Global Cement Newsletter

Issue: GCW511 / 23 June 2021

Headlines


Two news stories merit a closer look at Argentina this week. Firstly, Loma Negra fired up the kiln on its new 2.7Mt/yr production line at the L’Amalí cement plant in Olavarría. Work on the US$350m started in 2017 but was delayed due to the coronavirus pandemic. Notably, engineers from China-based Sinoma International Engineering, who built the plant, caused a stir when they arrived in Argentina in full personal protective equipment in late 2020 to continue work on the project. Full commissioning of the second line at the plant is scheduled for July or August 2021.

Almost at the same time, the Argentine government announced it had persuaded local building materials producers to stick to reference prices for construction materials, including cement, in order to control inflation. Loma Negra, Cemento Avellaneda and Petroquímica Comodoro Rivadavia (PCR) were said to be on board with the ‘voluntary’ plan. Building materials prices generally were reported to have risen 85% year-on-year in May 2021 compared to a national inflation rate of 49%. The new arrangement is planned to last until the end of 2021 with revisions to the reference prices every two months.

Graph 1: Cement sales in Argentina including imports and exports, 2016 – 2021. Note that the 2021 figure is an estimate. Source: Asociación de Fabricantes de Cemento Portland (AFCP).

Graph 1: Cement sales in Argentina including imports and exports, 2016 – 2021. Note that the 2021 figure is an estimate. Source: Asociación de Fabricantes de Cemento Portland (AFCP).

Data from the Asociación de Fabricantes de Cemento Portland (AFCP) doesn’t show any obvious signs of disruption from inflation so far in 2021. Cement sales grew by 50.5% year-on-year to 4.55Mt in the five months to May 2021 from 3.02Mt in the same period in 2020. The cement market in Argentina didn’t shut down but it hit a low of 0.41Mt in April 2020 before compensating with a strong second half of the year, most likely due to pent-up demand as the economy reopened following local coronavirus-related lockdowns. At the time of writing the AFCP has forecast that cement sales will reach 11.3Mt in 2021, a slight rise over the 11.1Mt reported in 2019, when the market was more stable. However, cumulative sales to May 2021 are slightly behind similar sales in 2019.

Loma Negra’s upgrade at its L’Amalí plant follows Holcim Argentina’s inauguration of a new 0.5Mt/yr clinker production line at its Malagueño cement plant in Cordoba in May 2021. This project also added a 0.63Mt/yr cement grinding unit at the site as well as a new 120,000 bag/day despatch unit. Altogether it had a price of US$120m. This followed the announcement in late April 2021 that the subsidiary of LafargeHolcim was planning to open 1000 new branches of its Disensa retail chain in the country by 2024.

Loma Negra reported a 13% drop in sales to US$436m in 2020 from US$500m in 2019. However, its adjusted earnings before interest, taxation, depreciation and amortisation (EBITDA) rose by 3% to US$139m from US$136m. This was partly aided by the sales of its Paraguayan operations during 2020. At face value, Cemento Avellaneda had a tougher time of its in 2020 with its sales down by 22% to Euro111m and EBITDA down by 9% to Euro37m. However, once adjusted on a like-for-like basis with constant currencies and without a hyperinflation adjustment, its sales and earnings actually rose by 22% and 45% respectively.

Holcim Argentina’s director Christian Dedeu was interviewed by national news agency Télam in May 2021 around the time of the upgrade at the Malagueño cement plant was officially completed. When asked by the company had made the investment he said that the country had potential for both the residential and infrastructure sectors. He also pointed out that the subsidiary of Switzerland-based LafargeHolcim had been forced to import clinker at times of high demand previously. The announcements for both the Loma Negra and Holcim Argentina new lines were made at the end of 2017 when the market hit a high in sales volumes. Since then the country has faced rocketing inflation, further delays to it debt repayment programme to the International Monetary Fund (IMF) and the coronavirus pandemic. Producing more commodities, such as clinker, domestically certainly seems enticing with high inflation and unfavourable foreign currency exchange rates. So, the new production lines from Loma Negra and Holcim Argentina are well timed in this sense unless they get hit by any mounting input costs, from imported raw materials for example. On the other hand the government’s measures to curb inflation such as reference prices for cement may constrain the cement producers’ flexibility. As the local construction industry slowly recovers after 2020, continued uncertainty lies ahead.


Austria: W&P Zement has appointed Jerneja Potocnik, Florian Salzer and Peter Ramskogler as its finance, technology and sales directors respectively. The trio started their roles in April 2021. The appointments are intended to allow managing directors Lutz Weber and Bernhard Auer to focus on the development and growth of the parent company Alpacem and its other subsidiaries with respect to sustainability and digitisation. The decision is also planned to allow W&P Zement to work on modernising its integrated plants at Wietersdorf and Peggau.


Kuwait: The Ministry of Commerce and Industry has banned all export and re-export of cement and other construction materials from Kuwait. However, it has allowed individual citizens to import construction materials for personal use. The ban is part of a raft of a measures intended to stem the increase in building material prices. The Kuwait News Agency has reported that cement prices rose after the resurgence of the coronavirus outbreak in India suspended Indian imports.

The ministry subsidises building materials including cement and concrete. In May 2021 it paid US$45m towards such subsidies. It continues to monitor the cement market and cement production for ‘unlawful’ price rises.

Kuwait’s cement production capacity is 9.0Mt/yr, while 2020 consumption was 6.0Mt.


India: Two pipe bombs have been found by police at India Cements plant at Sankarnagar, Tirunelveli in Tamil Nadu. The explosives were discovered after the plant manager was asked for a ransom of around US$70,000, according to the Indo-Asian News Service. Police suspect that the bombs were left at the site by former employees whose contracts were terminated due to coronavirus-related restrictions. However, terrorist activity is also being considered. The cement producer said that no one was hurt in the incident and production at the site continues uninterrupted.


Dominican Republic: The Dominican Association of Portland Cement Producers (ADOCEM) reports that the local sector produced 5.1Mt of cement in 2020. 4.4Mt was consumed locally and around 0.7Mt was exported, according to the El Día newspaper. The country has five integrated plants and two grinding plants.


Cameroon: Two cement trucks masquerading as belonging to a United Nations agency have been seized by customs officials. The smugglers were pretending to be transporting food and pharmaceutical products in transit to Chad, according the Ecofin Agency. The cement is believed to have originated from Nigeria. The operation by customs authorities was part of the ongoing Halcomi (halte au commerce illicite) initiative.


North America: Australia-based Boral has signed an agreement with a subsidiary of Westlake Chemical Corporation for the sale of its North American Building Products business. The value of the sale is US$2.15bn and the proceeds will increase Boral’s surplus capital, enabling it to reduce its net debt target to US$0.98m from US$1.13m. Boral’s North American Building Products manufactures and supplies cladding, roof tiles, windows and other light building products for residential and commercial markets

Under its on-going review of its North American Fly Ash business, Boral is now considering a divestment, a joint venture or a strategic alliance formation for the subsidiary. It said that it expects to decide by August 2021.


Russia: Chrysotile producer Uralasbestcement has acquired a 54% stake in Belgorodasbestcement via its subsidiary Asbotsemizdelie. Belgorodasbestcement produces chrysotile or white asbestos cement products for domestic sale and export, according to the AK&M Information Agency.


Malawi: Switzerland-based Holcim says that the world’s first 3D printed school has opened in Salima district’s Kalonga village after a build time of just 18 hours. The EcoPact green concrete producer says the building provides a much-needed thirteenth school in Yambe, which still needs three more. Holcim’s green construction subsidiary 14Trees estimates that its 3D printing technology can meet Malawi’s school building needs by 2031, compared to after 2090 by conventional methods. The group said that the school proves that “3D printing can play a key role in bridging our world’s education infrastructure gap” with high-quality, sustainable, affordable and fast-paced construction, at scale.

Europe, Middle East and Africa regional head Miljan Gutovic said, “I am very proud of how our colleagues at 14Trees have deployed cutting-edge 3D printing technology to solve such an essential infrastructure need. Now that we’ve proven the concept in Malawi, we look forward to scaling up this technology across the broader region, with projects already in the pipeline in Kenya and Zimbabwe.”


India: Ambuja Cement Foundation has signed a memorandum of understanding with Vedanta Limited subsidiary Talwani Sabo Power Limited (TSPL). India Blooms News has reported that the partners plan to promote 200 self-help groups in Mansa district, Punjab. The groups’ focus will be on the empowerment of women. Under the memorandum of understanding, the partnership will establish at least three independent enterprises to address community problems in the district.

Managing director and chief executive officer Pearl Tiwari said, “As our major focus is on women, gender and livelihoods, our new partnership with TSPL will further support us to drive impactful initiatives under the women empowerment programme and enhance our already existing programmes in Punjab.”


South Africa: PPC’s group revenue grew by 3% year-on-year to US$625m in its financial year to 31 March 2021 from US$607m in the same period in 2020. Group earnings before interest, taxation, depreciation and amortisation (EBITDA) increased by 16% to US112m from US$96.6m. Sales and earnings rose due to a recovery in cement sales, particularly outside of Zimbabwe, and general cost cutting.

Cement sales in South Africa benefited from retail demand in the inland region, while the coastal regions experienced a lagged recovery in demand. In Rwanda, the group’s Cimerwa subsidiary reported ‘strong’ cement sales due to the roll-out of government projects, retail demand and exports to the Democratic Republic of Congo. Operations in Zimbabwe were hampered by high inflation
and a shortage of foreign currency.

“Despite the difficult trading conditions in most of our markets, our businesses have benefited from a recovery in cement demand, resulting in improved financial performance,” said chief executive officer Roland van Wijnen. He added that the group has worked on capital restructuring and refinancing projects. It has concluded an agreement with PPC Barnet's lenders, which terminates their right to recourse to PPC, signed agreements for the sale of PPC Lime and an aggregates business in Botswana and agreed with its lenders in South Africa to defer the equity capital raise in South Africa from March 2021 to September 2021.


Czech Republic: Lafarge Cement reported its best income result ever in 2020. The subsidiary of Switerland-based LafargeHolcim saw its sales rise by around 9% year-on-year to Euro66.7m in 2020 and its pre-tax profit grew by 60% to Euro21.7m, according to the Czech News Agency. The company reported that its operational and staff costs grew due to the coronavirus pandemic but that it made sufficient savings to offset this. Electricity and carbon credit costs grew particular. The building materials producer exported around one third of its output to the German market in 2020.


Mozambique: Carlos Mesquita, the Minister of Industry and Trade, has said that the government was expecting the price of cement to fall following the opening of the Chinese-backed Dugongo Cement plant at Matutuine in Maputo province. He made the comment in response to a letter by other cement companies asking for government intervention to keep the price high, according to the Journal Notícias newspaper. They alleged that the newcomer is breaking competition legislation. The price of cement has reportedly dropped by as much as 70% since the new plant opened in May 2021.

“We, as a government, know what we’re doing,” said Mesquita. “We have been saying, with regard to cement and to other industries, that we have to assess the costs of production in order to arrive at adequate profit margins and a reliable final price.” He added that Dugongo Cement is the only cement producer currently producing clinker locally.


US: The California Senate has voted in favour of a proposed bill which will require the State Air Resources Board to develop a plan for the state’s cement producers to achieve net zero emissions of greenhouse gases by the end of 2045. A 40% reduction compared to 2019 levels would also be mandated by the end of 2035. The Natural Resources Defense Council (NDRC), an environmental advocacy group that is sponsoring the bill, has called for measures such as requiring public construction projects to use reduced-CO2 cement and establishing purely performance-based specifications for legally defining cement to be adopted by the eventual strategy if the bill passes into state law. The proposed bill will next move to the California State Assembly as part of the local legislative process.


US: The state Land Use Commission of Hawaii has approved Hawaiian Cement’s licence application for expanded operations at Pohokea quarry in Wiakapu until 2035. The Maui News newspaper has reported that the commission has ordered the producer to hold consultations with the US Department of Land and Natural Resources with regards to the management of possible impacts on yellow-faced bees. The insects were declared an endangered species in 2016. The bees’ welfare formed the basis of a challenge by the conservationist Sierra Club Maui against the licence extension.


France: Social housing association Podeliha has awarded a cement supply partnership to Hoffman Green Cement Technologies. The subsidiary of Action Logement group operates in the Pays de la Loire region.

Managing directors Julien Blanchard and David Hoffmann said, “We are delighted with the signing of this partnership which is beneficial both for the current commercial dynamic of Hoffmann Green Cement and more generally for the development of low carbon solutions in the construction sector in the Pays de la Loire region. Podeliha is a benchmark leader in social housing in Pays de la Loire. The promotion of low carbon footprint cements without clinker among many players in the construction and ecosystem of Podeliha is a strong support for the development of Hoffmann Green in its region. This convention also proves that it is possible to reconcile social housing and high environmental performance in the construction sector.”


India: JSW Cement has launched its first commercial ready-mix concrete plant at Chembur in Mumbai, Maharashtra. The plant has a capacity of 120m3/hr across two production lines. It will serve construction in south and central Mumbai. The technology for the plant was supplied by Germany-based Schwing Stetter. The company plans to establish three further batching plants in Mumbai, covering Navi Mumbai, Thane and western Mumbai.

“JSW Concrete was successfully piloted at our captive plants at Dolvi and Vijaynagar and used in the expansion projects of JSW Steel. The experience gained from these projects gave us enough confidence to offer this unique concrete product to our large project customers,” said TN Viswanathan, Vice President of JSW Cement.


Poland: Switzerland-based LafargeHolcim subsidiary Lafarge Polska has launched Aggneo, a recycled aggregate recycled from demolition-sourced concrete. The producer says that Aggneo offers high consistency and a lower density than mined aggregates, resulting in material savings. Besides reducing waste, the product also lowers the carbon footprint of delivery by 66%, according to the company. The building materials producer aims to manufacture 1Mt/yr of recycled aggregated by 2030.


Argentina: Loma Negra has ignited its new 2.7Mt/yr kiln line at the L’Amalí cement plant in Olavarría. The Clarín newspaper has reported that the new second line expands the plant’s capacity by 40%. The cost of its construction was US$350m.

Chief executive officer Sergio Faifman called the project’s completion a ‘milestone’ in the company’s history. He said, “I would like to thank everyone who was working on the site: Loma Negra employees, Sinoma and contracting companies. We have had and gone through economic and social difficulties and it is thanks to the efforts of all that we are here today. With effort and commitment, dedication and teamwork, you can go a long way.”


Argentina: The Ministry of Internal Trade has secured an agreement from national building materials producers, including Loma Negra and Cemento Avellaneda, to restrict the price of building products such as cement. The Clarín newspaper has reported that average building materials prices rose by 85% year-on-year in May 2021, nearly double the inflation rate. The primary cause is a rise in domestic construction. Currency effects have further increased the cost of building due to the dollarization of materials such as steel.

The ministry previously negotiated concerted price reductions in September 2020 and December 2020. Minister for Internal Trade Paula Español urged building materials producers to maximise their capacity utilisation to meet demand and protect the domestic market.


India: The South India Cement Manufacturers’ Association (SICMA) has assured the public that it is collaborating with the Tamil Nadu government to implement concessionary cement prices for lower income homebuilders. The Business Standard has reported that the association and government aim to keep cement available to all. Domestic cement production capacity utilisation has been reported as low as 60% during the second wave of Covid-19 in the country with a 35% month-on-month production drop in April 2021. Increased input costs caused a price rise in the first quarter of the 2022 financial year. Cement prices are reportedly forecast to remain high in the medium term.


Denmark/UK: FLSmidth has signed a global commercial partnership with UK-based carbon capture and utilisation (CCU) Carbon8 Systems to accelerate the cement industry’s carbon neutrality path. The supplier said that CCU is an essential part of its MissionZero pledge to enable zero-emission cement production by 2030. The new partnership will use its global network to extend Carbon8 Systems’ reach in the cement industry. The partnership started in June 2021 and the companies intend to release more details on the commercialisation of the arrangement at a join webinar in October 2021.

Carsten Riisberg Lund, Cement President for FLSmidth said, “The cement industry is pursuing every possible solution to reduce its environmental footprint. CCU is one such technology, with a massive potential, that has reached commercial maturity in recent years.” He added “FLSmidth will work closely with Carbon8 Systems to accelerate the implementation of its technology and we will draw upon our in-depth know-how, our products and our global presence. This agreement is a significant leap forward in our joint efforts to deliver on the sustainability ambitions for the global cement industry.”


India: The National Green Tribunal has received a complaint from the Jaintia Students’ Union (JSU) challenging the Meghalaya Ministry of Environment, Forest and Climate Change’s approval of Star Cement’s Brishyrnot quarry expansion plans. The Sentinel newspaper has reported that the student organisation demanded the cancellation or suspension of environmental clearance for the expansion pending proper processes. It claims that the ministry failed to meet the necessary requirements for a public hearing. It allegedly did not receive no-objection confirmation from all affected local groups.

The Brishyrnot quarry currently covers 42ha in East Jaintia Hills district and has a limestone capacity of 2.5Mt/yr.


Tanzania: Tanzania Portland Cement recorded an increase in turnover of 13% year-on-year to US$170m in 2020 from US$150m in 2019. The Daily News newspaper has reported that the company’s net profit for the year was US$31.9m, up by 25% year-on-year from US$25.4m in 2019. Its sales volumes of cement grew by 6% in 2020. Chair Hakan Gurdal attributed the results to increased cement volumes, level prices and controlled cost.

Gurdal said, “We achieved new records in production, dispatching and cement sales, following a volumes strategy to offset the general price downward trend of the past 10 years.” He added that the company remains ‘deeply involved’ in large infrastructure projects and that “The trend remains strong.” In 2020, national cement demand rose to 5.9Mt

By the end of 2021, Tanzania is expected to have a cement production capacity of 11Mt/yr.


Spain: The Balearic Environmental Commission has set more stringent environmental requirements than previously in its authorisation of Cemex’s Lloseta plant’s licence to operate. The Diario de Mallorca newspaper has reported that the authority has followed standards set out by European Commission decisions. The requirements cover emissions, dust and hazardous waste volumes.


Grenada: The Caribbean Community (CARICOM) Council for Trade and Economic Development has received an application from Grenada for the legalisation of imports of cement from outside of the CARICOM bloc into the country. Nation News has reported that the country is experiencing a cement shortage because Trinidad & Tobago-based Trinidad Cement has suspended exports. The producer reduced its activities because of the on-going Covid-19 outbreak.

Grenada previously sought to import cement from non-CARICOM member countries in 2004 following Hurricane Ivan.


India: LafargeHolcim subsidiary ACC facilitated the construction of around 31,500 affordable homes across India through its Green Building Centres in 2020. The retail franchise offers reduced-CO2 concrete blocks and other alternatives to traditional brick. The company uses the centres for its Mason Training Programme, which helps develop construction skills. Each Green Building Centre employs on average 30 people. Throughout the year, the company established 43 new centres, bringing its total number to 100.

Managing director and chief executive officer Sridhar Balakrishnan said, "Green Building Centres is a unique programme which aims to provide affordable housing, sanitation solutions and rural and semi-urban pavement solutions. It is a key pillar in our plan for people and communities in India. At ACC, we believe in embracing communities and working together to effect real change. Through the Mason Training Programme, we also give real opportunities to young Indians for self-development. We not only want to build our nation with sustainable building solutions but also empower the nation's youth through entrepreneurship, livelihood and skill development initiatives."


Czech Public: Ukraine-based Betonmash has fulfilled an order for a Granit-42 ready-mix concrete batching plant from a customer in the Czech Republic. The 42m3/hr-capacity plant consists of a 750l rotary mixer and 75t hopper. Italy-based Bonfiglioli supplies the Grant-42’s drives, Italy-based Camozzi supplies its pneumatic components and Italy-based WAM supplies its screw conveyors. It uses sensors produced by Netherlands-based Zemic.


India: Adani Enterprises Limited subsidiary Adani Cement plans to establish a 5.0Mt/yr integrated cement plant at Shahbaj in Maharashtra’s Raigad district. BusinessLine News has reported that the company will invest between US$122m and US$135m in the project. It has acquired 10ha of land on which to build the plant.


Italy: Colacem is contemplating shutting down its Spoleto cement plant in Sant’Angelo, Mercole. The La Nazione newspaper has reported that a closure would result in the loss of 25 jobs. The producer acquired the integrated plant from Cemitaly in April 2019 and first suspended production later that month.


Croatia: Building materials producer Nexe Grupa invested a total of Euro15.3m in upgrades to its plants in 2020. This included subsidiary Našicecement’s capacity expansion at its Našice integrated cement plant. The producer also implemented alternative fuels substitution in the plant’s kiln line.


Nigeria: Dangote Cement has successfully issued 50bn fixed rate senior unsecured bonds. The total value of the multi-instrument issuance programme is US$734,000. The proceeds of the bond issuance will be used to pay for expansion projects, short-term debt refinancing and working capital requirements.


US: The US Green Building Council (USGBC) has granted its Regional Leadership Award to Titan America’s Pennsuco, Florida, and Roanoke, North Carolina, cement plants. The award recognises green building and sustainable practices. The Pennsuco plant implemented 16 zero waste and sustainability programmes. At the Roanoke plant, Titan America subsidiary Roanoke Cement Company (RCC) achieved TRUE Gold Zero Waste certification in 2020 and implemented environmental product declarations (EPDs).

RCC cement manufacturing vice president Zaklina Stamboliska said, "Through our zero waste programs we have implemented native landscaping and other biodiversity advances to our local ecosystems. We have entered into outreach with local universities to educate students and shared our knowledge among our industry, concrete producers and others through work with EPDs. We are building and spreading the word."


UK: A fire at Hanson UK’s Padeswood cement plant was reported on 15 June 2021. Firefighters from the North Wales Fire and Rescue Service attended the scene and the blaze was extinguished, according to Deeside News. David Quick, plant manager, said that an investigation into the cause of the fire will follow in due course.