Global Cement Newsletter

Issue: GCW598 / 08 March 2023

Headlines


National Cement is preparing to open its new integrated West Pokot plant in September 2023. Readers may recall that the long-running project was taken over by Devki Group from Cemtech and Sanghi Industries after the Competition Authority of Kenya (CAK) gave it permission to do so in 2019. The original feasibility report by the Kerio Valley Development Authority dates back to 2010. The new plant will have a production capacity of 2.5Mt/yr.

However, this isn’t the only new clinker production capacity that Devki Group, which sells cement under the Simba Cement brand, is preparing to commission. Local media also reports that the company is also preparing to restart the former Athi River Mining Cement integrated plant at Bondora in Kaloleni, Kilifi County. After five months of trial runs the unit should be ready for full operation from April 2023. Devki Group also picked up this plant in 2019 following the long breakup of ARM Cement, after the latter producer entered financial administration back in mid-2018.

Devki Group started out in the steel sector but it has been steadily carving out a presence in the cement industry. The group opened its first cement grinding plant in 2013 and then built a 1.95Mt/yr integrated plant in Kajiado County, south of Nairobi, in 2018. Once the West Pokot plant is commissioned, the company will reportedly have a clinker production capacity of 7.5Mt/yr from three plants.

This kind of growth is making waves in the local cement sector. Since Global Cement Weekly covered the situation in September 2022 (GCW576), an argument has been brewing in Kenya over whether the country should import clinker or manufacture more of its own. This has moved to lobbying the government on whether the duty on imports of clinker should rise from 10% to 25%. Unsurprisingly, the country’s largest clinker producer, National Cement, even before the new plants are operational, has been a major advocate for putting up the import tariff. This carried over into 2023, when local press revealed the minutes of a meeting between the State Department of Industry and the Kenya Association of Manufacturers (KAM), with input from the cement producers. Rai Cement, Bamburi Cement, Savannah Cement, Ndovu Cement and Riftcot were all against raising the tariff, saying that it would enable the largest clinker producers, National Cement and Mombasa Cement, to dominate the market. However, unlike the last such meeting, Mombasa Cement was said to be non-committal on the proposal to increase the duty. Despite the disagreement over the tariff, all of the cement companies imported clinker in 2021.

Graph 1: Rolling annual cement production in Kenya, 2019 - October 2022. Source: Kenya National Bureau of Statistics (KNBS). 

Graph 1: Rolling annual cement production in Kenya, 2019 - October 2022. Source: Kenya National Bureau of Statistics (KNBS).

Rolling annual cement production in Kenya peaked at just over 10Mt in May and June 2022. Data from the Kenya National Bureau of Statistics (KNBS) shows that monthly production started to fall on a year-on-year basis from July 2022. This is likely to be connected to the elections that took place in August 2022, although wider economic trends such as inflation and high input material prices may not have helped either. Despite this, cement production rose by 5% year-on-year to 8.02Mt in the first 10 months of 2022 from 7.65Mt in the same period in 2021.

Other recent news of note in Kenya includes the restart of clinker production at East African Portland Cement’s (EAPC) Athi River Plant in mid-2022. The upgrade was conducted as part of a general five-year upgrade and expansion campaign by the company. The next steps were announced in January 2023 with a stated intention to consider entering markets in the Democratic Republic of Congo and Rwanda. The other story of note was in December 2022, when China-based Sinoma International Engineering announced that it had signed a deal with Savannah Cement to build a new 8000t/day clinker production line with a 2400t/day cement grinding unit, a 35MW captive power unit and a 13MW waste heat recovery unit. As is standard for Sinoma’s new contract releases, it said that the contract would become active once an “advance payment guarantee” had been received. Later in December 2022 the Kenya High Court intervened to stop two creditors from seizing assets from Savannah Cement and putting it into administration, although the court did acknowledge the company’s debts and a loan repayment default. In January 2023 Mauritius-based Barak Asset Recovery, another related creditor, was approved by the competition regulator to buy a majority stake in Savannah Cement. The current state of that new production line is unknown.

As the two stories above show, it is not just National Cement that is trying to move towards increased clinker production in Kenya. The whole situation is reminiscent of the time before Nigeria declared itself self-sufficient in cement in the early 2010s. Local producers became prominent and the market battle between producers and importers became public. Kenya’s range of different cement companies seem to be more diverse than Nigeria’s were, but a similar type of national interest argument may be rolled out by one side. The other parallel to note with Nigeria is that Dangote Cement is said to have attempted to buy National Cement previously and has also been trying to build its own plant in the country since the mid-2010s. Kenya’s demographics and location make it a prime place for this kind of producer-importer tussle. Let’s wait and see how much the situation has changed when the new plants open over the next six months.


Spain: Holcim Spain has appointed Lucas García and Raúl Lannegrand respectively as the managers of the Sagunto and Carboneras cement plants. García succeeds José Luis Coleto, who is moving to a human resources position.

García has worked for Holcim Spain for over 25 years. He has been the manager of the Jerez de la Frontera plant since 2014. Prior to this he held maintenance and production roles. He holds electrical engineering qualifications from the Technical University of Cartagena and the Polytechnic University of Cartagena,

Lannegrand was previously operations manager of Geocycle, Holcim's industrial waste management subsidiary. He has a degree in chemistry from the Autonomous University of Madrid and a Master's degree in Research in Inorganic Chemistry, Lannegrand has knowledge in the field of construction materials research from three years spent at the Institute of Construction Sciences Eduardo Torroja (CSIC).


US: Markus Schmidt has been appointed as the president and chief executive officer of Beumer Corporation, a subsidiary of Germany-based Beumer Group.

Schmidt joins the company from Swisslog Logistics, where he worked for 25 years. His last position with the logistics company was as President, Swisslog Americas. He holds a diploma from the University of Cologne in Germany and further qualifications from the University of California - Berkeley, the University of Virginia - Darden School of Business and the University of St Gallen in Switzerland.


Mozambique: Dugongo Cimentos plans to build a US$192m, 6000t/day cement plant at Nacala-Porto in Nampula Province. The Macao News has reported that the producer expects the plant to create 600 new jobs locally.

Dugongo Cimentos previously inaugurated its 2500t/day Matutuine cement and clinker plant in Maputo Province following a total investment of US$330m in 2021. The company is jointly owned by state-owned SPI Gestão e Investimentos and China-based West International Holding.


Cyprus: Vassiliko Cement has secured environmental clearance to build a new alternative fuel (AF) store at its Vassiliko cement plant in Nicosia. Philenews has reported that the facility will replace the site’s former AF store, which burned down in a fire started by a mobile shredder in June 2022.


India: JK Cement has secured regulatory approval to merge its subsidiary Jaykaycem (Central) into itself. The Free Press Journal newspaper has reported that the Allahabad bench of the National Company Law Tribunal granted the approval on 6 March 2023.


World: The United Nations (UN) has reviewed the progress of initiatives towards the reduction of mercury emissions from cement and other industries under its Environment Programme (UNEP). Mercury is sometimes present in the raw materials and fuel used in cement production. The sector currently emits 2220t/yr of mercury, 11% of global anthropogenic mercury emissions. The UNEP’s Cement Partnership Area aims to ensure ‘globally significant’ emissions reductions. Its priority actions include: establishing sectoral mercury inventories and baseline scenarios, encouraging techniques for the minimisation of mercury releases, increasing awareness in the industry, governments and regulatory bodies and supporting the development of policies in line with the Minamata Convention on Mercury.

The Cement Partnership Area said that it has achieved progress in expanding its cement plant mercury emissions management knowledge base and in reducing emissions. It called on governments to increase funding for projects, the development of new technologies and the publication of guidance documents.


US: SLB has launched EcoShield, a geopolymer-based well cement product. The company, also known as Schlumberger, says that the product cuts out up to 85% of embodied CO2 emissions compared with conventional well cementing systems because it does not use ordinary Portland cement (OPC). It also reduces transport related emissions by using locally-sourced natural materials and industrial waste streams in its composition. The company says that the cement-free system can be deployed throughout various phases of the well life cycle, including abandonment. It can also be deployed across a range of field applications, including corrosive environments.

Jesus Lamas, SLB’s president of Well Construction, said “Decarbonising the well construction process while ensuring safety and performance standards is critical to our industry’s pathway to net zero.” He added “The cement-free EcoShield system is a breakthrough that delivers industry-standard zonal isolation capabilities while significantly minimising impacts from upstream oil and gas production.”

EcoShield has been tested by Pioneer Natural Resources in the Permian Basin on an 18-well field testing campaign and its use is ongoing.


Canada: Progressive Planet is preparing to build a 3200t/yr pilot plant for its PozGlass product at its headquarters in Kamloops, British Columbia. The company aims to commercialise its process, which produces pozzolan from recycled glass for use in cement or concrete production. The pilot unit will also sequester CO2 released by a gas dryer at the site, from which it will produce sodium carbonate. The pilot plant is expected to go under construction in 2023 and be operational in 2024.

Steve Harpur, the chief executive officer of Progressive Planet, said “With PozGlass, a CleanTech breakthrough from our C-Quester Centre of Sustainable Innovation in Kamloops, we are producing one of many upcoming private-sector solutions that are needed to meet the 2050 Net Zero targets to fight climate change.”

Progressive Planet aims for PozGlass production to be situated at cement kilns, where PozGlass could be mixed with Portland cement at a 50:50 ratio.


World: The Global Cement and Concrete Association (GCCA) has launched a year-long spotlight on the work of women in the cement industry under the tagline Essential Women in Essential Industry. The launch of the campaign on International Women’s Day 2023 included video stories from 100 women across different industry roles.

Secil chief operating officer Majida Chahine, who in 1997 became the industry’s first female general manager in Lebanon, encouraged women to ‘break barriers to create a better future for themselves and others.’

Megan Mulholland, a Breedon Group weighbridge operator in Ireland, said “I think the industry is changing as more women are coming through.”

GCCA cement director Claude Lorea said “Concrete is essential to us all. It provides homes, connects communities, encourages trade, provides energy, and improves health. The wide-reaching roles covered by the women in these videos demonstrate the variety of skills they provide to our industry.” She concluded “Having a diverse industry enables us to problem-solve and succeed. There’s still a lot more we have to do, to have gender parity in heavy industries like ours. But today and throughout 2023, we celebrate the women already working with us to break down barriers.”


France: CRH subsidiary Eqiom expects to complete its carbon capture system installation and kiln upgrade at its Lumbres cement plant under the EU's K6 Programme in early 2028. The project uses Air Liquide's capture technology, whereby purified CO2 is liquefied for storage or use in building materials production.


Pakistan: Dandot Cement recorded a net loss after taxation of US$463,000 during the first six months of the 2023 financial year. This corresponds to a year-on-year rise of 8% from US$429,000 in the first half of the 2022 financial year. Its finance costs rose by 10% to US$437,000, while its administrative expenses fell by 18% to US$71,400.

The producer's 0.5Mt/yr Lahore cement plant closed in 2019 for a 'balancing, modernisation and replacement' upgrade. Dandot Cement says that the on-going project is on schedule for completion before the end of the current Pakistani financial year on 30 June 2023. The company anticipates a rise in domestic cement demand due to new infrastructure projects and the renovation of existing infrastructure. However, it noted several principal risks and uncertainties, namely rising coal, diesel and electricity prices, rising interest rates, currency devaluation and current overcapacity in the Pakistani cement industry.


Oman: Oman Cement Company recorded cement sales worth US$173m in 2022. This corresponds to year-on-year growth of 42% from US$122m in 2021. Its cement sales volumes were 3.46Mt, up by 45% from 2.39Mt.

Chair Rashid bin Sultan al Hashmi said "The company has produced and sold record quantities of cement during the period to help the nation and the consumers in overcoming a scarcity created by various challenges faced by consumers due to short supply of cement from other manufacturers and prevailing global macroeconomic trends."

CEO Salim Abdullah al Hajri added a note of caution, saying "Though the demand for cement in Oman continues to remain reasonably stable and is expected to remain at 2022 levels, unreasonably low priced cement being supplied by competitors remains a major challenge, and the company will continue to monitor the market situation."

The Oman Daily Observer newspaper has reported that Oman Cement Company is in the process of selecting a contractor for an expansion to its Misfah cement plant. The project will increase the plant's capacity by 25% to 5000t/day from 4000t/day across its three production lines. The producer subsequently plans to build an additional line at the plant, which will triple its capacity to 15,000t/day. Meanwhile, plans for a new 5000t/day cement plant at Duqm are currently under review. The company is in discussions with the Public Authority for Special Economic Zones and Free Zones (OPAZ) to 'explore alternatives,' including possible relocation of the site of the plant, due to 'issues in the supply of gas.'


Jamaica: Cemex subsidiary Caribbean Cement has co-processed 1t of waste at its Rockfort cement plant under the National Environment and Planning Agency's Adopt-a-Beach programme. Since July 2022, the producer has also recovered 500kg of recyclable materials for processing by its partners. The Our Today newspaper has reported that the cement company has carried out three cleans of its adopted beach, Sirgany Beach, to date.


Mexico: Cemex raised US$5.8m dollars from bond repurchases in 2022. Noticias Financieras News has reported that the producer paid US$65.2m for tender offers and other market operations over the same period.


North Macedonia: Cementarnica Usje, part of Greece-based Titan Group has announced a 13% year-on-year fall in its net profit to Euro16.3m in 2022. It said that the decline in profit was a direct result of rising input prices.

Cementarnica Usje's operating expenses rose by 41% to US$100m in 2022, as costs for materials rose 67% to US$60m. Operating revenue grew by 25% to Euro108m. Domestic sales rose by 26% to Euro66.6m, while export sales rose by 26% to Euro37.3m.


Guinea: Employees from Diamond Cement began a strike on 2 March 2023. Sékouba Kouyaté, 1st delegate of the Diamond Cement workers' union, said “We have decided to go on strike under articles 431.1; 431.2; 431.3 and following of the labour code of the Republic of Guinea. To this end, it should be reiterated that the reason for this strike is the categorical refusal of the general management to open a framework for frank and credible dialogue. We pitifully deplore the fate of the workers working in this company from construction until now, more particularly in its intermediary companies that no longer comply with article 135.7 of the labor code. Enough is enough.”


Uzbekistan: A total of 14.6Mt of cement was produced in 2022, equivalent to 415kg/capita. The world average was 519kg/capita. Production rose by 69.3% between 2017 and 2022, in line with a 71.5% increase in construction rates.


Pakistan: Cement consumption fell by 7.1% year-on-year in February 2023 with total dispatches reaching 4.04Mt against 4.35Mt dispatched in February 2022. According to the All Pakistan Cement Manufacturers Association (APCMA), local cement dispatches by the industry during February 2023 were 3.59Mt compared to 3.94Mt in February 2022, a decline of 9%. Exports increased by 11%, as volumes rose from 405,489t in February 2022 to 449,940t in February 2023.

In February 2023, cement plants in the north of Pakistan dispatched a total of 3.01Mt of cement, down by 7.4% against 3.26Mt in February 2022. Cement plants in the south of Pakistan dispatched 1.03Mt during February 2023, 6.1% less than 1.09Mt during February 2022.

Northern cement plants supplied 2.95Mt to the domestic market, an 8.3% fall, while southern plants sold 640,645t, a 12.0% fall. Exports from the north rose by 58.2% as quantities increased to 64,717t. Exports from the south increased by 5.7% to 385,223t.

An APCMA spokesperson said that the economic situation in the country was becoming more complicated with each passing day. “We are facing serious operational problems. We need timely supply of spare parts and consumable items to ensure stable operation of our plants and we urge the government to come-up with practically applicable and industry friendly policies to enable the industry to come out of this difficult situation.”


China: Hoffmann Green Cement, which produces clinker-free cement products has been granted a Chinese patent, No. CN 201880079822.X, for its clay-based H-EVA cement. The patent comes a year after a similar patent for its H-P2A binder.

H-EVA is a clinker-free cement that is based on an alkaline ettringitic technology. It uses activated clay and is presented in the form of a powder that can be stored in a silo. With a mechanical strength of up to 60MPa at 28 days, its strong technical performance makes it suitable for all types of concrete applications in buildings and on roads.

Julien Blanchard and David Hoffmann, co-founders of Hoffmann Green Cement Technologies, said "Following the granting of a first patent for our H-P2A technology, we are delighted to announce the strengthening of our intellectual property in the Chinese market with the granting of a patent for our clay-based H-EVA cement. This confirms once again our technological lead and the relevance of our low-carbon solutions".


India: Adani Group is planning to build two new cement plants in Andhra Pradesh with a combined production capacity of 10Mt/yr. Karan Adani, the son of the group’s founder Gautam Adani, made the announcement, among a slate of new investments being developed for the state, according to Business Today. At present the group does not have any cement production plants in Andhra Pradesh, although it does operate two ports at Krishnapatnam and Gangavaram respectively. The other projects include renewable power units with a capacity of 15,000MW and data centres.


Senegal: The International Finance Corporation (ICF) has arranged a Euro242m finance package for SOCOCIM Industries to build a new production line at its Rufisque cement plant in Dakar Region. Euro214m of the loans will be used to decarbonise cement production at the site, including a contribution towards a larger Euro260m upgrade project. The new planned production line will have an alternative fuels substitution rate of 70%, increased energy efficiency and will reduce the plant’s CO2 emissions.

The finance package organised by the IFC comprises a Euro120m loan from the IFC's own account and Euro122m equivalent in local currency parallel loans from Société Générale Sénégal, CBAO Groupe Attijariwafa Bank, Banque Internationale Pour Le Commerce et l'Industrie du Sénégal, and Ecobank Sénégal. Société Générale Sénégal has been appointed as the administrative agent to manage the local currency financing with the other lenders.

SOCOCIM is a subsidiary of France-based Vicat. Fives revealed in early 2022 that it would supply a 6500t/day kiln line for the Rufisque plant.


US: Alamo Cement has completed a new solar power unit that supports its integrated cement plant in San Antonio, Texas. The unit has a capacity of 17,800MWhr and is situated on an 18 hectare site. It is expected to generate up to 15% of the plant’s annual power consumption and reduce electricity costs.


Ireland: CRH is preparing to move its primary listing of shares to a US-based stock exchange. The group said in its financial results for 2022 that it had come to the conclusion that, “a US primary listing would bring increased commercial, operational and acquisition opportunities for CRH, further accelerating our successful integrated solutions strategy and delivering even higher levels of profitability, returns and cash for our shareholders.” It added that the US market represented around 75% of its earnings before interest, taxation, depreciation and amortisation (EBITDA). It expects that the US will be a ‘key’ driver of future growth for the company, with increases in infrastructure funding, a push for on-shoring of manufacturing activity and high levels of under-build in the residential construction market supporting this outlook.

The group plans to tell its shareholders in further details about the move in exchange. CRH plc will remain headquartered, incorporated and tax-resident in Ireland.


US: The Environmental Protection Agency (EPA) has announced that 10 cements plants have received its Energy Star certification in 2022 from a total of 86 manufacturing plants across all industries. The certification is awarded to the top 25% performers in energy efficiency in each sector. The EPA cited examples of how Titan America’s Troutville plant in Virginia and its Medley plant in Florida had converted production to Portland Limestone Cement (PLC), and achieved a 12% reduction in electricity use and an 18% reduction in CO2 emissions, respectively, thanks to improved energy management. It also mentioned Cemex’s Miami plant in Florida, which increased its energy performance in 2022 by modifying a finish mill, optimising the ball charge on the largest mill and identifying and correcting potential energy losses while also increasing the production of PLC.

Cement plants awarded the Energy Star certification in 2022 include: Drake Cement’s Paulden plant and Salt River Materials Group’ Clarkdale plant in Arizona; GCC’s Pueblo plant in Colorado, Cemex’s Miami plant and Titan America’s Medley plant in Florida; Argos USA’s Harleyville plant in South Carolina; GCC’s Rapid City plant in South Dakota; Buzzi Unicem USA’s Chattanooga plant in Tennessee; Titan America’s Troutville plant in Virginia; and Ash Grove Cement’s Seattle plant in Washington.


Belgium: Etex has joined the First Movers Coalition to help reduce carbon emissions related to cement production. The coalition seeks to explore options to reduce the carbon footprint of cement used in the building and construction industry by as much as 80% compared to the 2021 US emissions baseline. Etex wants to contribute to worldwide advanced research and development developments in the field of cement. Once developed, Etex and other players will help the new technologies gain ground by buying at least 10% near-zero cement per year of their total cement volume by 2030. The plan follows Etex’s 2030 decarbonisation target reduce greenhouse gas emissions (intensity of scopes 1 and 2) by 35% compared to 2018.

Etex is a light buildings materials manufacturer with products such as gypsum wallboard, insulation, building systems, cladding and fibre cement boards.


China/Uzbekistan: Anhui Conch has released an update on some of its major development projects. Its new plant at Tashkent in Uzbekistan has an investment of around US$260m. The company reports that 30,000m2 of equipment and materials have arrived, the rotary kiln supporting wheels have been hoisted in place, the main body installation of the coal mill has been completed, the structure of the dormitory building has been capped and the main factory area has begun to take shape. It is also building a plant at Brakbash District in Andijan State. Civil engineering and main engineering construction are reportedly underway. The company also has a third cement plant in the country. So far the group has built over 10 cement plants outside of China.

In China, Anhui Conch is building a CO2 energy storage demonstration project at its Baimashan cement plant in Wuhu, Anhui province. The group says that, once complete, the project will be the world's first commercial demonstration project of a CO2 energy storage system. It says that during the low power consumption period, the excess power will be used to compress CO2 at normal temperature and pressure into a liquid. The heat energy generated during the compression process will be stored. The stored heat energy will then be used to heat the liquid CO2 back into a gas, driving the turbine to generate electricity, reducing the cost of electricity. The demonstration project has an area of 40,000m2.

The cement producer says it is working towards a model of ‘one base and five industries’ where cement production links to other industries such as new energy, new materials, environmental protection, the digital economy and the promotion of international trade.


Ireland: CRH recorded consolidated sales of US$32.7bn in 2022, up by 12% year-on-year from US$29.2bn in 2021. The producer's Americas Materials business reported sales of US$14.3bn, up by 15% US$12.4bn. Across the Americas, its cement revenues grew by 8% year-on-year. A 12% regional price rise offset a decline in the business' cement sales volumes. CRH's Europe Materials business reported sales of US$10.6bn, in line with 2021 levels. Its cement revenues were US$2.04bn across the region.

Chief executive officer Albert Manifold said "Our 2022 performance reflects the outstanding commitment of our people, the underlying strength and resilience of our business and the continued delivery of our integrated, solutions-focused strategy. Despite significant cost pressures throughout the year, we delivered further improvements in profits, margins and returns. Our strong cash generation together with our relentless focus on disciplined capital allocation has also delivered the strongest balance sheet in our history, providing us with significant opportunities for further growth and value creation going forward."


Portugal: Secil says that it will commission its Outão cement plant's new line, called a Clean Cement Line, in mid-2023. The line will produce Portland limestone cement (PLC).

Jornal de Negócios News has reported that this will increase the producer's consumption of limestone, for which its already partly relies on imports. Secil has submitted an application to expand its limestone mines, entitled New Quarry Plan, to the Portuguese Environment Agency. Under the plan, Secil will connect it Vale de Mós A and Vale de Mós B quarries. It will thereby secure sufficient supply to become entirely reliant on mined limestone in its cement production. The plans also leave a 27 hectare 'plateau' at the site, which will be available for other uses.


Pakistan: Thatta Cement produced 211,000t of cement during the first half of 2023 financial year, up by 3.7% year-on-year from 204,000t during the first half of 2022 financial year. Its clinker production rose by 55% to 190,000t from 122,000t. The producer despatched 215,000t of cement, up by 4.7% year-on-year from 205,000t. Its despatches of clinker fell to 0t from 4990t.

Thatta Cement said "During the period under review, persistent political instability and indecisive monetary measures have left the business to face gross challenges. Recent floods brought on by extremely strong monsoon rains have damaged the national infrastructure and created a food crisis. The catastrophic flood has killed thousands of people, besides flooding one-third of the country. This has further compounded the agony of an economy which has already been struggling for its survival due to ever increasing current account deficit, sharply rising inflation rate and massive rupee devaluation."


Paraguay: Industria Nacional del Cemento (INC) has suspended cement production and despatches at its Vallemí cement plant in Concepción. The La Nación newspaper has reported that torrential rain washed away raw materials stocks stored at the site. INC expects the plant to remain shut until 17 March 2023. It reassured customers that its Villeta grinding plant will continue to despatch cement as usual. CEO Ernesto Benítez said that it was 'inconceivable' that the suspension would not disrupt the domestic cement supply, given INC's 40% market share.


Switzerland: Holcim has commissioned the world's first cement plant digital twin at one of its cement plants in Switzerland. The software models the plant and is integrated with sensors, analytics and machine learning technology. UK-based HyBird also participated in the development of the technology. Holcim expects it to help to optimise its operations. Under its Plants of Tomorrow automation strategy, it will now aim to roll out the system across all of its cement plants, beginning with those in Europe.

Holcim's global head of Plants of Tomorrow, Rozemarijn Wesby, said "Our digital twin in Switzerland is a breakthrough for the entire industry. By leveraging digital technologies like this, we are generating massive amounts of data, allowing smarter decision-making to take our operational efficiency to the next level."