reported in June 2021. Cement importer Rock Hard Cement announced earlier in the month that it was set to raise its prices in July 2021 due to increasing prices around the world and volatile shipping rates.


India: The state government of Telangana has renewed The India Cements’ mining licence for two sites in Guntur district until 2037. These are the Pondugula and Pulipadu mines, which supply the company’s Vishnupuram cement plant in Nalgonda district. The Times of India has reported that the producer first received its licence for the mines in 2000 and applied for the recent extension a decade later.


India: The Ambuja Cement Foundation has announced the formation of a partnership with the National Bank for Agriculture and Rural Development (NABARD). The bank is funding phase two of the foundation’s Employability through Skill initiative. The initiative supports the development of off-farm economic activity in rural areas.


India: The South Indian Cement Manufacturers’ Association has supplied 200 oxygen concentrators to the Chief Minister Relief Fund (CMRF) to help in the fight against the Covid-19 outbreak in Andhra Pradesh. United News of India has reported the value of the donated items as US$273,000.


US: SRM Concrete has completed its acquisition of 24 former Argos USA ready-mix concrete plants in Dallas, Texas. No issues were reported by the regulators, according to Agencia CMA. The purchase, valued at US$180m, was announced in May 2021.


India: Ratings agency ICRA has forecast a 25% year-on-year decline in cement sales during the first quarter of the 2022 financial year to 30 June 2021. Domestic cement demand fell by 4% year-on-year and by 35% month-on-month in April 2021, according to the Press Trust of India. The agency said that this was due to the spread of the Covid-19 outbreak to rural areas and the imposition of numerous regional lockdowns. Pent-up demand is expected to drive a gradual recovery in the second quarter from July 2021. Costs for cement companies increased by 5% nationally year-on-year in April 2021. Increased fuel, power and transport costs all contributed to the rise.


US: The Portland Cement Association (PCA) Market Intelligence Group has released its Spring 2021 Regional Forecasts for the Northeast, Central, West, and Southeast regions. Residential construction has been identified as the main driver of consumption growth in most regions.

The Pacific sub-region of the West is forecast to grow by 1.1% year-on-year in 2021, while the Mountain sub-region will drop by 0.7% following strong growth in 2020.

The West South Central sub-region is expected to rise by 2.3% and the West North Central by 1.2%. In the former this will be supported by residential demand and a recovery in the oil well cement market. The PCA added that he sub-region maintains very strong construction fundamentals given demand from strong in-migration and an expanding tax base.

The PCA noted that the Northeast had been hit ‘hard’ by the coronavirus pandemic but that cement consumption still grew by 0.6% in 2020. In 2021 the association has forecast growth of 0.1%. Although residential construction is expected to drive demand the association said that the region is expected to lag behind national trends in public cement consumption given, “state fiscal conditions and the characteristics of the region.”

Finally, the PCA forecasts that cement consumption in the South Atlantic sub-region will be ‘strong’ with growth of 6.8% in 2021 and 2.1% in 2022. Demand in the East South Central sub-region is also expected to be positive with consumption growth of 7.6% in 2021 and 1.9% in 2022.


Germany: Data from HeidelbergCement’s Sustainability Report 2020 reveals that it reduced its specific net CO2 emissions by 2% year-on-year to 576kg/t of cementious material in 2020 from 589 kg/t in 2019. This represents a 23% reduction since 1990. The company has a target of 30% by 2025. It has a number of carbon capture and utilisation/storage (CCU/S) projects in various stages of development to meet its goal of becoming carbon neutral by 2050. Other data shows that its alternative fuels substitution rate rose to 25.7% from 24% and its clinker ratio fell slightly to 74.3%.

During the reporting year, the group joined the climate lobbying group Foundation 2° and achieving a CDP climate protection rating of A. For water security it secured the second-highest rating of A-. The group’s specific water consumption for cement rose by 5% in 2020 to 271.9l/t of cement from 260l/t in 2019. However the company says it is continuing to improve water consumption reporting at its sites until 2025.


Morocco: LafargeHolcim’s Settat plant has been ranked as the second most efficient integrated cement plant in LafargeHolcim Group. The classification is based on industrial performance criteria in terms of efficiency, cost and sustainable development covering 129 of the group’s integrated plants around the world. Five of the six plants operated by LafargeHolcim Morocco are also reported to be in the Top 20 of this list. The 1.7Mt/yr Settat plant has also become a pilot in the group’s ‘plant of tomorrow" initiative whereby automation technologies, robotics, artificial intelligence and predictive maintenance will be used to improve its production efficiency further still.


Egypt: Saudi Arabian-based Mohammed Hassan Al Naqool Sons has started pilot production at its Cement Industries subsidiary based in El Alamein. The project has an investment of around US$5m. It will manufacture cement-based products, including blocks and concrete. Commercial production at the site is expected to start in the third quarter of 2021.


Mexico/UK: Cemex has promoted its Vertua admixtures in the UK, with the launch of next generation products in the range. The producer says that Vertua admixtures used in conjunction with its grinding aids, cement enhancers, super plasticisers and accelerators further reduce the carbon footprints of these products. It called green admixtures a ‘fundamental enabler of key innovations’ which will accelerate sustainable urbanisation.

Europe, Middle East and Africa regional urbanisation solutions vice president Marcelo Catalá said, “Cemex’s Vertua range of next generation admixtures, together with our broader array of low carbon, resource-efficient urbanisation solutions, will contribute considerably to building alongside our customers a better and more sustainable future for the cities in which we live.”


Germany: Opterra’s Wössingen integrated cement plant was awarded gold certification status from the Concrete Sustainability Council (CSC) in late May 2021. It follows the Karsdorf plant achieving the same certification in late 2020.


Peru: Police in Lima have raided a facility in Comas district where workers were packaging adulterated cement into branded cement bags. The La República newspaper has reported that authorities said "We have had the visit of representatives of these cement companies, and they have certified not only that these containers are not original, but also that the final product is not the one they offer to the community."


Sweden: Germany-based Fuchs has signed an agreement to buy the lubricants business of Gleitmo Technik in July 2021. It will be integrated into its Fuchs Lubricants Sweden subsidiary. The acquisition includes the company’s customer base, product portfolio, staff and a lease agreement of the Gleitmo office and warehouse in Kungsbacka. The purchase is intended to make strengthen Fuchs Lubricants Sweden business position in Sweden and the Nordic Region.


Dominican Republic: Germany-based BHS-Sonthofen has supplied an RPM 1513 rotor impact mill to building materials producer Calizamar. The mill consists of a vertical shaft and will produce crushed sand of a consistent fineness and cubic particle shape. Calizamar produces and sells aggregates, natural stone, pre-cast concrete and paper bags.


Turkmenistan: Germany-based Thyssenkrupp has received an order for a new 3000t/day line for the Lebap cement plant from Turkmen Enjam. The Arab Times newspaper has reported that the line will include a raw materials crushing and preparation plant and storage facilities.


Italy: HeidelbergCement subsidiary Italcementi has announced a planned investment of Euro5.0m to restart clinker production at its Trentino cement plant in Sarche di Madruzzo. The plant will have an integrated production capacity of 0.25Mt/yr when it resumes full operation from January 2022. The company aims to establish a ‘reference plant for the Northeast’ at the facility. It will begin hiring 30 new staff in late 2021. The unit has been operating as a grinding plant since 2015.

Technical director Agostino Rizzo said, “The cement plant is equipped with the technologies necessary to guarantee high level environmental performance. To this will be added a landscape integration. The relationship with the region and local communities is of great importance for us.”


Malawi/Zambia: China-based Huaxin Cement plans to spend US$160m towards buying cement plants in Zambia and Malawi. It intends to spend US$150m on purchasing a 75% stake in Lafarge Zambia and US$10m on acquiring Pan African Cement from Lafarge Cement Malawi. The former operates two integrated cement plants in Zambia with a combined production capacity of 1.5Mt/yr. The latter operates a 0.25Mt/yr grinding plant at Blantyre in Malawi. The acquisition is subject to regulatory approval in each of the relevant countries.


Trinidad and Tobago: Rock Hard Cement says it intends to raise the price of its imported cement in July 2021 due to increasing prices around the world and volatile shipping rates. It added that it expected prices to stabilise in 2022, according to the Trinidad Express newspaper. Cement shortages have been reported at retailers in the country. This has been attributed to local manufacturer Trinidad Cement stopping production in early May 2021 dye to government coronavirus-related health regulations.


Pakistan: Adani Enterprises has incorporated Adani Cement as a wholly-owned subsidiary. The Pioneer newspaper has reported that the new company will produce various classes of cements. However, it is yet to start business operations.


India: JSW Cement has launched a new set of products in the construction chemicals sector. These will include floor hardeners, waterproofing compounds and readymix plaster. The company’s 0.3Mt/yr chemical plant at Ballari in Karnataka is supporting the move.

Construction Chemicals business head Mubin Hussain said "With advances in green product technologies, this sector will see a dynamic shift from conventional construction mix ratios to extracted by-product engineered compositions. Construction chemicals and dry mix mortars are expected to grow fourfold by the 2025 financial year."


US: Cobod’s modular BOD2 3D construction printer is being used to build a 160m2 residential house in Tempe, Arizona. The new house will be ready for its occupants by September 2021. The building has been designed by Candelaria Associates.

General manager Henrik Lund-Nielsen said, “Our 3D construction technology and printers have enjoyed immense success in Europe, Africa, The Middle East, and Asia. Obviously, due to our long-term cooperation with GE, we have some success with US customers also. Still, we are really pleased that our printers are now beginning to make a stronger inroad into the US construction market. More and more US companies realise that our technology is superior to what local suppliers can deliver. Our printers have done buildings in two US states now and more will follow in the coming months.”


Egypt: Misr Beni Suef recorded sales of US$16.3m in the first quarter of 2021, down by 37% year-on-year from US$25.8m in the first quarter of 2020. Reuters reported that the company’s profit also fell by 37%, to US$2.39m from US$3.79m.


Greece: Switzerland-based LafargeHolcim subsidiary Heracles Group has established a Direction for Sustainable Development. The producer said that Charalampos Kouris will head the Direction, with the aim of building a more sustainable present for a better future. It will realise this by pursuing four pillars: climate, circular economy, nature and local communities. Regarding the first of these, it will follow the EU Green Deal climate neutrality roadmap.

Chief executive officer Dimitris Hanis said “We are pleased with the appointment of Mr Kouris as the first head of sustainable development and welcome him to the group's executive committee. The establishment of the new Direction will further reinforce our effort to ensure a healthy and safe workplace for our people while at the same time fighting our own battle against our climate change impact."


UK: Czech Republic-based EP Power Europe has agreed to acquire ash company Power Minerals from Germany-based Steag. The company supplies UK cement production with fly ash via its three sites centred around its Sutton Coldfield, West Midlands, headquarters.

Managing director Nigel Waldron said "This deal is a huge vote of confidence in Power Minerals, the broader sector and the UK."


Ghana: Nelplast Eco Ghana has launched a moulded block produced from a paste of 70% sand and 30% recycled plastics. Xinhua Hello Africa News has reported that the producer sells the blocks as a cement-free alternative building material for building walls, in conjunction with a concrete base and columns. The cost is US$11,000 per house. Nelplast Eco Ghana hopes that the product will ease Ghana’s 2m-unit housing shortage and prevent some of the 1Mt/yr plastic waste (over 95% nationally) going to landfill. It aims to expand its capacity from 1100t/yr in the near-term future.


Mexico: The municipal administration of Atotonilco de Tula, Hidalgo province, has given US$3050 to Cemex to help with the running of its Ecomunidad recycling initiative. In June 2021, the initiative involves recycling collection at 11 Cemex sites and has educated 11,000 people. Since its foundation at 20 local schools in 2019, the initiative has recycled 37t of plastic waste.


Kyrgyzstan: Standard Cement has announced the forthcoming Nookat cement plant at Yntymak, Osh oblast. The Kyrgyz National News Agency has reported that the plant, when commissioned, will have a production capacity of 3500t/day and create between 300 and 350 new jobs. Construction is set to begin in mid-to-late 2021.


India: Star Cement’s net profit after tax fell by 35% year-on-year to US$25.7m in its financial year to 31 March 2021 from US$39.3 in the same period in 2020. Its revenue dropped by 7% to US$235m from US$252m.


Mexico: Cemex has concluded the sale of subordinated notes with a value of US$1.0bn. The company says that it will use the proceeds from the bonds sale for various purposes, including debt repayment.

Chief financial officer Maher Al-Haffar said, “The purpose of this transaction is to further Cemex in its pursuit of an investment grade capital structure and a commensurate leverage ratio.”


Israel/ Palestine: Israel has reportedly asked Egypt to block imports of cement and other building materials into Gaza, according to the Israeli Public Broadcasting Corporation. The move is intended to stop militant groups in the territory using the materials. It follows a ceasefire between the Israeli government and the Palestinian militant group Hamas in late May 2021 after nearly two weeks of fighting. So far, cement and other building materials have been entering Gaza unimpeded via Egypt.


Switzerland/US: LafargeHolcim and GE Renewable Energy have signed a memorandum of understanding to research new ways to recycle of used wind turbines. The partners are seeking to use the shredded blades to produce low-CO2 building materials. LafargeHolcim said that undertaking builds on the work of its subsidiary Geocycle, which previously began using GE’s waste wind turbine blades to produce alternative fuel (AF) for cement production. The cement producer called recycling the ‘key next step’ in line with the Circular Economy Action Plan of the European Union’s European Green Deal.


UK: SigmaRoc intends to offer a cement-free alternative for every product in its precast concrete portfolio from January 2022. The producer claims it is the only company to do this. The change will effect products made by its Product Group including Allen Concrete, CCP Building Products and Poundfield Precast. The move follows the launch of its Ordinary Portland Cement free Greenbloc product in February 2021.

Managing director Michael Roddy said, “Greenbloc sets the bar for bringing a cement-free alternative to a traditional building material into mainstream use, but it was only ever the start of our low-carbon journey.” He added “The benefits of using cement as a building material are undisputed from an application perspective, however the carbon required in the manufacturing process cannot be ignored. Our aim is simple. The market is changing and understands the need to acknowledge, address and action a tangible approach to decarbonisation. We want to give architects, contractors and specifiers the choice of using an ultra-low carbon cement-free alternative to precast cementitious products.”


Canada: Testing specialist Giatec has launched SmartMix, a web-based software product for concrete ingredient optimisation. It is intended to help concrete users lower their cement construction for jobs. The supplier estimates that the tool could lower the CO2 emissions of concrete production by 400Mt/yr, the equivalent carbon footprint of 110m cars.

Head of research and development Andrew Fahim said, “Artificial intelligence (AI), machine-learning algorithms and advanced analytics on construction jobsites are going to pave the path forward for our industry to meet increasing infrastructure demands. I am proud to provide contractors and producers AI tools to make impactful decisions and get ahead of the competition by bringing more value to their customers while reducing the carbon impact of their products.”