Global Cement Newsletter

Issue: GCW592 / 25 January 2023

Headlines


Cementos Artigas inaugurated an upgrade to its integrated Minas plant this week. The joint-venture between Spain-based Cementos Molins and Brazil-based Votorantim Cimentos has been working on the US$40m project since mid-2020. The main plan is to combine the functions of the integrated Minas plant in Lavalleja and the company’s cement grinding plant at Sayago in Montevideo at one site. Key parts of the upgrade included the installation of a new vertical grinding mill, a cellular silo and a bulk cement despatching centre. The Uruguayan president Luis Lacalle turned up for the opening ceremony.

The cement sector in the country is modest compared to those in its much larger neighbours, Argentina and Brazil. It only has four integrated plants with a total production capacity of around 1.4Mt/yr compared to, say, Brazil’s 70-odd plants with a capacity in excess of 85Mt/yr. However, a few things have been happening recently that are worth noting. Firstly, a new integrated plant operated by a new entrant opened in mid-2021. Cielo Azul Cementos y Calizas was set up by investors in Brazil with links to Uruguay. It started in ready-mixed concrete (RMX) in the early 2010s before it contracted FLSmidth in 2017 to build it a 0.6Mt/yr integrated cement plant at La Pacífica in Treinta y Tres. It has also opened an RMX plant in neighbouring Paraguay.

Votorantim Cimentos may have been irked by the opening of a new competitor in Uruguay as it blamed it for a drop in its third quarter revenue in 2022 in its Latin American region outside of Brazil. It described the dynamic in the country as ‘challenging.’ Its local business partner, Cementos Molins, was a bit more balanced in its assessment for 2021, reporting that earnings had falling slightly due to global input cost rises and that sales had fallen due to increased competition from new capacity. Whatever else happens, now that the Minas upgrade project has finished, it seems likely that Cementos Artigas’ costs have the potential to decrease.

The country’s third cement producer, Cementos del Plata, was also busy in 2022. The subsidiary of state-owned Administración Nacional de Combustibles, Alcohol y Portland (ANCAP) announced in September 2022 that is was going to seek a business partner in its business. Its reasoning was that it wants to restore competitiveness to the local cement market and reverse the ‘deficit’ economic situation of the last 20 years. By November 2022, 11 companies had been selected for the next stage of the process. Notable entrants include InterCement-subsidiary Loma Negra, Empresa Publica Productiva Cementos de Bolivia (ECEBOL), Cementos Artigas, Cielo Azul Cementos y Calizas and the Turkish Cement Manufacturers' Association (Türkçimento). That last name is particularly interesting as it is the only organisation with an obvious link to the cement sector from outside of South America. Two China-based engineering companies are also among the contenders.

Prior to the current initiative to gain inward investment into Cementos del Plata, ANCAP has been noteworthy for union activity at its plants such as strikes in recent years. A reported attempt to privatise the Paysandú plant in 2020 was blocked by the unions, according to local press. In separate news, ANCAP concluded from an investigation in June 2022 that persons unknown had attempted to intentionally damage the kiln of its Minas plant through the introduction of foreign materials. There is no reason to connect the two stories but it does suggest that any investor into the business might want to consider a wide variety of stakeholders as part of any due diligence process.

Uruguay’s cement sector is changing as we have seen above. Cementos Artigas has completed an upgrade to one of its plants, Cielo Azul Cementos y Calizas built a new integrated plant in 2021 and Cementos del Plata is actively hunting for a partner. Just who that new investor might be has implications for the local sector. The Government of Uruguay announced in 2021 that it wanted to set up free trade agreements with China and Türkiye. Unsurprisingly, both Turkish and Chinese organisations are amongst the ones that have made it to the current selection stage.


Nigeria: Dangote Cement has appointed Arvind Pathak as its Group Managing Director with effect from 1 March 2023. He will succeed Michel Puchercos, who has been in the post for three years.

Pathak holds over 30 years of experience in the cement sector. He previously worked as the managing director and chief executive officer of Birla Corporation in India. Prior to this he held two positions with Dangote Cement as Dy Group Managing Director and Group Chief Operating Officer respectively. He has also worked for Adani Enterprises and Reliance Cement. He holds an engineering degree from the Indian Institute of Technology (BHU) Varanasi and a post graduate qualification in business administration and management from the National Institute of Industrial Engineering.


Spain: Cementos Portland Valderrivas (CPV) has appointed Jaime Rocha Font as its chief executive officer (CEO). He succeeds Pedro Carranza Andressen in the post, according to Alimarket-Construcción. Rocha Font is currently the CEO of Mexico-based Elementia and he will continue to hold this position. Elementia owns a controlling share of Fomento de Construcciones y Contratas (FCC), the parent company of CPV.

Rocha Font has been the head of Elementia since 2020. Prior to this he was the head of Elementia’s cement division, including subsidiaries Cementos Fortaleza and Giant Cement in the US, from 2015. He also held the position of president of the National Cement Chamber of Mexico between 2019 and 2022. Earlier in his career he spent over 20 years working for Holcim from 1992. He holds a degree in civil engineering from the Universidad Pontificia Católica de Chile and a master's degree in international economics from the Université Libre de Bruxelles amongst other qualifications.


Italy: Cementir Holding has appointed Roberto Marazza as its Group Chief Financial Officer with effect from 15 March 2023.

Marazza, graduated in business administration and accounting from Genoa University, started his career in IBM as accounting manager and then covered roles of increasing responsibility, including the position of CFO in fuel and energy and renewable energy companies such as Total ERG and Italiana Petroli (API Group).


Bolivia: Itacamba Cementos has appointed Marcelo Morales as its general manager.

Morales previously worked as the chief financial officer and head of procurement for the cement producer since 2015. Before this he held a variety of roles in Brazil for Votorantim Cimentos including finance, strategy and marketing roles. He was also the head of the company’s lime business for a period. Morales holds a qualification in business administration and a master’s degree in business administration.


Brazil: Votorantim Cimentos has appointed Marcos Electo Figueiredo Garcia as its General Manager of Logistics Efficiency.

Figueiredo Garcia has worked for Votorantim Cimentos since 2013 in a variety of supply chain and logistic roles. Most recently he held the post of Supply Chain Manager since 2019. He holds an engineering degree from the Universidade Federal da Bahia.


Democratic Republic of Congo: Heidelberg Materials has appointed Abderrahim Touile as the plant manager of its Lukala cement plant, operated by local subsidiary Cimenterie de Lukala.

Touile previously worked as the Industry Director for Vicat in Mauritania. He also worked as production manager for Ciments de l'Afrique (CIMAF) in Burkina Faso. Before these roles he held production roles with Lafarge in Morocco and South Africa between 2002 and 2015. Amongst other business and management qualification, Touile holds as master’s degree in business administration (MBA) from the Sorbonne Business School in France.


Greece: Titan Cement International stated in its preliminary results for 2022 that it expects to record Euro2.25bn in consolidated sales for the year. The figure corresponds to growth of 32% year-on-year from full-year consolidated sales of Euro1.71bn in 2021. The group's anticipated earnings before interest, taxation, depreciation and amortisation (EBITDA) are Euro330m, up by 20% year-on-year from Euro275m. Meanwhile, preliminary net debt fell by 12% year-on-year to Euro800m from Euro912m.

During the fourth quarter of 2022, Titan Cement International noted a 'significant improvement' in profitability quarter-on-quarter in its Southeast Europe and US regions. This came about partly due to a decline in electricity costs. The producer noted the success of its cost-saving actions in the area.


India: Sagar Cements recorded consolidated sales of US$197m during the first nine months of the 2023 Indian financial year, more than four times the US$44.6m that it recorded during the corresponding period of the 2022 financial year. Costs rose sharply during the period. Raw materials accounted for 45% of total costs. The producer spent US$32.1m on raw materials, up by more than a factor of four from US$6.54m. Sagar Cements made a nine-month net loss of US$11m, compared to a US$6.07m profit during the first nine months of the 2022 financial year.


Ireland: A court has ruled that the Irish government need not pay legal costs for Environmental Trust Ireland president Michelle Hayes' challenge against the Environmental Protection Agency (EPA) in mid-2022. Hayes unsuccessfully sued the EPA for issuing Irish Cement with a licence to use alternative fuel (AF) at its Limerick cement plant in May 2021. The AF will comprise up to 90,000t/yr of waste tyres, biomass and/or mining by-products.

At the costs hearing, the court noted that Hayes had already caused the EPA to incur 'very significant' legal costs. The court said that Hayes 'sought to have the taxpayer pay even more.' It added that, as a solicitor at Hayes Solicitors Limerick, which represented her in her unsuccessful challenge, Hayes stood to effectively benefit from any recuperated costs. The court concluded "It would mean that legal practitioners like herself are paid by the taxpayer for bringing environmental litigation which is unmeritorious."


Pakistan: All cement plants in Pakistan will have implemented systems for tracking taxable assets by 1 April 2023. The required upgrade comprises an applicator to generate and affix unique identification stamps on products for digital monitoring. The Business Recorder newspaper has reported that the Federal Board of Revenue initially set a deadline of 1 July 2022 for conformity with the new rules. Plant operators will bear the cost of licences for their new applicators.


Poland: The European Union (EU) Innovation Fund has awarded Euro228m towards the Go4ECOPlanet carbon capture and storage project at Lafarge Poland’s Kujawy cement plant. The project has a total cost of Euro380m.

It will use Air Liquide's Cryocap FG technology to capture the CO2 at the plant. The CO2 will be liquefied and transported by rail to a port and then injected into a depleted oil field for permanent storage. The transport and storage of CO2 once it has left the cement plant will be accomplished by cooperation with other partners with knowledge and experience in the liquefaction, transport and storage of gases. The goal is to create a complete carbon capture and storage industrial and logistics chain. Commissioning of the cement plant upgrade is planned for 2027.


Sweden: Cementa is running trials on a pilot water treatment plant in the File Hajdar limestone quarry near its Slite cement plant in Gotland. The pilot plant has been running since September 2022 and the subsidiary of Germany-based Heidelberg materials describes the first results as ‘promising.’ The cement company plans to build and pay for a full-scale water treatment plant at the site. Engineering and design company AFRY has been collaborating with Cementa on the project.

Matilda Hoffstedt, the manager of the Slite cement plant, said “We can contribute to greatly strengthening the public water supply here in northern Gotland. The results from the pilot project are extremely promising and we see that a new water plant would really make a difference to the water supply throughout the year.”

Cementa started work on the water project in 2021 with a feasibility study and plans for the pilot. The entire feasibility study is expected to be completed in the summer of 2023 and the goal is to be able to put a full-scale water plant into operation in 2027. However, Cementa says that it needs a long-term permit for its mining operations in Gotland in order to invest in the project. The cement producer has faced opposition to renewing its permit at the site since 2021. A perceived threat to the area’s drinking water supplies has been a repeated concern made by groups against continued quarrying in the area.


Iran: Data released by the Industry, Mining and Trade Ministry reveals that the country produced just over 48Mt of cement in the first nine months of the local calendar year that started on 21 March 2022. This fell slightly, by 1% year-on-year, from the previous year, according to the Tehran Times newspaper. In 2021 the country produced 63Mt of cement and exported 14.4Mt. Exports grew by 4% year-on-year to 7.6Mt in the first seven months of the current calendar year.


Ivory Coast: The Council of Ministers has approved cement producers to use dolomite in place of limestone to reduce imports from Europe and Asia. The government said that it had conducted the necessary tests supporting the change in the local cement standard, according to the Agence Ivoirienne de Presse. The Ministry of Industry and other related government departments have been instructed to take action to support the change.


Germany: Korfez Eng. is supplying internals for a new Ø 4.40m mill shell being installed for an unnamed cement plant in Eastern Europe. All mill internals for this project have been designed and supplied by Korfez Eng. and Korfez Foundry in Türkiye. The total delivery weight of the Korfez supplied mill internal parts exceeds 150t.


Kazakhstan: Germany-based ScrapeTec has signed a deal with Flow Energy to supply its products for the conveyor system of an unnamed client. The agreement will mark the first large-scale entry of ScrapeTec into the Kazak-based mining sector.

Flow Energy is a Kazakhstan–based supplier of pump products that has diversified into providing agitators, filters and crushing and screening equipment. ScrapeTec produces equipment for critical points in conveyor systems that handle bulk handling.


Zimbabwe: Livetouch Investments plans to build a new 200,000t/yr cement plant in Zvishavane, Midlands Province. The first phase of construction will reach completion in mid-2024 and cost US$20m. When subsequently commissioned, the plant will create 300 new jobs. The Chronicle newspaper has reported that the upcoming plant is situated close to Livetouch Investments' existing limestone resources.

Livetouch Investments' mananging director Kyle Wang said that the company is building the plant in order to reduce Zimbabwe's reliance on imports of cement, notably via Zambia. Zimbabwe already has a cement capacity of 2.6Mt/yr, but a cement demand of just 1.6Mt/yr.


Tunisia: Carthage Cement recorded a turnover of US$119m during 2022, up by 13% year-on-year from US$105m. The producer invested US$8.17m in capital expenditure projects during the year, up by 18% from US$6.95m. Africa Manager News has reported that Carthage Cement's debt fell by 8% year-on-year to US$123m at the end of 2022.


Austria: Lafarge Zement has successfully demolished the chimney of a former gas power plant at its Mannersdorf cement plant in Lower Austria. Hans Zöchling GmbH carried out the demolition work. Lafarge Zement plans to use the cleared space for a new solar power plant. Plant manager Helmut Reiterer said that further renewable power projects are also planned at the site.


India: The India Cements will pay each of its 500 cement plant workers an additional US$736/yr, effective retroactively from the start of the 2023 Indian financial year on 1 April 2022. This will subsequently rise by up to another US$736/yr from the start of the 2026 financial year. The Hindu BusinessLine News has reported that the move is the result of talks with workers' unions. The India Cements additionally agreed to pay a total US$202,000/yr in premiums on medical insurance policies for all cement plant employees.

The India Cements operates 10 cement facilities in India.


Austria: Zementwerk Hatschek's Gmunden cement plant eliminated 3800t of CO2 emissions from its local area during 2022 through its contribution to municipal heating. Zementwerk Hatschek, a subsidiary of Rohrdorfer, heats local households using recovered heat from the Gmunden cement plant's waste heat recover (WHR) system.

A delegation of cement plant representatives and local officials from Baden-Württemberg, Germany, visited the plant to learn about its WHR and heat supply systems on 20 January 2022.

Plant manager Peter Fürhapter said "Municipal heating based on our waste heat contributes to CO2 reduction in Upper Austria, helping us to achieve our CO2 reduction goals under the Paris Climate Agreement." He added "We are pleased that with this forward-looking project we are a model for similar projects in Europe."


India: UltraTech Cement recorded sales of US$1.91bn during the third quarter of the 2023 Indian financial year, up by 20% year-on-year from third-quarter 2022 financial year levels. The Aditya Birla subsidiary's cement sales during the quarter grew by 13% year-on-year in volume. It recorded 24% growth in costs, to US$1.74bn, while its profit fell by 38% to US$131m.

UltraTech Cement noted growth in the cost of electricity, fuels and raw materials.


Germany: The Carbon2Business carbon capture project at Holcim Deutschland's Lägerdorf cement plant has received Euro110m in funding from the EU. Holcim Deutschland plans to use the funds to install a new oxyfuel kiln with downstream compression and a CO2 cleaning unit at the plant in Schleswig-Holstein. The producer expects to commission the upgraded carbon neutral cement plant in 2029.


Cambodia: WH Resources plans to assess the feasibility of the Taken limestone reserve in Kampot Province's Chhouk District for exploitation. The Phnom Penh Post newspaper has reported that the company holds a licence to operate a 155 hectare mine at the site. The Cambodian Ministry of Mines and Energy said that, if its exploration is successful, WH Resources may proceed to establish a cement plant there.

The Cambodian cement sector has 9Mt/yr of cement capacity, but consumed 14Mt of cement in 2022.


Peru: Unacem Perú plans to 'significantly increase' its cement production capacity 'in the medium-term future.' Prior to that, the producer will invest US$130m in capital expenditure during 2023, double what it invested in 2022. The investments will go towards slightly expanding the producer's capacity from 8.3Mt/yr and increasing alternative raw materials use in its cement production, including pozzolan and ground granulated blast furnace slag (GGBFS). Additionally, it will open its new Manchay limestone quarry in Pachacámac in early 2023.

Unacem said that it increased its cement sales 'unexpectedly' during 2022. It operated at 85 - 90% capacity utilisation, and continued to export clinker.


Senegal: Germany-based Gebr. Pfeiffer has received an order for an MVR 5000 R-4 vertical roller mill from Morocco-based Ciments de l'Afrique (CIMAF). CIMAF plans to install the mill at its Keur Moussa cement plant in Senegal. The mill has a capacity of 470t/hr, and will be equipped with an SLS 4000 VR classifier.

CIMAF hopes to reduce Senegal's reliance on imported cement from the time of the mill's commissioning, scheduled for early 2024.


Germany: The former HeidelbergCement Trading has announced its rebranding as Heidelberg Materials Trading. The trading and shipping arm of Heidelberg Materials said that the new name better reflects its products and services offering.


Uruguay: Cementos Artigas has successfully commissioned its upgraded Minas integrated cement plant. The new plant consolidates the operations of the former 350,000t/yr Minas clinker plant and the 500,000t/yr Sayago grinding plant. Crónica Global News has reported that the project consisted of the construction of a new vertical roller mill and storage facilities at the Minas site. The work lasted 18 months and cost US$40m.

Cementos Artigas says that the Minas integrated cement plant will increase the efficiency and reduce the electricity and transport costs of its operations.


Bulgaria: The European Union (EU) Innovation Fund has awarded a Euro190m grant to Devnya Cement and oil and gas producer Petroceltic for their 800,000t/yr ANRAV carbon capture, transportation and storage project. Devnya Cement's parent company Heidelberg Materials says that the partners expect to commission the full-chain project in 2028.

Heidelberg Materials Northern and Eastern Europe-Central Asia board member Ernest Jelito said "Devnya Cement's Devnya plant will be the first carbon-neutral cement plant in the country and the region. ANRAV will also enable other industrial players to join the carbon chain in the future and share storage capacity. In this way, we want to not only decarbonise our company in Bulgaria, but also provide opportunities for the whole region."


Australia: The government plans to reform its CO2 emissions Safeguard Mechanism in line with its stated goal of net zero CO2 emissions by 2050. Under the latest proposals, 215 industrial plants, including Australia's cement plants, will have to reduce their CO2 emissions by 4.9% year-on-year every year until 2030. The Australian newspaper has reported that the government is currently receiving submissions on the proposed reform as part of its consultation process, which will end on 24 February 2023.

The Business Council of Australia and the Australian Industry Group have encouraged the government to introduce an adjustment mechanism for imports, based on the EU's Carbon Border Adjustment Mechanism (CBAM), in conjunction with any tightening of the Safeguard Mechanism.


Sri Lanka: Tokyo Cement Group has expressed its deepest condolences to the family of Ranjeevan Seevaratnam, a member of the company's board of directors, who died on 19 January 2023. Seevaratnam's board experience spanned multiple companies in the cement, activated carbon, agriculture, construction, consumer goods, engineering, rubber and transport industries. He held memberships in the Institute of Chartered Accountants of Sri Lanka and the Institute of Chartered Accountants of England and Wales.

Tokyo Cement described Seevaratnam as a 'visionary thought leader.'


Australia: The Australian Competition and Consumer Commission (ACCC) has called for public comment on Switzerland-based Sika's proposed acquisition of Germany-based fellow construction chemicals producer MBCC Group. The commission has raised 'preliminary concerns' over the possible competition impacts of Sika obtaining an 80% Australian market share as a result of the deal.

Sika group responded to the ACCC's concerns with an offer of an undertaking to divest MBCC Group's entire Australia and New Zealand business.


Thailand: ThyssenKrupp Polysius says that it has successfully supplied and installed a Prepol SC alternative fuels (AF) system at a 12Mt/yr cement plant in Thailand. The system will supply the plant's four lines with 4000t/day of AF.

ThyssenKrupp Polysius' Asia Pacific CEO Lukas Schoeneck said "Asia Pacific, with its tremendous municipal solid waste (MSW) problem, is ideal when it comes to replacing coal with AF. The Prepol SC technology significantly reduces the need to treat MSW before using the inherent calorific value. Additionally, it helps to further reduce the ambitious CO2 limit targets in the region."


Belgium: The EU Innovation Fund has awarded Euro4.5m to a consortium consisting of Lhoist, gas provider Fluxys Belgium, concrete products company Prefer and carbonation technology developer Orbix. The collaborators are working on a project called CO2ncrEAT. The project will carbonate steel sector by-products with captured CO2 from Lhoist's Hermalle lime plant to produce alternative building materials. CO2ncrEAT will be the first project to employ Orbix's innovative technique for the purpose. Fluxys Belgium's pipeline technology will convey the Hermalle plant's emissions over a distance of 2km to a Prefer concrete blocks plant.

The consortium said that it will use 12,000t/yr of CO2 to produce 100,000t/yr of reduced-CO2 concrete blocks. The use of alternative raw materials in the blocks will further reduce their carbon footprint by 8000t/yr.

Lhoist Western Europe managing director Vincent Deleers said “The project fits perfectly with our willingness to actively develop CO2 capture and sequestration technologies that are essential to the sustainability of our industry. We are delighted that our work on innovative solutions has been recognised by the European Innovation Fund and we look forward to working with our partners to bring CO2ncrEAT to the next level.”


Pakistan: DG Khan Cement despatched its second cement shipment to the US on 18 January 2023. The shipment consisted of 37,500t of low-alkali cement, and is part of an order for 600,000t. The Business Recorder newspaper has reported that DG Khan Cement previously shipped 50,000t to the US in June 2022. The latest delivery is destined for Houston, Texas.

DG Khan Cement's executive director Farid Fazal said that the Pakistan cement industry is position to obtain an over 10% share in the US import market. During 2022, Pakistan and 24 other countries exported cement to the US.


Denmark: FLSmidth has notified investors that Altor Fund Manager has increased its holding of shares in the company to over 5%. The transaction took place on 18 January 2023.


India: The Himachal Pradesh State Pollution Control Board (HPSPCB) issued a show cause notice to UltraTech Cement's Baga cement plant in Himachal Pradesh's Solan District on 18 January 2023. The Hindustan Times has reported that stack emissions monitoring at the plant recorded a breach during 2022.

UltraTech Cement now has 15 days in which to respond to the show cause notice.