Global Cement Newsletter

Issue: GCW575 / 21 September 2022

Headlines


HeidelbergCement’s latest sustainability target has been to reduce the ‘cement’ footprint from its own name. From this week it has become Heildelberg Materials. Of the top ten global cement producers in Global Cement Magazine’s roundup in the December 2021 issue only three now have the word ‘cement’ in their names.

In Heildelberg Materials’ own words, the “new brand identity underlines the company's pioneering role on the path to carbon neutrality and digitalisation in the building materials industry.” Chair Dominik von Achten then goes on to explain that the company is proud of its cement business but its range of services goes far beyond cement. This is certainly true but in 2021 the cement business generated 44% of the group’s revenue. 19% came from aggregates, 25% from ready-mixed concrete plus asphalt and the remaining 12% from services and other lines.

Yet, Heidelberg Materials is also a leader in driving innovation in carbon capture, utilisation and storage (CCUS) for the cement sector with a full production line capture unit planned for commissioning in 2024 at the Brevik plant in Norway. When it opens it will be the only full scale CCUS unit at a cement plant anywhere in the world. The group further plans to reduce the CO2 footprint of its cementitious products to below 500kg/t CO2 by 2030 and aims to generate half of its revenue from low-carbon products. These are not small achievements or ambitions.

Meanwhile, Holcim completed the divestment of its Indian business to Adani Group this week for US$6.4bn. For Holcim the move marks a milestone in the reshaping of its business away from developing markets and the diversification on its product lines into light (and more sustainable) building materials. So why would a company like Adani Group move into the cement sector when multinationals are getting out?

Money is the obvious answer and the one group owner Gautam Adani raised at a speech marking his latest mega-acquisition. He said, “Our entry into this business is happening at a time when India is on the cusp of one of the greatest economic surges seen in the modern world.” He expects his new cement arm to become the most profitable cement producer in the country although his competitors may have other ideas. As well as operational efficiency, Adani also plans to inject US$2.5bn into the business as part of plans to increase its production capacity to 140Mt/yr in the next five years, from around 70Mt/yr at present. However, the financial press in India and elsewhere has wondered how much debt Adani Group can cope with and whether it will consolidate its latest acquisitions or simply use them to buy into even more sectors. Time will tell.

Lastly, it should be noted that Adani Group’s new rival UltraTech Cement has targeted a production capacity of 154Mt/yr by 2025. Any growth in the Indian market will clearly be contested. It is also worth noting that the latter company has retained ‘cement’ in its name. For now at least.


India: Ambuja Cements has appointed Gautam Adani as its chair and his son Karan Adani as a director. ACC has appointed Karan Adani as its chair. The changes in board personnel follow the completion of the acquisition of Holcim’s subsidiaries in India by Adani Group. Karan Adani is expected to manage both cement companies, according to the Press Trust of India.

Other initial personnel changes following the takeover include the appointment of Ajay Kapur as the chief executive officer (CEO) of Ambuja Cements. Vinod Bahety has been appointed as the chief financial officer. The company’s former chair, NS Sekhsari, has been appointment as chairman emeritus in recognition of his “outstanding and invaluable contributions.” At ACC, Sridhar Balakrishnan remains as CEO.

Gautam Adani, the chair and founder of Adani Group, holds over 30 years of business experience. Under his leadership, Adani Group has emerged as an integrated infrastructure conglomerate with interests in resources, logistics and energy sectors.

Karan Adani is the CEO of Adani Ports and SEZ Limited (APSEZ). He is currently leading the transformation at APSEZ to form an integrated logistics company. This has included growth at the company from two ports to 10 ports and terminals. He is an economics graduate from Purdue University in the US.

Ajay Kapur holds over 25 years of experience in the cement and construction, power and heavy metals sector. He joined Ambuja Cement in 1993 as an executive assistant to the then managing director (MD). He held various strategic positions over the last two decades, and from 2014 to 2019, he served as the CEO and managing director of the company. Prior to joining Adani Group in June 2022, Kapur was CEO - Aluminium and Power and MD - Commercial at Vedanta. Most recently he served as CEO of Special Projects at Adani Ports and Special Economic Zone. Kapur is an economics graduate from St Xavier's University in Mumbai and holds a Master’s of Business Administration (MBA) from the KJ Somaiya Institute of Management. He has also attended the Advanced Management Programme at the Wharton School of the University of Pennsylvania.

Vinod Bahety previously worked as the Group Head - Merger & Acquisition & Corporate Finance for Adani Group. He has worked on some of the major merger and acquisition activities for the group. Previously he worked in the banking sector. He is a chartered accountant by qualification.


Australia: Boral has announced that Vik Bansal will start work as its chief executive officer and managing director on 10 October 2022. It was previously announced that he would succeed Zlatko Todorcevski in early December 2022.


Germany: The former HeidelbergCement launched its new name and branding as Heidelberg Materials at a group level on 20 September 2022. The new two-word moniker underlines the cement producer's pioneering role on the path to building materials digitisation and carbon neutrality. 'Materials' stands for its innovative portfolio of sustainable and intelligent building materials, as well as digital solutions. The group's subsidiaries will also change their names to Heidelberg Materials from the beginning of 2023. Among the first to undergo the transformation will be US-based Lehigh Hanson, which will become Heidelberg Materials in early 2023.

Managing board chair Dominik von Achten said “We are proud of our cement business, but the company's range of services goes far beyond cement. Today, and even more in the future.Our future is sustainable. Our future is digital. Customer demands, markets and competitors are changing rapidly. Opportunities and challenges go beyond country borders; communication is becoming increasingly global. Differentiation opportunities arise." Concerning the company's cement business, von Achten said "We will be the first company in the world to offer carbon-free cement at large scale as early as 2024. We are vigorously driving forward the scaling of our CCUS activities: by 2030, we will reduce our CO2 emissions by 10Mt/yr with the projects we have already launched. "


Switzerland: Holcim has launched of the world’s first 1.5°C science-based framework to decarbonise the cement industry in coordination with its partnership with the Science Based Targets initiative (SBTi). This framework was independently developed by the SBTi, in collaboration with an advisory group representing academia, civil society and industry. Holcim has submitted its 1.5°C-aligned 2030 targets for SBTi validation, and is engaging with organisations at Climate Week NYC to scale up the framework’s deployment.

Jan Jenisch, the chief executive officer of Holcim, said “Taking a rigorous, science-driven approach on this journey, we partnered with the SBTi to create the 1.5°C-aligned framework for the sector. Today we submit our 2030 net-zero targets in line with this framework and encourage all our peers to join us to scale up our impact together.”


India: Dalmia Bharat has accelerated its commitment to net zero CO2 cement production by 2040 with the launch of its newTransformative and Collaborative Strategy Roadmap. The roadmap provides a framework forinnovation, growth and sustainability initiatives through shared synergies with private and public entities, including Asian Development Bank and 50 local government authorities. Initiatives already underway include non-recyclable waste disposal partnerships with local administrations across India. Dalmia Bharat is supporting these initiatives with the installation of chlorine dust bypass systems at two of its cement plants, the first in India. The producer's cement operations are already 40% renewably powered and 13 times water positive.

Dalmia Bharat's environmental, social and governance (ESG) executive director and chief risk officer Arvind Bodhankar said “As a cement producer, we are attached to people’s happiness by gluing thousands of dreams into reality. We therefore strive to give our customers only the best building materials with the lowest environmental impact. In addition, we also intend to drive a net-zero emissions reality with a strategy that’s aligned with our business philosophy, Clean and Green is Profitable and Sustainable.”


Pakistan: Fauji Cement recorded sales of US$226m during its 2022 financial year, more than double its US$101m-worth of sales recorded in its 2021 financial year. The company's net profit was US$29.6m, more than double its 2021 financial year profit of US$14.5m. Fauji Cement's cost of sales also more than doubled to US$166m from US$75.8m.


Philippines: Phinma Corporation subsidiary Philcement has taken a US$1.73m loan for an expansion and upgrades to its Mariveles cement terminal in Bataan. The Manila Times newspaper has reported that the company secured the loan using the proceeds from its bond issuance earlier in September 2022.


India: Adani Group has received a letter of intent from the West Bengal government for the establishment of a new deep-sea port in the state for US$3.13bn. Adani Group won an auction to build the port at Tajpur in the district of Purba Medinipur. The project also includes the construction of an 18km-long shipping channel. The facilities will be able to serve vessels with a deadweight tonnage. The port will connect an upcoming industrial and economic corridor between Raghunathpur and Dankuni, with global trade.


Angola: Portugal-based IPIAC has won a contract to upgrade the Cimangola plant in Luanda region to use Limestone Calcined Clay (LC3). The project will be the first in the world to convert an existing clinker production line into a clay calciner. Switzerland-based Ecosolutions conducted a study of raw materials and sustainability issues prior to the signing of the contract. The project will be coordinated and supervised by Portugal-based Techbelt. Once completed the plant will produce 0.3Mt/yr of calcined clay, which can be used to manufacture up to 1Mt/yr of LC3 cement.


Belgium: Holcim Belgium has joined Fluxys open-access CO2 transport network project. It intends to use the Fluxys network to either transport captured CO2 for sequestration in the North Sea or reuse in other industry after it builds a new 6000t/day production line at its Obourg plant by early 2026. As part of this process Holcim Belgium also plans to build a cryogenic CO2 capture and treatment unit at Obourg by early 2028.

Pascal De Buck, the chief executive officer of Fluxys, said "Holcim's interest in our CO2 network project at the Mons industrial cluster confirms the efforts industries are making to find solutions for decarbonising their activities. We're here to meet that need, which is why we offer them an open-access CO2 network they can use to transport their captured CO2 to storage or reuse sites. This kind of network helps achieve climate objectives and contributes to the long-term viability of the economy."

The proposed Fluxys CO2 transport network will see the construction and creation in Belgium of pipelines, intermodal hubs, port terminals and shipping from 2025 onwards. The proposed infrastructure is intended to transport three gases: CO2, hydrogen and methane.


Italy: Buzzi Unicem has obtained technical evaluation certification for CEM II/C-M Portland composite cement products to be manufactured at its Trino, Vernasca, Settimello, Guidonia, Barletta and Augusta plants. The new cements will be part of its C-Green product line and the sustainability objectives from its 2030 roadmap. The new products will reduce their clinker factor by using granulated blast furnace slag, fly ash, pozzolan and limestone. They potentially offer up to a 40% reduction in CO2 emissions per tonne compared to CEM I equivalents. They will be available in 32.5 N/R and 42.5 N/R strength classes for a range of applications. The cement producer hopes that the new products will quickly establish themselves in the market and even becoming the “standard cement” in Italy by 2030.


Russia: Eurocement is investing over Euro3m towards upgrading a mill at its integrated Lipetskcement plant. The main work will add a separator to the mill. The addition will allow the unit to produce finer grades of cement and increase output by 20%. Work on the project started in September 2022 and is expected to be completed in early 2023.


India: Gautam Adani, the chair of Adani Group, says his company has plans to double its cement production capacity to 140Mt/yr by the late 2020s and become the most profitable producer in the sector. In a speech made to mark the group’s US$6.5bn acquisition of Ambuja Cements and ACC, he anticipated that a rise in cement demand in India, due to economic growth and government infrastructure development, would lead to “significant” margin expansion, according to the Press Trust of India. He added that the transaction was the country’s largest ever in-bound merger and acquisition in the infrastructure and materials sector.

Adani explained the decision to enter the cement market was due to India’s growth potential in the cement market. He said that while India is the second largest producer of cement in the world, its per capita consumption is just 250kg compared to 1600kg of China. He also expected that long-term average growth in cement demand would be 1.2 to 1.5 times the country’s gross domestic product (GDP) due to government investments in infrastructure and housing.


Spain: Oficemen has blamed falling exports of cement on high electricity prices. The cement association reports that exports fell by around 25% year-on-year to 3.76Mt for the first eight months of 2022 from over 5Mt in the same period in 2021. Local consumption of cement slowed to an increase of just 0.2% to 9.88Mt from 9.86Mt.

Aniceto Zaragoza, the general director of Oficemen, said “Electricity costs in our sector have increased by 400% in the last two years, a situation that worsens every day due to the energy crisis we are suffering. Without competitive electricity costs, it is impossible for our industry, which for many years has led the cement export market, to continue competing with other producers in the Mediterranean area that pay much less for their energy inputs, such as Algeria, Turkey or Egypt.”


Qatar: The Qatar National Cement Company (QNCC) and Gulf Organisation for Research & Development (GORD) have signed a memorandum of understanding (MOU) to collaborate on the research and development of low-carbon building products. The organisations will also lead capacity building and knowledge sharing exercises to encourage the industry-wide transition to low-carbon solutions and green building practices.

Essa Mohammed Ali Kaldari, the chief executive officer of QNCC, said, “We are pleased today to sign a MOU with the GORD, which aims to enhance the cooperation towards scientific research in the area of green and low carbon products, achieving sustainable development, and establishing an integrated system that serves all the people of Qatar.” He added “In line with Qatar National Vision 2030, QNCC started significantly supporting institutions that focus on capacity building and create a strong sustainability culture that combines the economy and the environment.”


Malaysia: Makin Teguh and Borneo Oil have held a ceremony to mark the firing up of the kiln at the 0.23Mt/yr ILPP cement plant being built in Sabah. The new plant is next to a limestone quarry owned by Borneo Oil and it is set to further benefit from the oil company’s other limestone assets via long term supply contracts, according to the Borneo Post newspaper. Borneo Oil increased its stake in Makin Teguh to 38% in May 2022.

A China-based supplier has built the new plant. It includes a waste heat recovery (WHR) unit and it reportedly the first integrated cement plant in Malaysia to use alternative fuels such as heavy fuel oil derived from refined recovered oils, palm kernel shells and bio char.


Ethiopia: The Ethiopian Ministry of Trade and Regional Integration has set fixed prices for cement in response to price inflation. The ministry said it took the move when cement producers responded to a request for price adjustments with prices that the government viewed as too high, according to the Addis Standard. The government department subsequently established a task force to investigate the market and came up with its own price window.

Also, due to low production levels, priority for cement will be given to government projects. Such schemes will procure cement directly from plants after obtaining government certification. Other consumers will be able to buy cement products through government development organisations and other outlets. The ministry warned that buying cement from other sources would be considered illegal and appropriate legal action would be taken in response.


Canada: The Quebec Ministry of the Environment has ordered St Mary’s Cement’s integrated plant at Port-Daniel-Gascons to reduce its dust and other emissions to government-mandated levels. The notification follows an incident that occurred over the summer of 2020 and has reoccurred since on occasion. The order requires, amongst other measures, that the subsidiary of Brazil-based Votorantim allow an independent expert recognised by the department to carry out an assessment of air filtration equipment at the plant and propose ways to improve the situation.


Denmark: Lime and chalk producer Dankalk has ordered a three-tube dryer type TRT 3150/5,0 from Germany-based Gebr. Pfeiffer. The order replaces a previous dryer also supplied by Gebr. Pfeiffer. Dankalk manufactures lime products for agricultural purposes, products for waste incineration plants and chemical auxiliaries and polymers for industrial wastewater treatment and environmental processes.


India: Adani Group has successfully acquired Holcim’s assets in Indian for US$6.4bn. Holcim says that the transaction will facilitate the on-going implementation of its acquisition strategy, to build on investments of US$5.19bn in its solutions and products business so far in 2022.

Holcim chief executive officer Jan Jenisch said “I would like to thank our 10,700 Indian colleagues who have played an essential role in the development of our business over the years with their relentless dedication and expertise. I am convinced that the Adani Group is the right home for them as well as for our customers to continue to thrive in the future. This divestment is another step in our transformation to become the global leader in innovative and sustainable building solutions, strengthening our balance sheet and giving us the firepower to continue our acquisition strategy.”


India: Adani Group subsidiary HDC Bulk Terminal has concluded an agreement with the ports authority of Haldia Dock Complex for the construction of a new terminal at Berth 2 of the Port in West Bengal. The facility will have a handling capacity of 3.74Mt/yr, and will receive bulk solids including raw materials for Adani Group’s cement subsidiaries in the state. The total cost of the terminal’s construction will be US$37.4m. Work will begin before April 2023.


Turkey: Nuh Çimento has applied for environmental clearance for the expansion of a waste heat recovery (WHR) unit at its Hereke cement plant in Marmara. En Kocaeli News has reported that the company seeks to expand the plant’s power capacity by 66% to 29.6MW from 17.7MW. The company estimates that the project will cost US$4.38m. Its construction will employ 50 people.


Taiwan: Hsing Ta Cement has reduced its paid-in capital by 0.2% to US$108.9m from US$109.1m. The reduction is the result of the company’s cancellation of treasury shares.


US: COBOD says that construction of the largest 3D printed building in the US using its 3D printing technology has commenced at a site in Houston, Texas. The building is the country’s first two-storey residential building constructed using the method. PERI handled the order for contractor CIVE and architect HANNAH.

CIVE president Hachem Domloj said “Having the opportunity to be the engineers and general contractor for the first two-storey 3D printed structure in the US has been an honour. We can see how this technology and our team’s approach is providing the scalability to larger commercial developments. Collectively, we're changing the way our country builds, and paving the way for more affordable housing, higher structural integrity and faster building capabilities. The possibilities of 3D printing are endless!”


Tunisia: Carthage Cement recorded a 48% year-on-year drop in its sales in the first half of 2022, to US$52.1m from US$101m. The producer’s net income for the half was US$4.73m, down by 51% from US$9.74m. It carries forward accumulated losses of US$315m.

Carthage Cement attributed its continued losses to delays to its commissioning of its upcoming new cement plant, as well as additional costs on top of the initial investment. It relied on short-term credits for part of the project’s funding. The company has restructured its bank loans and increased its capital to US$52.9m, in addition to an issue premium of US$10.8m.


US: Argos USA has obtained a US$750m loan for the financing of its working capital and capital expenditure and refinancing of its debt. The loan is linked to environmental, social and governance (ESG) metrics. Bank of Nova Scotia, BNP Paribas, JP Morgan Chase Bank, SMBC and Bank of New York Mellon lent the funds, assisted by Cuatrecasas.

Parent company Cementos Argos said "With this credit agreement, around 44% of Cementos Argos' consolidated debt will be linked to ESG indicators, bringing it closer to the 50% target for 2022 previously announced to the market, and thus reaffirming the company's commitment to meeting ambitious goals in terms of sustainable growth."


South Africa: PPC says that the consumption of cement in South Africa will ‘remain subdued’ without new ‘significant’ infrastructure investments. The producer forecast demand growth of 2.5% year-on-year in 2022. It concluded that growth will likely not suffice to offset its cost inflation.

The company said “PPC will continue its efforts to counter input price inflation through price adjustments, operational efficiencies and improved industrial performance.”


Guatemala: Cementos Progreso has entered into a partnership with 3D printer supplier COBOD. The cement producer has opened its new Innovation and Development Centre in Guatemala to contribute to the development of the construction printing industry in Central and South America. The centre is equipped with a COBOD 3D printer which Cementos Progreso plans to use in housing projects which are currently in the 3D modelling phase.

Cementos Progreso industrial designer Emanuel Ovalle said “I am excited to be working with this exceptional 3D concrete printer from COBOD International for our innovation and research project in the region. We are excited about the possibilities that additive manufacturing opens, and with this technology we can build new things and transform the reality in which we live.”


Pakistan: Lucky Cement has distributed ration bags, tents and first aid kits to victims of flooding Dadu, Khairpur, Sanghar and Uthal.

The Balochistan Times newspaper has reported that the company said “The immense destruction of houses and damages to crops caused by the floods, made victims homeless and they are now in the state of starvation.” It continued “In this time of crisis, Lucky Cement, Pakistan's largest cement manufacturer, has reached out to far-flung areas which were worst affected by the flash floods in North and South of Pakistan to provide relief to the victims.”