Global Cement Newsletter

Issue: GCW514 / 14 July 2021

Headlines


LafargeHolcim became Holcim this week with the launch of its new group identity. It also released a manifesto. Corporate names and logos come and go in the swirl of capital but straight up declarations of intent are rarer. Companies in the normally conservative building materials sector don’t tend to do this. This is more the terrain of political movements. So what’s going on?

Figure 1: From a merger of equals to building progress for people and the planet, the LafargeHolcim and Holcim logos.

Figure 1: From a merger of equals to building progress for people and the planet, the LafargeHolcim and Holcim logos.

Looking at the new logo gives us a few clues. The light grey-brown Tetris-style ‘L’ and ‘H’ letters symbolising the ‘merger of equals’ have gone. In its place come two circular symbols that look like they might connect. Together they give the impression of a slanted figure of eight or a lemniscate (infinity symbol). All of this is set to a few shades of blue and green. Could these two symbols be suggesting recycling or the circular economy? Who knows, but hopefully the advertising agency that came up with it was well remunerated. Luckily for us Holcim’s chief executive officer, Jan Jenisch, explained it, “Today marks a milestone for our company in our transformation to become the global leader in innovative and sustainable solutions.”

The manifesto is clearer. Entitled ‘Building progress for people and the planet’ it lays out some of the problems facing the world, such as population growth, urbanisation and climate change mitigation. It then addresses how Holcim is already tackling these issues and how it wants to go further in becoming part of the answer. This is the big vision so it doesn’t trouble itself with the detail on how, for example, the company is going to eliminate process emissions from clinker production on its journey to net zero. This is after all the big pitch to hearts and minds. It also doesn’t stain its fingers with anything suggesting who is going to pay for this grand noble ambition. We’ll have to wait for the next investor’s event to discover how much of this dream washes over into the private equity and pension fund crowd.

In Holcim’s defence, as one of the world’s largest building materials producers, it needs to carve itself a grand vision to occupy within a future preoccupied with climate change. Pretty much everyone in the developed world uses products manufactured by Holcim and its competitors even if they don’t realise it. Yet they are increasingly becoming more aware of the negative issues raised by environmental campaigners. Over in the developing world, adequate housing and infrastructure provision are live political issues for many as economies grow. Threading the needle to tie these trends together is quite the challenge for Holcim and the others. As a public company it serves its shareholders, but, as a multinational wedged in the middle of the climate change debate cascading into global politics, it ultimately answers to everyone. Hence a mission statement or a manifesto makes sense.

Meanwhile, for a glimpse on the Chinese approach to these kinds of problems, China National Building Materials (CNBM) subsidiary China Building Materials Academy (CBMA) signed a knowledge sharing agreement this week with the Canada-based International CCS Knowledge Centre to collaborate on carbon capture technology. The project plans to start with a 155kg CO2/day pilot on an active cement plant kiln. If successful, the study could lead to CNBM rolling it out across its entire cement operations. This would be hugely significant globally and given the scale of the Chinese industrial sector there’s also a reasonable chance it could happen at speed. If this occurred CNBM could leave the politics to its owner, the Chinese government.


Burkina Faso: The Burkina Faso Cement Association has elected Abdelali Temsamani as its president. Temsamani has been the director general of Ciments d'Afrique (CIMAF) Burkina Faso since 2018. The association also elected Abdoul Rahim Kanazoe, the director general of CIMFASO, as its secretary general, according to Burkina 24. The association was formed in 2016 to support the local cement sector.


US: The Portland Cement Association (PCA) has appointed Dave Nepereny as an honorary member. The role is awarded to those who, in the opinion of the PCA board of directors, have rendered outstanding service to the cement industry and the association. Nepereny was a former chief executive officer at Buzzi Unicem and as a member of the PCA board of directors, he served as a former chairman from 1994 - 1995. He also served as a board member to former PCA sister organisation, CTLGroup.

“Dave was actively involved with multiple aspects of PCA, setting an example as a former Chairman and chair for multiple committees, including the Membership Development, Market Development Council, and the Administrative council,” said PCA chairman and president of GCC of America, Ron Henley.


Portugal: Semapa subsidiary Secil is spending Euro86m on modernising its Outão cement plant in Setúbal. The Dinheiro Vivo has reported that the work will turn the facility into ‘the most sustainable cement plant in Europe,’ according to the company. It will reduce CO2 emissions by 20%, end fossil fuel use and establish waste heat recovery to supply 30% of the plant’s electrical power needs. The government has granted the ‘Project of National Interest’ Euro14.5m in funding. The project will also expand the cement plant’s capacity by 30% to 1.3Mt from 1.0Mt.

Chief executive officer Carlos Abreu said "We have the ambition of reaching carbon neutrality in 2050 and this project is a step in that direction. Others will follow." He added "The Asian and American blocs are not always facing that direction, but the path is made by walking... and we will get there." Regarding the timing of the project, Abreu said "Secil was a very brave company here. The project was decided in 2019 before the pandemic broke out... We kept it, despite the fact that knowing that the pandemic was going to be, and is being, very difficult, but we believe that we had no other alternative."


Spain: Cement consumption grew by 17% year-on-year to 7.31Mt of cement in the first half of 2021 from 6.23Mt in the same period in 2020. Oficemen, the Spanish cement association, said that the figure for 2021 remained 1.4% below the same period in 2019 though. However, the consumption in June 2021 was looking promising compared to both the same month in 2020 and 2019. Exports increased by 36% to 3.8Mt in the reporting period. The association celebrated this figure but warned that high electricity and CO2 taxes could potentially have a negative effect on future exports by the sector.


Russia: Rosneft subsidiary Vostsibneftegaz contracted SLK Cement to supply over 8000t of oil well cement to its Yurubcheno-Tokhomsk oilfield in Krasnoyark region in late 2020. The subsidiary of Italy-based Buzzi Unicem provided PZT I-G-CC-1 type oil well cement and shipped it by rail and road. It says that the oilfield is among its target markets in Ural district, alongside the Tyumensk, Khanty-Mansiysk and Yamal-Nenets oilfields.


Azerbaijan: Holcim Azerbaijan has exported its first of planned regular weekly shipments of cement to Gerogia. The Azer News newspaper has reported that transport partner ADY Express, a subsidiary of Azerbaijan Railways, will carry out the orders. It has allocated 50 train cars to make the trip four times monthly, resulting in total shipments of 15,000t/month.


Egypt: Redecam says it has successfully started up a project one line two at Lafarge Egypt’s Ain Al-Sokhna cement plant. The upgrade consisted of: converting the main kiln’s electrostatic precipitator (ESP) into a bag filter; enhanced the cooling system for the clinker cooler, including a partial ESP retrofit; and revamping the bypass the gas conditioning tower and dust transport system. The Italy-based engineering company previously carried out a similar project on line three at the plant in 2020.


US: Sweden-based Bruks Siwertell has commissioned a 1500t/hr rail-mounted Siwertell ST 640-M screw-type ship unloader for an undisclosed cement customer at Houston, Texas. The unloader will serve ocean-going vessels on the Buffalo Bayou watercourse. The producer is transitioning from bagged to bulk dispatch. Contract manager Per Wahlström said that the company was also looking to expand its US operations.

The supplier says that the new unloader offers continuous dust-free cement handling with a peak capacity of 1650t/hr, discharging vessels up to 80,000dwt with zero spillage. Bruks Siwertell also supplied192m-long jetty conveyors with a belt width of 1.6m. Wahlström said “The Siwertell unloader was an ideal choice for this terminal. It was light enough to minimise costs, yet deliver the through-ship capacity required.”


Romania: Liberty Galați said in June 2021 that it exported 50,000t of granulated blast furnace slag (GBFS) to France. The steel company said that a French cement producer will use the GBFS along with clay and gypsum in clinker-free cement production. The alternative cement reduces CO2 emissions by 80% compared to ordinary Portland cement (OPC), according to the supplier. Liberty Galați’s operations generate 500,000t/yr of GBFS. It says that it has cement industry customers across Europe and Africa.

General Director Aida Nechifor said “Our ambition to become carbon neutral by 2030 involves a new metallurgical route – using direct iron reduction and smelting in electric arc furnaces – increased scrap metal recycling and a transition to domestically-generated green energy. However, we are very happy to be able to ensure that even the by-products of our current production process, such as GBFS, can be used better to help reduce the carbon footprint of other products.”


Philippines: China-based Sinoma Construction will renovate Holcim Philippines’ La Union cement plant in Bacnotan, North Luzon. Seetao News has reported that the company signed a contract with the subsidiary of Switzerland-based Holcim in July 2021. The work involves a capacity expansion, renovation and de-bottlenecking. The aims of the projects are to promote the modular grinding station market and expand Holcim’s Philippines business and deepen its localisation.


India: Dubai-based Synergy Metals has made an offer and sought the permission of the Competition Commission of India to acquire a minority stake in JSW Group subsidiary JSW Cement. The New Indian Express has reported that JSW Group is seeking to reduce its stake ahead of an initial public offer (IPO) for the producer. The company is valued at over US$2.0bn and is seeking to sell US$200m-worth of stakes.


Vietnam: State-owned Vicem’s cement and clinker sales grew by 8% year-on-year to 12.7Mt in the first half of 2021. The Viet Nam News newspaper has reported that the company recorded cement and clinker production volumes of 14.8Mt, up by 7%. Its 2021 full-year production targets are 30Mt of cement and clinker sales, up by 5%, and production of 26Mt of cement, up by 8%, and 22Mt of clinker, up by 1%. The producer recorded sales of US$709m in the first half of 2021, up by 5%. Its profit before tax rose by 23% to US$54.4m.


Spain: Tudela Veguín says that an upgrade to a conveyor belt connecting its Aboño cement plant in Asturias to a terminal at the Port of El Musel will allow it to dispatch 5% more cement. The increase represents more than 100,000t/yr-worth of additional cement shipments, according to the La Nueva España newspaper. Ship loading time has also been reduced by nearly half. The Euro532,000 conveyor was completed in 2020. The El Musel terminal has shipped cement for export to several new countries, including most recently the US.


Hungary: The government has imposed a 90% tax on the excess profits of some building materials producers to prevent rising prices. It applies to companies that produce cement, lime, gypsum, chalk, gravel, sand and clay that had an annual revenue over Euro8.4m in 2019, according to the MTI news agency. Producers will be liable for a 90% ‘mining allowance’ on the difference between revenue generated using their own prices and threshold prices set in the decree. The threshold price for cement has been set at Euro56/t.

The government has also ordered that companies report the export of ‘strategic’ construction materials including cement, gypsum wallboard, gravel and steel products. The related decree also gives the state pre-emption rights for the materials that have been reported at a price "in line with their current market value." Failure to comply with the reporting obligation may result in seizure of the construction materials and fines up to Euro14,000.


UK: John King Chains has agreed to acquire Precision Chains for an undisclosed price. The group said that Precision Chains’ heavy series chains production capabilities made it an attractive acquisition. It said that there is ‘untapped potential’ for heavy series chains production for the cement industry in the companies’ collaboration.

Managing director David Wadsworth said “The acquisition of Precision Chains represents a tremendous opportunity for John King Chains to further enhance its reputation as a leading manufacturer of conveyor chains and sprockets worldwide. We are committed to UK manufacturing and consider the potential for Precision Chains to flourish under the John King Chains umbrella is substantial.” He added that the company will retain the Precision Chains brand name for the ‘foreseeable’ future.


Mexico: Cemex has closed the sale of its white cement business outside of Mexico and the US for US$155m to Turkey-based Çimsa Çimento. The assets sold include the company’s Buñol white cement plant in Valencia, Spain. The group said that the proceeds from the sale would be used to fund its bolt-on investment growth strategy in its core businesses and geographies, and contribute to debt reduction.


Vietnam: The Vietnam National Cement Association (VNCA) has reported a 27% year-on-year rise in cement and clinker exports to 21.0Mt in the first half of 2021. The Viet Nam News newspaper has reported that the value of cement exports rose by 32% to US$812m. The growth was attributed to China’s environmental policies and the promotion of clinker imports.


Nigeria: BUA Cement has increased the ex-factory price of its cement by 7%. It previously claimed that it did not intend to increase its prices, according to the Sun newspaper. In statements issued between April and June 2021 it said, “the company had no plans to increase prices of its cement now or in the near future.”

In April 2021 Dangote Cement was forced to publicly defend the price of its cement due to allegations that its prices were allegedly lower in Ghana or Zambia. Around the same time the Senate of Nigeria called for the federal government to introduce policies, such as tax breaks, to encourage local investments in cement production and to reduce prices.

At its annual general meeting in July 2021, BUA Cement issued dividends worth US$170m to its shareholders. The company reported sales of US$509m in 2020, a rise of 20% year-on-year. However, its costs increased by 22% to US$277m at the same time.


Greece: Eurocert has awarded Platinum Zero Waste to Landfill certificates to all three of Titan Group’s cement plants in Greece. The producer said that the certification ‘reaffirms the excellent environmental performance’ of its Kamari, Patra and Thessaloniki cement plants. It says that the plants achieved the highest waste management certificate through effective waste prevention and proper management to avoid landfill.

Greece general manager Angelos Kalogerakos said “Titan is clearly committed to contributing substantively, through its operation and products, to the zero-waste goal. The Platinum Zero Waste to Landfill certification endorses and rewards the good practices that we have systematically applied for many years and that we have adopted in order to minimise our footprint and ensure a sustainable future for coming generations. We want to make all of our partners part of this commitment, aiming for a reliable and sustainable supply chain.”


Australia: Fortescue Metals Group subsidiary Fortescue Future Industries has announced plans to enter green cement production. The company plans to make use of waste from green iron ore processing and ‘other easily-sourced materials’ in production.

Chief executive officer Elizabeth Gaines said “At Fortescue, we are leading the heavy industry battle against global warming, transitioning from being a major fossil fuel importer to a significant green and renewable energy and product exporter.” The group is targeting net-zero CO2 emissions by 2030.


Thailand: Siam Cement Group has furthered its contribution to the struggle against the Covid-19 pandemic with the opening of a modular intensive care unit (ICU) at Ratchapipat Hospital in Bangkok’s Thawi Watthana district, supported by donations from the company. The Nation newspaper has reported that the producer has donated around US$1m to the establishment of four new ICUs for the treatment of Covid-19 patients in partnership with Bangkok Metropolitan Administration. All four units will be in operation by August 2021, according to the partners. Each unit will have the capacity to treat 10 patients.


China: China National Building Materials (CNBM) subsidiary China Building Materials Academy (CBMA) has signed a knowledge sharing agreement with the Canada-based International CCS Knowledge Centre to collaborate on carbon capture technology. Their first initiative will pilot a CBMA model and front end engineering design (FEED) to a test platform with a capture capacity of around 155kg CO2/day on an active cement plant kiln. If successful, the study may see CNBM roll out CCS across its entire cement operations.


Canada: The government has granted a subsidy worth US$20m to Svante for the establishment of a Centre for Excellence for Carbon Capture, Use and Storage in Vancouver, British Columbia. The centre will consist of a filter production plant, headquarters and testing centre. The company said that it will help in the global deployment carbon capture and storage (CCS) solutions ‘at Gigatons scale.’

“Vancouver is the Silicon-Valley of carbon capture technology development,” said Claude Letourneau, the president and chief executive officer of Savante. “Lowering the capital cost of the capture of the CO2 emitted in industrial production is critical to the world’s net-zero carbon goals.” He added “The carbon pulled from earth as fossil fuel needs to go back into the earth in safe CO2 storage.”


Philippines: The Department of Trade and Industry (DTI) has launched a new investigation into imports of cement, currently subject to safeguarding tariffs of US$0.20/bag. The investigation follows a request by Cemex Philippines, Holcim Philippines and Republic Cement. The Viet Nam News newspaper has reported that the Vietnam National Cement Association has asked the DTI and the Philippine cement industry to consider whether imports from Vietnam did real damage. In 2020, Vietnam’s export cement prices fell by 15% year-on-year. Its excess production of cement was 36Mt during the year, and its clinker prices were 20% below the regional average.


Brazil: Cement sales totalled 31.5Mt in the first half of 2021, up by 16% year-on-year. The National Cement Industry Association (SNIC) attributed the growth to home renovations and new construction projects. The association has forecast total sales for 2021 of 64.2Mt, corresponding to an increase of 6% compared to 2020 levels. It expects the same segments to drive growth in 2022, though at a lower rate.


US: Colombia-based Cementos Argos subsidiary Argos USA’s Newberry, Florida cement plant produced 140,000t of cement in June 2021. The plant shipped 129,000t of cement. The company says that the production figure beats its previous production record of 128,000t in June 2019 by 9%. The figure for shipments beats the previous shipment record, also from June 2019, of 121,000t by 7%.

Plant production manager Daniel Ball said, “Everyone at the Newberry Plant is excited and proud to see these records being set. With the current sales climate, we are able to show the untapped potential Newberry has. This sustained sales commitment would not be possible if it wasn’t for all the hard work and dedication of everyone at the plant as well as from Argos plant support staff and Argos Corporate. But with the new record set, we strive to set new records going forward.”


Switzerland: Holcim has unveiled its new corporate brand identity as part of the change in group name from LafargeHolcim. The new group logo consists of a white letter H, for Holcim, on a two-tone green and blue backdrop. The group says that the new identity unites its market brands behind its purpose of ‘building progress.’ The change is intended to mark its transformation into a global leader in innovative and sustainable building solutions and signify its focus on developing green cities, smart infrastructure and improved standards of living globally.

Chief executive officer Jan Jenisch said, “Our world is changing in many ways, with population growth, urbanisation and the climate challenge. We are determined to play our part to accelerate low-carbon and circular construction so that we build a net-zero future and raise living standards for everyone. Our new group identity sends a signal to the world that we are fully committed to building progress for people and the planet.”

Lafarge and Holcim merged in 2015 becoming LafargeHolcim. LafargeHolcim’s shareholders later voted to change the company’s name to Holcim in May 2021.


Kazakhstan: Steppe Cement sold 841,000t of cement in the first half of 2021, up by 10% year-on-year from 765,000t in the first half of 2020. Revenues in the period were US$38.8m, up by 22% to from US$31.9m. Average cement delivery prices increased by 11% in the reporting period.


Azerbaijan: The US-based American Petroleum Institute (API) has certificated Norm Cement’s cement plant in Baku’s Garadagh district. The Turan Information Agency News has reported that the certificate confirms that the plant meets the highest standard for oil well cement. This will enable the company to begin the export of oil well cement produced at the plant.


India: The Department for Promotion of Industry and Internal Trade (DPIIT) of the Indian government has established the Cement Industry Development Council (CIDC) to coordinate the cement sector’s efforts towards eliminating waste, maximising efficiency, increasing standards and lowering prices. The Economic Times newspaper has reported that the DPIIT has appointed Dalmia Bharat chief managing director Puneet Dalmia as head of the CIDC. An initial task for the council will be to recommend steps towards securing full cement capacity utilisation.


India: The Telangana State Pollution Control Board has ordered Cement Corporation of India and Penna Cements to pay pollution fines for breaches of particulate matter restrictions at their respective cement plants at Tandur in Vikarabad district. The Times of India newspaper has reported that both companies exceeded legal limits eight times between November 2019 and July 2021. The board fined Cement Corporation of India US$3210 and Penna Cements US$4410.


Bolivia: Empresa Publica Productiva Cementos de Bolivia’s (ECEBOL) integrated Oruro plant is operating at 80% capacity following its reopening in mid-June 2021. The unit is selling cement to La Paz, Oruro and Cochabamba, according to the La Razón newspaper. Restarting the plant cost around US$8m.