Global Cement Newsletter

Issue: GCW610 / 31 May 2023

Headlines


Heidelberg Materials North America held an official opening ceremony this week for its upgraded slag cement plant and terminal at Cape Canaveral in Florida. The US$24m project added a new roller press to the unit to increase its production capacity. In a statement Chris Ward, the president and chief executive officer of the company, said that it had made the investment to meet sustainability and resilient construction goals. Industrial Accessories Company (IAC) said in mid-2021 that it had been named as the engineering, procurement, and construction (EPC) contractor for the project. It planned to install a hydraulic roller press supplied by FLSmidth. IAC also said it was providing instrumentation equipment, hoppers, bins, belt conveyors, bucket elevators and dust collectors amongst other kit and services.

Other recent US slag cement-related news stories have concerned terminals. In late August 2022 Royal White Cement said it had leased a site on the Houston Ship Channel in Houston, Texas to handle and store approximately 100,000t of multiple cementitous products such as slag, ordinary Portland cement and white Cement. In May 2022 Titan America announced plans to spend US$37m on an upgrade to its Norfolk terminal in Chesapeake, Virginia. The major improvement was to add a 70,000t storage dome, with enlarged truck and railway capacity, to allow the site to import and distribute raw materials such as fly ash, slag and aggregates. Completion on this one was scheduled for some point in 2023. Titan added that the project was similar to the addition of a 70,000t dome under construction at the time at Titan's import terminal in Tampa, Florida.

The United States Geological Survey (USGS) estimates that domestic sales of iron and steel (ferrous) slags in the US amounted to 15Mt in 2022. Sales were around 20Mt in the 2000s but this fell to current levels in the 2010s as blast furnaces closed. In 2022 the USGS noted that, “domestic ground granulated blast furnace slag (GGBFS) remained in limited supply because granulation cooling was known to be available at only two active US blast furnaces while, elsewhere, only one domestic plant produced pelletised slag in limited supply.” It added that the grinding of granulated blast furnace slag was only being carried out domestically by cement companies. Imports of slag were 2Mt in 2022. This is a decline from a peak of 2.6Mt in 2018 but higher than the period 2000 – 2015. The price of slag, meanwhile, hit a high of US$53/t in 2022. This is the highest price recorded by the USGS since at least 2000. It is double that of 2017.

Charles Zeynel of ZAG International noted in the June 2023 issue of Global Cement Magazine that cement producers in Florida, California, Texas, Georgia and the Carolinas are far from steel mills, so they import granulated blast furnace slag (GBFS) and other secondary cementitious materials (SCM). This certainly fits with Heidelberg Materials’ plan to upgrade its slag cement plant and terminal at Cape Canaveral. Also on the US market, Zeynel added that due to rising global demand for SCMs more of the available share of GBFS was being purchased by ‘richer’ markets such as Europe, North America and Australia. He continued that GBFS and GGBFS producers had also started increasing the price of their wares internationally. This too is apparent in the prices published by the USGS.

One final story with links to slag to note this week concerns the launch of the Alliance for Low-Carbon Cement & Concrete (ALCC) in Europe. The group brings together companies producing products or services intended to decarbonise the cement and concrete sectors. Two of the members – Ecocem and Hoffman Green Cement Technologies – are Europe-based slag cement producers. Two other members – Fortera and TerraCO2 – are companies based in North America that are marketing and selling low-carbon SCMs.

Various start-up companies have been emerging on a regular basis in both North America and Europe with the aim of decarbonising cement and concrete in various different ways. The formation of the ALCC can be seen as part of this trend as the more successful non-traditional cement-concrete-aggregate companies establish themselves. One point that cement producers in North America are likely to be well aware of is that concrete is becoming less linked to clinker as the cost of carbon mounts and the clinker factor of cement lowers. Slag supplies may be finite but Heidelberg Materials North America’s latest investment in Florida is further acceptance that one doesn’t just need clinker to make concrete.

Read Charles Zeynel’s interview on SCM Trends in 2023 in the June 2023 issue of Global Cement Magazine

The 15th Global Slag Conference, Exhibition & Awards take place on 6 - 7 June 2023 in Düsseldorf, Germany


Oman: Oman Cement has appointed Zhu Yaping as its chief executive officer. The appointment follows the retirement of Salim Abdullah Al Hajri in the post.

Zhu Yaping holds over 30 years of experience in the cement sector working for Huaxin Cement. His roles for the cement producer included that of plant manager in Hubei, maintenance manager in Wuhan and the company’s Head of Cement Industrial Performance. He holds a master’s degree in control theories and engineering from the Wuhan University of Technology and a bachelor’s degree in electrical engineering from the Nanjing University of Aeronautics and Astronautics.


Togo: CimTogo has appointed Ebenezer Somuah as its chief executive officer. He succeeds Eric Goulignac in the post, according to Lomé Actu. Somuah previously worked as CimTogo’s Finance Director. Prior to this he held finance positions at Ghacem in Ghana. Somuah holds a master’s in business administration from Ghana-based Central University College.


Italy: Turboden has appointed Yoshinori Hyakutake as its chair. Hyakutake, Hiroshi Matsuda, the previous chair, and Yasuo Kamegawa have also been appointed as directors.

Hyakutake joined Nagasaki Shipyard and Machinery Works of Mitsubishi Heavy Industries (MHI) in 1993. For the majority of his carrier with MHI he has worked in the thermal power engineering section. He later worked as a project manager on several export projects for thermal power plants. From 2017 to 2020, he worked for Mitsubishi-Hitachi Power System. Since 2021, he has been the Senior Vice President of New Business Development at MHI.

Turboden is a subsidiary of Japan-based MHI. The company manufactures and maintains organic Rankine cycle (ORC) systems, large heat pumps and gas expanders.


India: The cement industry imported 3.21Mt of petcoke during the first quarter of 2023, up by 72% year-on-year. This was due to a shortage and rising costs of domestically produced petcoke.

Oman is a major trade partner for petcoke for the Indian cement industry. The Oman Daily Observer newspaper has reported that a new oil refinery is scheduled for commissioning in Duqm before the end of 2023. ‘Several’ Indian cement companies are reportedly seeking to secure new petcoke supply deals in Oman.


Finland: Finnsementti is carrying out upgrades to its two integrated cement plants as part of its sustainability targets to 2030. The subsidiary of Ireland-based CRH is installing new main burner equipment at its Lappeenranta plant with completion scheduled for mid-2023. The project is intended to allow the plant to increase its use of alternative fuels. The company’s Parainen plant is replacing its satellite coolers with a grate cooler with completion scheduled for the spring of 2024. This work is expected to decrease the plant’s emissions by 10%. Overall the group is preparing to decrease its CO2 emissions by 30% by 2030 compared to 2021 levels.


Sweden: Heidelberg Materials Sweden has called for swifter action to be taken by the government on a planned upgrade to the mains electricity supply to the island of Gotland. The building materials company is planning to build a full-scale carbon capture and sequestration (CCS) unit at its integrated Slite cement plant on the island by 2030. However, the newly approved plans to build two new electrical transmission cables to Gotland are currently scheduled for completion in 2031. The cement plant is expected to require annual electricity requirements of up to 1.5TWh with a power requirement of up to 250MW when the CCS unit is completed.

The cement producer has welcomed the government’s upgrade plans so far but has impressed the urgency of its timeline to build a CCS unit at the Slite plant. It says it is currently considering investing around Euro850m on the project. If completed the CCS unit is expected to capture up to 1.8Mt/yr of CO2. The company said that this corresponds to approximately 3% of Sweden's emissions annually.


Iceland: Sementsverksmidjan says it has offset its domestic transport CO2 emissions through an offset scheme with the government environmental agency Landgræðirin. In 2022 the subsidiary of Germany-based Heidelberg Materials offset 484t of CO2-equivalent by restoring a birch forest and dry-land ecosystems.


Lithuania: Akmenes Cementas has benefitted from a European Union (EU) ban on cement exports from Belarus in response to the Russian-led invasion of Ukraine in 2022. The subsidiary of Germany-based Schwenk Zement reported a profit of Euro16m in 2022, according to the Baltic News Service. This is its first recorded profit since 2013. Artūras Zaremba, the head of Akmenes Cementas, added that higher cement prices, further borrowing from its parent company and fixed electricity prices also helped it make a profit.

The company’s income grew by 53% year-on-year to Euro134m in 2022 from Euro87.5m in 2021. Its cement sales volumes increased by 6% to 1.5Mt and cement production rose by 8% to 1.1Mt. Around 1.1Mt of cement was sold domestically with the remainder exported to other countries within the EU. Cement sales are expected to fall in 2023 due to changes in the local market.


Qatar: Qatar National Cement Company (QNCC) has signed a partnership agreement with SAP and Mannai ICT. The deal is intended to help the cement producer use cloud computing products such as Google Cloud to manage its data. It will also use S/4HANA, a resource planning product, and SAP Success Factors, a employee management product.

Essa Mohammed Ali A M Kaldari, QNCC’s Chief Executive Officer, said “In undertaking this end-to-end digital transformation, our aim is to modernise and streamline our systems, increase efficiencies, and enhance the services we deliver to our customers and employees.” He added, “After implementation, our operations will be more agile and scalable, enabling us to capitalise on future opportunities in the market and region.”

Alaa Jaber, the managing director for SAP Qatar and Fast Growth Markets, said, “Through this digital transformation, QNCC is aligning itself with Qatar’s 2030 National Vision and supporting its sustainability plans. It is also ensuring its future success by increasing its visibility over all operations, enabling it to react in an agile way to changes in the market and expected rise in demand for its products. Moreover, QNCC will be able to make decisions informed by real-time insights and data analytics.”


UK: Cemex UK has completed upgrades of its Dove Holes, Selby and Bletchley depots in partnership with MLP Railway Maintenance. As a result of the upgrade, the Selby depot in North Yorkshire can now receive an increased number of wagons per train, and complete turnarounds more quickly. Meanwhile, the producer relayed two reception lines at the Dove Holes depot in Derbyshire and installed new walkways, CCTV and a waterproof display screen for offloading at the Bletchley depot in Buckinghamshire.

Cemex UK’s rail and sea manager Mark Grimshaw-Smith said “It’s important that we continue to invest in our railheads across the UK. This not only ensures that the safety and wellbeing of those who work on our sites is enhanced on an ongoing basis, but it also provides further resilience in the operation, transporting more materials by train and thus taking more trucks off the road.”


India: JK Cement's consolidated income rose by 21% year-on-year to US$1.19bn in the 2023 financial year, from US$983m in the 2022 financial year, Accord Fintech News has reported. High costs caused the group's net profit to fall by 38% to US$50.7m from US$82.1m.


Germany: Holcim Deutschland has commenced a carbon capture trial at its 950,000t/yr Beckum cement plant in Beckum-Kollenbach, North Rhine-Westphalia. The trial will employ amine scrubbing technology to separate CO2, which it will then seek to commercialise for other industrial uses. Holcim Deutschland's partners for the project are Technische Universität Berlin and construction engineering firm thyssenkrupp Uhde. The trial also has funding from the German government.


Bangladesh: Premier Cement Mills plans to install a new vertical roller mill at its West Mukterpur cement plant in Munshiganj. For this purpose, it secured a US$32.7m long-term loan from state-owned Infrastructure Development Company Limited (IDCOL). The New Nation newspaper has reported that IDCOL focuses on financing projects to increase energy efficiency, alongside the development of renewable energy.


Kenya: A court has authorised an auction of East Africa Portland Cement Company (EAPCC)'s moveable property to proceed, in order to pay former staff. The Nation newspaper has reported that EAPCC owes the employees US$10m in unpaid wages. The court allowed the auction in favour of 60 claimants. It instructed a further 150 claimants to seek redress by other means, due to insufficient available proceeds from the sale.


Europe: 12 decarbonisation-focused companies from across the European cement and concrete sector have launched the Alliance for Low-Carbon Cement & Concrete (ALCCC). The alliance has called on policymakers to change building standards to help low-carbon alternatives to enter the cement and concrete markets. It further said that green procurement and targeted financing instruments would help to reduce sectoral CO2 emissions. It said that a progressive decline in clinker factor to 60%, 50% or 40% by 2050 will reduce CO2 emissions by over 50%. The ALCCC says that it is ready to lead the sector towards a swift, low-cost and viable decarbonisation pathway. Participants in the alliance include France-based Hoffmann Green Cement Technologies, Ireland-based Ecocem and US-based Fortera.

Fortera's Europe director Thierry Legrand said "Climate action is a global priority, and collaboration is essential to advancing emissions-reducing technologies and policies. This alliance represents collective action by scientists, engineers, entrepreneurs and environmental advocates to reduce CO2 emissions from cement production."


India: Anjani Portland Cement recorded sales of US$80m in the 2023 financial year. This corresponds to a 17% year-on-year drop from US$97m in the previous financial year. India InfoLine News has reported that the producer's total expenditure also dropped, by 2.6% to US$77.4m from US$79.5m. It reported a net loss after minority interests of US$7.03m, compared to a net profit of US$5.01m in the 2022 financial year.


Peru: Invercem has successfully commissioned its new 220,000t/yr Pisco grinding plant in Ica Department. Management News has reported that the plant cost US$30m to build. Cemex Peru will supply clinker for use in cement production at the plant. Invercem plans to supply cement produced at the plant to the Cusco market under the Patrón brand. The company says that the facility has the potential to further expand up to a capacity of 330,000t/yr. In the longer term, Invercem aims to establish an integrated cement plant and limestone mine.


Dominican Republic: Germany-based Gebr. Pfeiffer has received an order for an MVR 3750 C-4 vertical roller mill from Estrella Group subsidiary Cemento PANAM. Cemento PANAM plans to install the mill at an upcoming grinding plant. It will be equipped with an SLS 4000 VC classifier and will produce 155t/hr of blended cement. China-based CBMI Construction will handle the order.

CBMI Construction previously won a contract to build a Cemento PANAM grinding plant in the Dominican Republic in March 2023. Global Cement News reported the capacity of the plant as 1.23Mt/yr.


US: Heidelberg Materials North America has inaugurated the Port Canaveral slag cement plant and terminal in Florida, following an expansion. MENAFN News has reported that the producer invested US$24m in the installation of a new roller press at the facility.

Heidelberg Materials North America said "Heidelberg Materials' investment in the Port Canaveral slag cement facility is reflective of our commitment to supporting sustainable and resilient construction projects in the state of Florida and throughout the country. It is also aligned with our goal to significantly reduce our carbon footprint by 2030 and another milestone in our overall strategy to grow our portfolio of more sustainable products, technologies and customer-focused solutions on the path to Net Zero."


Mauritania: The National Confederation of Mauritanian Workers has called a seven-day strike of Ciments de l’Afrique (CIMAF) employees from 31 May to 6 June 2023. IHS Global Insight Daily News has reported that the union called the strike over working conditions at the company and to demand that it elect workers’ representatives. The strike will likely result in cement supply disruptions and backlogs at export terminals.


Switzerland: Holcim has announced its participation in the Science Based Targets Network's Science Based Targets for Nature pilot. Under the initaitive, Holcim will submit targets for the conservation of land and freshwater ecosystems for validation later in 2023.

Holcim's chief sustainability and innovation officer Magali Anderson said "Setting science-based targets for nature is key to making a real and measurable impact to preserve and restore biodiversity and freshwater ecosystems. As part of this initiative, we aim to bring our climate and nature action closer together."


Italy: Italcementi, part of Heidelberg Materials, has filed a patent application for a titanium dioxide-based cementitious material. The Patent Office Journal has reported that the material consists of titanium dioxide (TiO2) imbued with carbon dopants. This is produced by irradiating the TiO2 in the presence of an inert gas and an organic compound.


Indonesia: Norway-based Norges Bank has placed Semen Tonasa under observation for risk of damage to art in Leang Leang Maros Prehistoric Park in South Sulawesi. Reuters has reported that the cement producer has no monitoring system in place for its limestone mining operations near to the designated UNESCO Global Geopark. Vibrations and dust reportedly present a danger to the 44,000yr-old works of art at the site. Norges Bank holds a 1.6% stake in Semen Tonasa's parent company Semen Indonesia.

Norges Bank said "The background for the decision is the unacceptable risk of damage to prehistoric and irreplaceable culture heritage."


India: The India Cements recorded full-year consolidated sales of US$678m during the 2023 financial year, up by 15% year-on-year from 2022 financial year levels. The Economic Times newspaper has reported that the company increased its cement sales volumes by 9%, in line with overall volumes growth in the cement industry in India. It reported a net loss of US$205m, compared with a US$7.97m net profit in the previous financial year.

The India Cements said "The performance of the company during the year under review was adversely impacted by the record increase in the cost of fuel and power, which could not be compensated in the market due to supply overhang."


UAE: Holcim subsidiary Lafarge Emirates Cement (LEC) has begun construction of a 10MW waste heat recovery (WHR) plant at its 3.2Mt/yr Fujairah cement plant. Supplier Engie Solutions says that it expects to commission the installation later in 2023. Trade Arabia News has reported that the equipment is based on a closed-loop organic Rankine cycle and will eliminate 29,000t/yr of CO2 - 28% of the Fujairah cement plant's energy-related CO2 emissions.

LEC general manager Olivier Milhaud said "Engie’s energy-as-a-service model means guaranteed energy savings and higher reliability and resilience, with no capital outlay and no need for additional staff." He continued "We are fully committed to the UAE’s sustainability goals, including the 2050 Net Zero vision."


France: The French cement association France Ciment has announced a new CO2 emissions reduction target of 50% across the cement industry between 2021 and 2030. The new target for 2050 will be 'virtual carbon neutrality.' The Les Echos newspaper has reported that the commitments replace previous reduction targets of 24% by 2030 and 80% by 2050. France Ciment says that its members are planning estimated investments of Euro5bn towards achieving the goals before 2040. These investments will cover areas including the deployment of carbon capture. Existing public and private investments in the industry's on-going projects to reduce CO2 emissions amount to Euro1.7bn - sufficient to eliminate 27% of emissions compared with the 2021 baseline.

France Ciment’s President Benoit Pillon noted the necessity of cement in construction, and called for 'decarbonisation as a whole: less clinker in cement, less cement in concrete and less concrete in construction.' He urged the implementation of policies to secure 'decarbonised and competitive electricity.'


Thailand: Siam Cement Group is among partners for property developer Central Pattana's planned raft of new sustainability investments worth US$289m. The Bangkok Post newspaper has reported that Central Pattana will implement initiatives with Siam Cement Group, alongside other partners, over the period up to the end of 2027. These will include new sustainability-linked financing arrangements and projects to reduce energy use.


India: Adani Cement subsidiaries ACC and Ambuja Cements have launched the Cement and Concrete Research and Development Facility at Kalamboli in Maharashtra. Dion News Service has reported that the focus of the centre will lie in product development, productivity enhancement and increasing the efficiency of cement and concrete production.

Adani Cement CEO Ajay Kapur said "Our new research and development facility is our reinforcement towards our collective commitment to pushing boundaries, driving innovation, and addressing industry challenges."