Global Cement Newsletter

Issue: GCW600 / 22 March 2023

Headlines


A dispute between Cemex and Vulcan Materials over the use of a terminal in Quintana Roo state heated up this week as the two companies publicly argued over the situation. US-based Vulcan Materials went to the press to say that the Mexican police had forced entry into the facility south of Cancun, run by its subsidiary Calica, with orders to allow a Cemex ship to discharge cement. Vulcan denied that the authorities had any legal basis for the action and said that it was an illegal occupation. Cemex then responded with a press release explaining that the two companies had held a previous contractual relationship for joint-usage of the terminal until the agreement broke down in late 2022. It says it was granted an injunction by a local court to continue using the terminal while legal proceedings carry on.

The disagreement over the use of the Punta Venado terminal dates back to at least 2018 when Vulcan initiated a North American Free Trade Agreement (NAFTA) arbitration claim over alleged planning and environmental issues in relation to a nearby quarry. Dialogue continued, but Calica’s operations in the area were shut down by the government in May 2022. Subsequently, Vulcan’s total volumes of shipped aggregates fell by 6% year-on-year to 54Mt in the fourth quarter of 2022, partly due to the closure.

Unfortunately, the argument has become increasingly politicised with Mexican president Andres Manuel Lopez Obrador criticising Vulcan for its environmental record and US senators using the Vulcan case as an alleged example of Mexico treating US companies unfairly. Some media commentators have also noted that the Mexican government is promoting a number of large-scale infrastructure schemes in the region, including the Tren Maya project, a new 1500km train line around the Yucatan peninsula, which would link tourist towns such as Cancún with historical sites like Palenque.

Graph 1: Grey cement production in Mexico, 2018 - 2022. Source: National Institute of Statistics and Geography (INEGI). 

Graph 1: Grey cement production in Mexico, 2018 - 2022. Source: National Institute of Statistics and Geography (INEGI).

Data from the National Institute of Statistics and Geography (INEGI) shows that rolling annual cement production in Mexico peaked at around 43Mt in late 2018 before falling to 39Mt in mid-2020. It later recovered to a peak of just under 46Mt in mid-2021. It has since dropped a little to mid-2022 and then started to trend upwards again. The nominal cement production capacity in Mexico is 60Mt/yr according to the Global Cement Directory 2023. Yet, the actual production capacity has been reported in local press as being 42Mt/yr, lower than the annual cement production of 43.9Mt in 2022. In February 2023 it was reported that the Mexican government was taking steps to 'implement import facilities' to support more cement being imported. This was due to shortages in certain states particular in the south-west of the country.

Cemex’s net sales in Mexico grew by 11% to US$3.84bn in 2022 and this was attributed partly to tourism-related construction in ‘the peninsulas.’ Holcim noted ‘market softness’ for cement in the country but reported growth for concrete due to infrastructure projects such as the Tren Maya. Cemento Moctezuma’s net sales rose by 2.6% to US$878m. Despite rising sales, both Cemex and Cemento Moctezuma reported falling earnings in 2022.

The dispute between Cemex and Vulcan Materials overlaps with wider trends on how and where the Mexican cement market is developing following a lull in the late 2010s. Production is growing in certain parts of the country, particularly in the Yucatan peninsula due to various infrastructure projects and tourism-related demand. However, the overall economic environment appears to have decreased earnings for some producers. However Cemex said that this was starting to correct itself in late 2022, as prices caught up with inflation. Portraying the Cemex - Vulcan situation in nationalistic terms is unhelpful, especially since Cemex made more money in the US than Mexico in 2022! However, this may be yet another example of more isolationist economic policies along the same lines as the US Inflation Reduction Act.


Saudi Arabia: Northern Region Cement has appointed Sulaiman Salim Al Harbi as its chair. Faisal Hamad Al Sugair was also appointed as vice-chair and Saud Saad Al Arifi as managing director of the board of directors.


Australia: AdBri has appointed Dianne Mong as its acting chief financial officer (CFO). She succeeds Peter Barker in the post. Barker will continue to work with AdBri in an advisory role. Recruitment for a permanent CFO continues.

Mong has worked for the building materials company since early 2022 and has managed all areas of the group’s finance functions in this time. She holds over 20 years’ experience across the professional services, property and telecommunications sectors, with expertise in financial control, taxation and treasury. Prior to working for AdBri, Mong held senior finance positions with TPG Telecom, Australand Property Group (now Frasers Property Australia) and KPMG Australia.


Greece: Titan Cement Group’s sales rose by 33% year-on-year to Euro2.28bn in 2022, while its earnings before interest, taxation, depreciation and amortisation (EBITDA) rose by 20% to Euro331m. The producer sold 17.2Mt of cement, up by 2% year-on-year from 16.8Mt. Its USA sales rose by 34% to Euro1.31bn, its Southeastern Europe sales rose by 33% to Euro386m, its Greece and Western Europe sales rose by 22% to Euro326m, its Eastern Mediterranean sales rose by 48% to Euro256m and its Brazil-based joint venture Apodi’s sales rose by 38% to Euro115.9m. During the year, the group commenced exports of Type IL Portland limestone cement (PLC) from its Samsun, Türkiye, cement terminal to the US.

Group chair Marcel Cobuz said “The great performance results highlight the group's ability to adapt to market conditions and to activate effective growth strategies, driving positive financial performance mainly in US and Europe, where we serve the majority of our customers and have close to 90% of our sales. They also underscore the group’s resilience, adaptability and commitment of all our great teams to transform the group commercially and technologically while digitising our customer journey and decarbonising aggressively, delivering long-term value to all our stakeholders.”


China: China National Building Material (CNBM) subsidiary Xinjiang Tianshan recorded a drop in its net profit during 2022, Reuters has reported. The producer recorded a net profit of US$655m, down by 64% year-on-year from 2021 levels.


US: Holcim US has appointed TotalEnergies to install, maintain and operate a 33MW solar power plant and 38.5MWh battery system at its Florence, Colorado cement plant. By storing energy with the battery system, the plant can relieve demand on the grid at peak times. Holcim will receive roughly 71,000MWh/yr of renewable energy under a minimum 15-year power purchase and storage services agreement (PPSSA). The partners expect the new systems to reduce the plant's CO2 emissions by 40,000t/yr and its energy consumption by 40%.

Holcim North America’s vice president for procurement Atl Martinez said "As we work to accelerate green growth across the US, it's critical that we come to the table with partners who share similar goals around circularity and renewable energy. This initiative with TotalEnergies demonstrates an ongoing determination to transform our operations and lower our carbon footprint. It's a milestone investment that will decrease our reliance on other sources of energy and shrink our utility costs through a powerful combination of clean energy and efficient operations."


China: Gansu Qilianshan recorded a net profit of US$110m in 2022, Reuters has reported. The figure corresponds to a drop of 20% year-on-year from US$138m in 2021.


China/Germany: CBMI Construction and mill supplier Gebr. Pfeiffer have signed a cooperation agreement to supply integrated calcined clay plants to the global cement industry. The partners say that their plants will offer clay calcination and grinding, giving cement producers a high performance solution, all in one place.

CBMI Construction and Gebr. Pfeiffer have carried out numerous recent cement projects in overlapping geographies, including Western and Southern Africa and Russia.


Saudi Arabia: Eastern Province Cement has invited contractors to bid for work on the construction of its planned 10,000t/day Najibiyah clinker plant.

Trade Arabia News has reported that the producer also plans to upgrade multiple decommissioned lines at its 3.5Mt/yr Al Khursaniyah cement plant.


Belgium: Holcim Belgium has received an environmental permit for the kiln upgrade for its 100% decarbonisation of its Obourg cement plant. Agency Belgium News has reported that the upgraded kiln will employ a 'new incineration concept' to enable it to replace limestone with alternative raw materials. It will reduce the plant's thermal needs by 40% and its CO2 emissions per tonne of clinker by 30%. Construction will commence in late 2023. The kiln replacement will support a carbon capture installation as part of the GO4ZERO project.

The first phase of the GO4ZERO project is running from 2022 to 2025, and commands total investments of over Euro350m.


Saudi Arabia: Riyadh Cement's full-year 2022 results show an 11% year-on-year drop in sales to US$159m, from US$179m. The producer's operating and administrative costs dropped throughout the year. As such, it recovered a net profit of US$50.5m, up by 13% year-on-year from US$56.9m.


Mexico: Cemex says that it is within its rights to have continued using the Punta Venado terminal in Quintana Roo beyond the expiry of its contract with owner Sac-Tun at the end of 2022. Cemex says that it obtained an injunction to continue using the facilities after it began to have difficulty accessing them in late 2022. It subsequently obtained a contempt of court order against Sac-Tun when it tried to prevent it from accessing the terminal.

The Mexican State Prosecutor's Office supported Cemex's re-entry into the Punta Venado terminal on 14 March 2023.


Egypt: The General Authority for the Economic Zone of the Suez Canal has awarded UAE-based Abu Dhabi Ports Group (ADPG) a contract to operate two cement terminals, at Arish and Port Said. ADPG plans to establish 60,000t-worth of additional cement storage capacity at the Arish cement terminal, and 30,000t-worth of new cement capacity at the Port Said cement terminal. This will give the two Mediterranean ports a combined cement despatch capacity of over 2Mt/yr. The company expects this to double Egypt's cement capacity upon the completion of both projects in late 2023.

Under the contract, ADPG has also gained a 30-year concession over the Safaga Port multi-purpose terminal on the Red Sea coast. It plans to invest US$200m in an expansion to increase the terminal's dry bulk goods capacity to 5Mt/yr. It expects to commission the expanded facility in mid-2025.


Bolivia: Empresa Publica Productiva Cementos de Bolivia (ECEBOL) now expects to commission its upcoming 1.3Mt/yr Potosí cement plant in June 2023. It would then begin selling bagged cement from November 2023 onwards. The La Razón newspaper has reported that ECEBOL has recorded 'physical progress' on the project of 92%, and executed US$264m-worth (85%) of a total planned investment of US$311m.

ECEBOL ran successful empty tests on installed equipment earlier in March 2023. Government representatives and local stakeholders will visit the plant on 30 March 2023.


Spain: The Climate Action Ministry of the Catalonian government has granted an environmental authorisation to Holcim España's 0.9Mt/yr Montcada i Reixac cement plant. The authorisation includes an environmental impact statement for the plant's activities. The Expansión newspaper has reported that the documentation brings the Montcada i Reixac cement plant in line with court rulings, which had found in favour of the Montcada i Reixac city council in ruling that the plant did not have the proper certification to continue operations.

Holcim España employs 327 people at the cement plant, which serves the market in and around Barcelona.


India: Credit rating agency Crisil expects the Indian cement sector's capacity to expand at a compound annual growth rate (CAGR) of 4 - 5% over the four-year period up to the end of the 2027 financial year on 31 March 2027. It would thus begin the 2028 financial year at 715 - 725Mt/yr in installed capacity, compared to 570Mt/yr at the end of the 2023 financial year. The industry's total investment in the expansion is expected to be US$14.5bn. Major multi-state producers are expected to contribute over US$7.25bn (50%) of investments towards the total sum.

Over the same period, Crisil expects all-India cement demand to rise at a CAGR of 6 - 7%.


Jamaica: Local investor Mark Hart plans to establish a new cement terminal at Montego Bay, St James. Hart plans to invest US$8m in the terminal's construction. The Jamaica Observer newspaper has reported that construction will commence later in 2023. Once operational, the terminal will supply local roadbuilding and hotel, home and hospital construction. Current projects in this vein include a widening of the North Coast Highway and construction of the Montego Bay perimeter road and Runaway Bay and Discovery Bay bypasses, worth a total US$274.5m, and of new hotels with a total of 20,000 rooms.

Buying House Cement operates the only existing cement terminal in Montego Bay. The company imports cement produced in the Dominican Republic by Domicem. It currently serves 10% of Jamaica's demand. Hart is chair of Cargo House Handlers, which holds a 30% stake in the importer.

Hart said " We have highways, we have hotels, we have the hospitals being built in the west, we have a lot of housing projects. The government has a very ambitious plan to provide a lot of housing units. And all these things rely on stable, well-priced cement." He continued "We are proposing to offer an alternative to the one supplier that exists so that they have stability of supply and stability of pricing for the customers, so that the construction industry can continue to do what they do."


Mexico: US-based Vulcan Materials has accused Cemex of illegally entering and unloading materials at its Punta Venado terminal in Quintana Roo. Vulcan Materials' subsidiary Sac-Tun operates the terminal, which serves its nearby Playa del Carmen quarry. Sac-Tun previously provided handling and unloading services at the terminal for Cemex, under a contract which expired on 31 December 2022. A local court ruled in favour of Cemex in the dispute over its continued use of the facilities on 5 March 2023. A high court intervened with an injunction in favour of Vulcan Materials on 16 March 2023.

Vulcan Materials now plans to take further legal action, according to Forbes. It is currently engaged in another legal dispute against the Mexican government for the latter's refusal to renew Sac-Tun's licence to operate the Playa del Carmen quarry. The producer is seeking damages of US$78.9m. The government said that the quarry had ceased to operate in line with requirements under its environmental impact licence and local land use plans.


South Africa: PPC has forecast a drop in its cement sales volumes during the 2023 financial year, which will end on 31 March 2023. It says that its South African sales will drop by 4%, and its Botswanan sales by 7%. In the first half of the financial year, sales dropped by 2.6% year-on-year. PPC now says that disruptions at South African ports will likely limit the decline in its sales volumes in its home country by reducing competition from imports. South Africa imported 30% of cement consumed during the 2022 financial year, however congestion at ports and currency effects have kept this figure from rising throughout the present financial year.

PPC's CEO Roland van Wijnen said "Rising input costs and the objective of maintaining our market share continue to cause margin pressure." The group now expects to reduce its debt by 28 - 33% to US$39.5 - 42.2m in the 2023 financial year.


UK: The UK government has committed to investments worth Euro22.8bn in early deployments of carbon capture technology. It will announce a shortlist of new projects for deployment later in March 2022.

The government said "This unprecedented level of funding for the sector will unlock private investment and job creation across the UK, particularly on the east coast and in the North West of England and North Wales. It will also kick-start the delivery of subsequent phases of this new sustainable industry in the UK."

Ireland-based Ecocem responded to the budget with a call for funding for more short-term areas besides carbon capture. It said these will be essential in order for the UK cement and concrete industry to reach its 45% decarbonisation target by 2030. The slag-based cement products company called for funding for low-clinker technologies which have already been developed and can be rolled out at scale before 2030, until carbon capture becomes a 'scalable, viable option.'


India: JK Cement plans to issue US$12.2m-worth of bonds with a five-year maturity. Reuters has reported that the producer will receive bids from 20 March 2023.


Vietnam: The Vietnam Cement Association (VCA) has urged the government to stop issuing licences for the construction of new cement plants. Capacity is currently projected to reach 121Mt/yr in 2023, 188% of an estimated consumption of 64.3Mt domestically this year.

VCA chair Nguyen Quang Cung said “We must be careful to maintain a balance between regional supply and demand. As a result of the severe overstock in the north, it is crucial to encourage cement producers in the south to spend more on increasing clinker production capacity." Cung added "This will minimise the environmental effects of shipping clinker between the north and south.”


Algeria: Groupe des Ciments d'Algéries (GICA) says that it exported 350,000t of clinker produced at its Chlef cement plant over the period between 1 January and 14 March 2023. Local press has reported that the producer aims to export a total of 2Mt of clinker throughout 2023. It is currently on track to reach 1.75Mt, 13% short of its target, but 17% greater than its 1.5Mt exported in 2022. The company despatched the clinker from the ports of Oran and Tenès, to customers in Africa, Europe and South and Central America. It would now like to begin delivering its clinker to Syria and Türkiye in order to help facilitate rebuilding efforts there in the wake of the catastrophic February 2023 earthquake.


Brazil: Votorantim Cimentos’ full-year sales were US$4.88bn in 2022, up by 16% year-on-year from 2021. Its earnings before interest, depreciation and amortisation (EBITDA) dropped by 6% to US$927m. Throughout the year, the group invested US$378m in expansions, modernisations and business support. Its cement volumes increased in North America, Spain and Tunisia. Revenues rose by 4% in North America and by 16% in Europe, Asia and Africa, but fell by 17% in Latin America.

Chief operating officer Osvaldo Ayres Filho said “We had another year of solid results, thanks to our discipline in the execution of our strategy and despite a global environment marked by high inflation, rising interest rates and the ongoing consequences of the war between Russia and Ukraine. Locally, household indebtedness and credit tightening affected investments in new construction and renovation projects, which impacted the domestic cement market. Despite that, we increased our investments focused on improving competitiveness, developed and launched new businesses, and expanded our operations in important markets, such as Spain. The company is stronger, more resilient and better prepared for opportunities and challenges.”


Canada: Progressive Planet has secured a contract to supply its PozGlass recycled glass-based supplementary cementitious material (SCM) to Lafarge Canada. The cement producer says that it will test the commercial viability of all PozGlass produced at Progressive Planet's Kamloops pilot plant in British Columbia, once the plant commences PozGlass production in 2024.


India: Dalmia Cement has awarded a contract for the supply of fly ash and other industrial waste to Vedanta Aluminium. Under the deal, Vedanta Aluminium will supply fly ash for use at Dalmia Cement’s cement plants across Odisha, Chhattisgarh, Meghalaya and Assam. It will deliver spent pot linings to the producer’s Rajgangpur cement plant in Odisha. The fly ash contract will remain in effect until 2028 and the pot lining contract until 2026.

Vedanta chief executive officer Sunil Gupta said “Strategic collaborations such as this will provide multiple benefits in terms of enhanced quality, sustainability and cost benefits to cement manufacturing, while helping us in gainful waste management. Our waste-to-wealth initiatives are designed to develop thriving value-chains for converting our by-products into resources for complementary industries.”


Azerbaijan: OJSC has bought a site in the Araz Valley Economic Zone Regional Industrial Park in Araz, Nakhchivan Autonomous Republic. Local press has reported that company plans to build a cement terminal at the site. In addition, it will also establish a ready-mix concrete plant there. Its total planned investment in the project is US$2m. When operational, the new complex will employ 20 local people.


Canada: The city administration of Langford in British Columbia plans to enact regulations requiring all public and private projects to use reduced-CO2 concrete. It plans to support the rules with parallel measures affecting the design of buildings.

Victoria News has reported that the city authorities previously mandated reduced-CO2 cement for all projects in June 2022, but subsequently relaxed the regulations after only one company – Butler Concrete and Aggregates – completed the transition. Butler Concrete and Aggregates produces its reduced-CO2 concrete using slag cement supplied by Lafarge Canada.