Global Cement Newsletter

Issue: GCW565 / 13 July 2022

Headlines


A trio of slag cement stories have been in the sector news this week with reports from Australia, France and Sri Lanka. Of note from the first two reports is a focus on supplies of slag.

The first concerns Hallett Group’s US$80m supplementary cementitious materials (SCM) project in South Australia. This will see the company process slag and fly ash sourced from sites in the region to manufacture blended cement products and standalone SCMs. These will be principally milled, blended and distributed from a site at Port Augusta. However, an additional distribution site at Port Adelaide is also planned that can both import and export the company’s products in a bid to cut down on supply chain risk, particular for its mining customers. The company says it will replace up to 1.15Mt/yr of cement when fully operational, although initial production looks set to be about a third of this based on local media reports. Commissioning of the Port Adelaide distribution hub is scheduled for May 2023, following by the Whyalla Granulator in January 2024 and the Port Augusta processing plant in June 2024. Pointedly, Hallett Group is explicit about where is plans to source its SCMs from: Nyrstar Port Pirie and, potentially, Liberty GFG.

The second slag-themed story hails from France, where Hoffmann Green Cement has acquired ABC Broyage, which operates a slag grinding plant in North Dordogne. Like the project in Australia above, Hoffmann Green is focused on its supply chain. With this acquisition it will be able to grind its own blast furnace slag instead of buying it. Raw blast furnace slag will be imported via the port of La Rochelle where the company has storage silos. It will then be ground at the former ABC Broyage site and sent on to Hoffmann Green’s H1 and H2 production sites, located at Bournezeau in the Vendée region. Finally it will use it to manufacture its H-UKR and H-IONA cement products. There is no mention of how much the acquisition is costing Hoffman Green. Instead the emphasis, according to company founders Julien Blanchard and David Hoffmann, is very much to, “strengthen our control over our supply and secure our margins in the current highly inflationary context.”

Finally, the week’s third slag-themed cement story is from Sri Lanka, where local media reports that Insee Cement has started producing Portland Composite Cement, using SCMs such as slag, at its Ruhunu grinding plant. This story follows the trend of cement producers around the world switching to greater usage of blended cements, often for sustainability reasons. Unfortunately, political events in Sri Lanka are overshadowing everything else locally, with the president having fled amid social unrest provoked by the ongoing and severe economic crisis. To this end Insee Cement has astutely also donated medical supplies this week to the intensive care unit at the Colombo National Hospital.

These slag stories are important for the cement sector can be demonstrated by a recent update to the Center for International Climate and Environmental Research - Oslo’s (CICERO) research on global CO2 emissions from cement production. When it published its estimate for 2021 it found that overall emissions were 2.6Bnt in 2021 or just over 7% of the world’s total CO2 output. What is worse though, is that its data suggests that cement-based emissions have steadily grown year-on-year from 1.2Bnt in 2002. Apart from a dip in 2015 they have kept on rising! This can mostly be attributed to the growth of the Chinese cement industry in the early 2000s suggesting that a tipping point may be reached in the current decade as lowering cement production CO2 intensity finally kicks in.

Slag and other SCM-based blended cements fit in here as they are one of the ‘easiest’ ways to reduce the clinker factor of cement and concrete and thereby reduce the sector’s CO2 levels. Hence they keep popping up on the various roadmaps and reports for the cement industry to reach net zero. The flipside of this however is that slag is becoming harder to source as the demand for granulated blast furnace slag increases and less new steel plants get built, especially in North America and Europe. Hence the focus on the supply of slag in the first two news stories above. Blended cements may be the future but getting there will be far from simple.


Philippines: Cemex Holdings Philippines has appointed Luis Guillermo Franco Carrillo as its president and chief executive with effect from 1 June 2022. He has succeeded Ignacio Mijares, who will now lead Corporate Strategic Planning at the Cemex central office.

Franco Carrillo previously worked as the Builders Segment Vice President for Cemex Mexico. He holds over 23 years of experience with Cemex, since joining the company in 1999. Prior to his assignment to the Philippines, Luis worked in senior positions in the UK, Hungary and Mexico. He holds a bachelor’s degree in Chemical Engineering from the Instituto Tecnológico y de Estudios Superiores de Monterrey (ITESM) and a master’s degree in Business Administration (MBA) from the Stanford Graduate School of Business.


Nigeria: Guillaume Moyen has resigned as the chief financial officer (CFO) of Dangote Cement. He cited personal reasons for his departure from the post. Moyen will be succeeded by Gbenga Fapohunda as the acting CFO.

Fapohunda holds over 20 years of experience in corporate finance. He joined Dangote Cement as the Regional CFO in Nigeria in early 2021. Prior to this he held regional CFO roles for Japan Tobacco International and British American Tobacco. Earlier in his career, he was a manager within the financial advisory team at PricewaterhouseCoopers (PWC) and also worked as a consultant at KPMG Professional Services.

He holds a Master of Business Administration (MBA) in Finance from the London Business School and a Doctor of Philosophy (Marketing) from Delta State University in the US. Gbenga holds membership of a number of professional accountancy and finance bodies in Nigeria.


Vietnam: High costs have resulted in the cancellation of four planned new integrated cement lines by a local cement producer. Viet Nam News has reported that the producer in question presently faces costs of US$59.9 - 64.1/t cement, with a net loss of US$8.55 - 10.30/t. Coal prices are US$237/t, more than triple those at the start of 2022 of US$85.5/t. Gypsum and diesel prices rose by 50% over the first half of 2022. The producer reportedly attributed the coal price rise to the effects of the Covid-19 conflict and the Russian invasion of Ukraine.


Kazakhstan: Steppe Cement's first-half sales were US$41.4m in 2022, up by 18% year-on-year from first-half 2021 levels. Sales volumes were 837,000t, down by 0.4% year-on-year from 841,000t.


US: Silicate-based supplementary cementitious material (SCM) developer Terra CO2 raised US$46m in its first funding round, it announced on 12 July 2022. Fast Company News has reported that climate innovation venture capital company Breakthrough Energy Ventures led the round.

Terra CO2's SCM consists of silicate-containing igneous rocks and sediments, which are ground and heated to form glass spheres. The company says that these behave in a similar way to natural pozzolan and fly ash. Terra CO2 says that its product offers a 70% CO2 emissions reduction compared to ordinary Portland cement (OPC).


Sri Lanka: Insee Cement's Ruhunu cement plant in Galle has begun producing Portland composite cement (PCC) using slag and fly ash. Insee Cement first produced PPC at its Puttalam cement plant.

Insee Cement's head of products and solutions Moussa Baalbaki said "Insee Cement introduced PCC for the first time to the local market in 2021 as part of a two-pronged approach: to create value for our customers by augmenting the sustainability performance in their constructions, and also to steer Sri Lanka's construction industry towards ambitious, globally benchmarked sustainable goals." Baalbaki continued "We are truly encouraged by the growing demand across the local market for PCC, and trust our production expansion to Galle is testimony to our commitment towards sustainable production practices."


Pakistan: Cherat Cement and Lucky Cement are among three companies to have imported 10,000t of coal from Afghanistan in the two-month period up to 11 July 2022. Asian News International has reported the other company was Fauji Fertilizer Power Station.

The local coal price in Afghanistan was US$188/t on 11 July 2022.


Middle East: The UK-based chemical solutions Aubin Group developer and supplier has landed a two-year contract worth US $5m to make and supply additives to a Middle Eastern concrete well company. Under the deal, Aubin Group will supply the company with CFL-575, a high temperature fluid loss additive which it says is compatible with a wide range of cement types and for use in oil wells. CFL-575 sales volumes surpassed 170,000kg/yr.

Omar Raafat, Middle East North Africa general manager at Aubin Group, said “It’s a very agile product, and lots of clients are seeing success within a wide range of environments. We are now scaling up production of CFL-575 to meet this growing demand, and we are delighted to be conducting this locally at our manufacturing facility in Abu Dhabi.”


Turkmenistan: Aumund has won a contract to equip Baherden Cement’s Ahal cement plant with three 300t/hr belt bucket elevators, three 450t/hr bucket elevators with central chain, a 1030t/hr double chain bucket elevator, two 200t/hr pan conveyors and 11 silo discharge gates. The equipment will serve raw materials preparation through to clinker grinding operations at the plant’s upcoming 1Mt/yr new line. Turkey-based cement plant builder Bilim Makina will receive the order.


Australia: Hallett Group plans to establish a slag cement grinding plant in Port Augusta, South Australia. Magnet News has reported the cost of the project as US$83.9m, towards which the producer has received US$13.4m in government funding. The plant will produce cement using South Australian ground granulated blast furnace slag (GGBFS) from Nyrstar’s Port Pirie and Liberty Primary Steel’s Whyalla steel refineries and fly ash from the site of the former Port Augusta power plant. Its operations will be 100% renewably powered. An accompanying new distribution facility at Port Adelaide will ship the cement to markets. The project will create 50 new jobs.

When the Port Augusta grinding plant becomes operational in 2023, its products will reduce regional CO2 emissions by 300,000t/yr, subsequently rising to 1Mt/yr, according to the company’s expansion plans.

Hallett Group chief executive officer Kane Salisbury said "We're talking about 1% of the entire country's 2030 [CO2 reduction] commitment, delivered through this project." Salisbury added "We're looking at turning South Australia into a global leader in manufacturing green cement."


UK: Aggregate Industries and Coomtech have partnered to develop low-energy kinetic drying technology for pulverised fuel ash (PFA) from power plant. The partnership will see Aggregate Industries use Coomtech’s kinetic dryers in its PFA processing, as part of its effort towards increasing the volume of waste materials incorporated in its products to 3Mt/yr from 1.5Mt/yr by 2025. The project has attracted funding from the UK government Department of Business, Energy and Industrial Strategy (BEIS).

Chief commercial officer Chris Every said “We’re delighted to have the support of Aggregate Industries in this grant project. Coomtech is especially pleased to have the business’ ongoing technical and commercial input to the project operation and analysis of performance. In addition, the opportunity to work together with a brand that is leading the way in creating new materials that will prove fundamental to the future of the construction sector and meet net zero objectives.” Every continued “The added benefit of our new drying technology is its flexibility - providing the potential to dry a wide range of materials being considered to aid the greening of the cement industry, including limestone, ground blast furnace slag (GBFS), natural pozzolans and other crushed and milled minerals that can offer an activated character to combine in cement and concrete mixes.”


Germany: Cemex Deutschland has acquired a 53% majority stake in Saxony-based stone mining company ProStein. ProStein’s six quarries yielded 3Mt of raw materials in 2021. Cemex Deutschland says that the acquisition doubles its own raw materials capacity.

ProStein is the leading stone producer in Eastern Germany, where Cemex Deutschland operates its Rüdersdorf, Brandenburg, cement plant.


Serbia: Holcim has acquired aggregates producer Teko Mining Serbia. Teko Mining Serbia’s aggregates sales were 2.4Mt in 2021. It employs 150 people across its quarries in Batocina, Ceramide, Ladne Vode and Ljubovija.

Holcim’s Europe, Middle East and Africa regional head Miljan Gutovic said “Teko complements our existing cement and concrete operations perfectly, allowing us to add aggregates and asphalt as part of our integrated offer in this highly dynamic market. I look forward to welcoming the employees of Teko Mining, whose expertise will be invaluable in accelerating our growth, especially in the highly dynamic Serbian market, and will enable us to develop circular solutions to recycle construction and demolition waste in the future.”


France: Hoffmann Green Cement Technologies has acquired ABC Broyage, which operates a slag grinding plant in North Dordogne. The producer says that ABC Broyage will import granulated blast furnace slag (GBFS) via La Rochelle and supply ground GBFS to its H1 and H2 green cement plants in Bournezeau. This will give Hoffmann Green Cement Technologies self-sufficiency in its raw materials processing.

Co-founders Julien Blanchard and David Hoffmann said “Managing our supply chain has always been one of Hoffmann Green's strategic priorities. After securing our supplies of co-products and their storage, we are now focusing on optimising their processing through the acquisition of ABC Broyage and the development of vertical integration.” Blanchard and Hoffmann noted that, besides strengthening the company’s control over its raw materials supply, ABC Broyage’s slag grinding capacity also secures its margins in the ‘current highly inflationary context.’


China: Tianshang Jidong Cement will list and circulate 5% of its shares on 14 July 2022. The producer has the approval of the China Securities Regulatory Commission to raise funds of US$298m from the sale to support its merger with BBMG East Cement.


Burundi: The government of Burundi says that it is ready to sign a credit letter with Dangote Cement for the establishment of a cement plant in the country. In this way, the government hopes to provide a long-term solution to the on-going national cement shortage. In the meantime, the government urged Dangote Cement to devise ‘modalities for the supply of construction materials’ into the country.

Burundian delegates at a meeting with Dangote Cement on 8 July 2022 said that Northwest Burundi is endowed with abundant limestone reserves.


Nepal: Palpa Cement Industries has exported cement produced at its 3000t/day Sunwal cement plant to India. Indo-Asian News Service has reported that the shipment consisted of 3000 bags of the company’s Tansen brand cement. The producer says that it will continue with daily despatches to India, subject to demand.

The Nepal government offers 8% subsidies to cement exporters which use Nepali raw materials.


Romania: Holcim Romania has announced its acquisition of independent ready-mix concrete market leader General Beton Romania. The latter operates eight batching plants with a total of 160 employees. Its markets include Arad, Bucharest, Constanta and Sibiu. Holcim Romania says that it plans to use the acquisition to grow its ECOPact green concrete’s footprint.

Europe, Middle East Africa regional head Miljan Gutovic said “General Beton provides an excellent addition to our strong and diversified ready-mix concrete operations. Over more than two decades, General Beton has been a long-standing Holcim partner as well as a growing and highly successful business. I am delighted to welcome them to the Holcim family.”


Argentina: Holcim Argentina says that it will invest US$40m in capital expenditure in 2022. It plans to invest US$15m in its cement and concrete operations and US$15m in subsidiary Geocycle's three waste management plants, which supply alternative fuel for its cement production. Of the remainder, US$5m will go towards the construction of a new dry mortars plant in Córdoba, which the company plans to inaugurate in December 2022.


Latvia: Germany-based Christian Pfeiffer says that it has successfully commissioned the new Broceni grinding plant for Schwenk Latvija. The supplier said that the plant is able to produce cement up to a fineness of 5600 Blaine and is one of the most sustainable grinding plants in Europe.

Schwenk Latvija previously announced a planned investment of Euro34m in a new 170t/day mill and a 12,500t silo at the site of its former Broceni integrated cement plant.


China: Conch Cement has explained that neither its subsidiary Xuancheng Conch, nor any officers of the company, are subject to investigation or penalties for tax evasion. The producer said that a local media outlet had reported false allegations to this effect.

Conch Cement said "Xuancheng Conch has met all payment obligations for taxation in strict compliance with the relevant laws and regulations of the People's Republic of China."


Pakistan: Popular Cement Industries has won a court case against Gatron Group, which the cement company claimed was intruding upon a mine held under lease by it. The Business Recorder newspaper has reported that Gatron Group began construction of a partition wall across the mine. The judge ruled that Popular Cement Industries inherited its lease from Dadabhoy Cement in 1986.


UK: Holcim subsidiary Aggregate Industries has invested in a new monitoring system from Envirosuite for its Cauldon cement plant in Staffordshire. Called EVS Omnis, the cloud-based environmental management software will collate complex environmental information from surrounding sites outside the plant to facilitate proactive monitoring and management of its impacts. The producer expects to commission the system later in 2022.

Sustainability director Kirstin McCarthy said “Understanding the environment we operate in and the impact we’re having is integral to our business strategy and our commitment to building progress towards a more sustainable construction industry. We know that noise and dust can have an impact on surrounding communities, which is why we’re extremely proud to become the first cement plant in the world to commit to using a complete monitoring solution. EVS Omnis will allow us to continuously monitor at key community locations, 365 days a year. This will help us to not only better understand our operations within the local community but also give us insights into our processes to proactively manage them.”


Colombia: Grupo Gilinski has abandoned its plan to buy a 26% stake in Grupo Argos. Grupo Argos shareholders reportedly offered the prospective buyer an 11% stake in the group on 6 July 2022. This fell below the minimum stake for the tender offer.


Australia: Boral Finance has announced the early results of a tender offer to purchase cash up to US$300m. The principal amount tendered is US$405m. The tender offer will expire on 20 July 2022.


India: Punjab National Bank (PNB) has invited asset reconstruction companies' bids for US$6.31m-worth of outstanding loans owed by Burnpur Cement. Press Trust of India News has reported that account has a reserve price of US$2.52m.


India: Dalmia Bharat Refractories and Japan-based Shinagawa Refractories have launched a refractories partnership to serve India and other markets.

Dalmia Bharat Refractories managing director Sameer Nagpal said "We have been strategically expanding our partnerships to bring best-in-the world products and solutions to our customers, and this relationship very well complements our objective. Dalmia Bharat Refractories is well positioned to meet the growing demand for refractories over the next few years, with five manufacturing units in India and two overseas, and a manufacturing capacity of 345,000t/yr."


Libya: Al-Hosn International Company for Building Materials Industry has partnered with China and Germany-based Zenith to establish an insulated concrete block plant. The Benghazi Chamber of Commerce has held a meeting with the companies to discuss their plans.