Global Cement Newsletter

Issue: GCW612 / 14 June 2023

Headlines


Cement producers in Bangladesh received a surprise at the start of June 2023 when the government budget proposed increasing the duty on imported clinker. The Bangladesh Cement Manufacturers Association (BCMA) reacted this week by calling for the duty on clinker to be reduced, while also calling for the same for a non-adjustable advance income tax (AIT) applied to associated imports and sales.

During a press conference, reported upon by the Financial Express newspaper and other media, BCMA president Alamgir Kabir said that the customs duty on key raw materials for the sector had previously been around 5% of the import value. However, he argued that the new suggested increased tariff was “disproportionate” because it placed the burden at 12 - 13%. He urged the government to treat the cement sector as a "priority sector" given that it was facing higher prices generally due to the aftermath of the Covid-19 pandemic, the energy shocks from the Russian invasion of Ukraine and negative currency exchange effects.

The BCMA’s latest lobbying call may sound familiar because it follows a similar battle against import charges from late 2022. A supplementary duty was introduced in November 2022 when the National Board of Revenue (NBR) changed the way limestone was coded in response to a significant increase in imports from 2020. At the time, the price of limestone imports reportedly nearly doubled. The BCMA may have won this battle because in March 2023 the NBR withdrew its supplementary duty. It did require that importers submit to further scrutiny including an updated Import Registration Certificate and various tax related requirements.

The timing of the NBR’s decision to relax the limestone duty is telling given that the previous month or so six of the country’s seven publicly listed cement producers reported either falling profits or losses for the second half of 2022 or the year as a whole. Only LafargeHolcim Bangladesh bucked the trend with an increase year-on-year in its annual profit after tax in 2022, although it attributed this to 95% volume growth in its aggregates business.

As discussed previously a characteristic of the cement sector in Bangladesh is that the country has no domestic limestone reserves. It all has to be imported. Arusha Ahmed Khan, Shun Shing Group presented a summary of the national industry at the Global Slag Conference that took place in early June 2023 in Düsseldorf. The country has two integrated cement plants and 36 grinding mills operated by 31 companies with a total capacity of 84Mt/yr. At present around 14Mt/yr of new cement grinding production capacity is planned by UK Bangla Cement, MI Cement, Confidence Cement and Dubai Bangla with commissioning dates expected from mid-2023 to mid-2025. Khan revealed that the government switched from British to European standards in the early 2000s leading to a high level (95%) of blended cements on the market. Use of slag cements has grown as more producers commission vertical roller mills and more uptake of slag and other blended cements using secondary cementitious materials (SCM) is expected in the future.

A key vulnerability for a grinding-heavy cement sector, like the one in Bangladesh, is any burden on imports such as logistic costs, currency exchange effects and government tariffs. Sure enough each of these examples has been reported locally. The government says that its proposed higher import tariff on clinker is the first such change in a decade. Cement producers have reacted, predictably, in a negative manner. Whether the authorities go ahead with the planned increase and how well the cement sector could absorb it remains to be seen. There may never be a good time for a tax rise but the BCMA has been able to present the current period as being especially bad.

Read the review of the 15th Global Slag Conference 2023

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Nigeria: Lafarge Africa has appointed Lolu Alade-Akinyemi as its group managing director and chief executive officer with effect from 1 July 2023. He succeeds Khaled El-Dokani, who has been in post since 2020. Following his resignation El-Dokani will continue to work as a non-executive director of the company.

Alade-Akinyemi previously worked as the chief financial officer and the supply chain director of Lafarge Africa. Before joining the cement producer in 2014, he was the finance director for PZ Cussons Nigeria. Prior to this he worked for Coca-Cola Company for 16 years with positions in finance, business development, supply chain and sales in the UK, Belgium, Ghana and Nigeria. Alade-Akinyemi started his career as a trainee at ExxonMobil. He is a certified accountant and holds a bachelor’s degree in economics from the University of Essex and a master’s degree in business administration (MBA) from the Edinburgh Business School in the UK.


UK: Carbon8 has appointed Paul Drennan-Durose as its chief executive officer (CEO). He succeeds John Pilkington, who becomes the non-executive chair.
Drennan-Durose holds experience in the sustainable energy sector with both public and private companies, including private equity and venture capital. He previously worked as the CEO of Ineo Partners, Powerhouse Energy Group and Heliex Power. Before this he was the managing director of Poole Process Equipment for seven years in the 2010s. Other roles of note include that of Group Commercial Director - Europe, Africa, Middle East and Asia Pacific for SMP Europe and the managing director of PLW and Fiamm Energy Technology.

Carbon8 is a UK-based company that supplies carbon capture, utilisation and storage (CCUS) equipment. Its main investors include EDF Pulse Ventures and Vicat. Notable corporate achievements include deploying its technology at Vicat’s Montalieu-Vercieu cement plant in France, at an EFW plant in the Netherlands and establishing business partnerships with FLSmidth and Return Carbon.


Ireland: Ecocem has appointed Jaouad Nadah as its Innovation Project Manager. He will be responsible for the coordination of the company’s ACT technology as it scales up development. This will include supporting a range of partnerships under development by Ecocem across Europe and beyond. Nadah previously worked for CRH-subsidiary Eqiom and Holcim, with a focus on innovation in the low carbon cement market. Ecocem launched ACT in late 2022. It says it is an alternative materials-based cement ingredient capable of reducing the CO2 emissions of cement production by up to 70%.


India: JK Lakshmi Cement says that it will invest US$201m in its on-going upgrade to its Udaipur cement plant. When commissioned before April 2024, the upgraded plant will have an integrated capacity of 1.5Mt/yr, and an additional grinding capacity of 1Mt/yr. The Hindu BusinessLine newspaper has reported that the project will help to raise JK Lakshmi’s capacity to 18Mt/yr.

Over the six-year period up to the end of the 2030 financial year on 31 March 2030, JK Lakshmi Cement plans to invest US$972m in growth. This will include both capital expenditure (CAPEX) and acquisitions of new capacity. Planned CAPEX projects include the construction of two new plants, at Kutch in Gujarat and Nagaur in Rajasthan. The producer said that the planned plants will strengthen its position in the West India market. As a result of its investments, JK Lakshmi says that it will become a top-10 Indian cement producer by 2030.


Qatar: Qatar National Cement Company has invited offers to acquire Plant 1 at it Umm Bab cement plant complex. Reuters reported the launch of the public auction on 13 June 2023.


South Korea: A strike forced Korea Cement to suspend production at its integrated Jangseong cement plant from 8am on 13 June 2023. Investing News has reported the cause of the strike as a dispute over collective bargaining between the company and workers at the plant.

Korea Cement said “If the production suspension continues for more than six months, the company may be subject to delisting review by the Korea Exchange."


Italy: Buzzi Unicem has announced a change of its name to Buzzi from 1 June 2023. The company has retained its blue U-shaped logo with the Buzzi name at its centre. Subsidiaries’ names will continue to appear in text alongside the logo. The group said that this enables each company to capitalise on its assets, while reaffirming the vision of a common identity.


Colombia: Cemex says that its Santa Rosa cement grinding plant is the first unit in its South, Central America and the Caribbean (SCAC) region to attain water self-sufficiency. The plant independently meets its water requirements using a 9000m3 reservoir, constantly replenished thanks to rainwater, runoff, and water circulation devices. The move aligns with the company's Water Management Roadmap, part of its Future in Action program. The achievement takes Cemex closer to its 2030 target of reducing freshwater consumption in its cement operations by 20%.


French Guiana: 27 of 30 workers at Ciments Guyainais’ Rémire-Montjoly grinding plant in Cayenne went on strike on 12 June 2023. The strikers advised management that they launched strike action because the current direction of the company is ‘disastrous.’ They have requested that senior representatives of parent company Grupo Argos attend a meeting with them.

Portail des Outre-mer News has reported that Ciments Guyainais holds a 100% market share in French Guiana. It supplied 107,000t of cement to customers in 2022, up by 8.6% year-on-year from 98,500t in 2021.


US: Holcim US has joined the New York Value of Distributed Energy Resources (VDER) program as part of its plans to enter Purchase Power Agreements (PPA) so that it can use more renewable energy sources. The scheme is intended to help support its investment in on-site renewable energy generation.

Atl Martinez, the Vice President of Procurement at Holcim North America, said “Holcim US is focused on driving significant progress to meet our Green Growth Strategy goals, so we consistently evaluate our environmental impact and opportunities to incorporate more sustainable solutions into our operations.” He added, “Through the New York VDER program, we support not only our ongoing investment in on-site generation but also community solar projects that help drive greener outcomes for all.”

The company will host three separate solar arrays on Holcim's non-mineable aggregate sites. These sites, operating in conjunction with various other offsite arrays within the Holcim VDER agreement, are expected to generate more than 80GWh/yr of energy. Energy generated from these sites will effectively power seven aggregate and cement sites through renewable energy credits.

Other work by Holcim US towards net zero includes its participation in the Northeast Regional Clean Hydrogen Hub program. The company has also expanded its renewable portfolio to include a 40MW battery storage system and 78MW of solar arrays in Ohio, Maryland and Arkansas. In late 2022, it entered into its first virtual power purchase agreement (VPPA) with the Electric Reliability Council of Texas (ERCOT).


US: Beumer Group has acquired the Hendrik Group for an undisclosed sum. It plans to expand its portfolio of bulk material transport with a focus on alternative fuels and raw materials for both the cement and mining sectors. The technology it is buying will also give it capabilities in the bulk handling of hazardous materials.

Markus Schmidt, the chief executive officer of Beumer Corporation, said “The Hendrik Group specialises in the efficient and environmentally friendly transport of bulk materials. This aligns very well with our goals of bringing sustainable products to the market and improving our customers’ carbon footprint.”

The Hendrik Group is a US-based manufacturer of air-supported belt conveyors. It was founded in 1983 by Henk Hartsuiker and is based in Woodbury, Connecticut.


UK: Cemcor has installed a new US$7.54m bag filter at its Cookstown cement plant in County Tyrone. The system will detect signs of bag damage and isolate the affected row of bags for either online maintenance or, if the damage is minor, resealing with process dust.

The Irish News has reported that managing director David Millar said “We are forward thinking at Cemcor and understood it was time to put our money on the line and invest in the plant's efficiencies and sustainable outputs, to protect the environment around us and future-proof the plant itself."


Bolivia: State-owned gas and oil company YPFB has commenced gas supply to Potosí via its Sucre-Potosí gas pipeline, which underwent a 32% capacity expansion to 4.15Mm3/day. Página Siete News has reported that the expansion cost US$5.8m. YPFB said that it can now increase gas allocations in accordance with customers' contracts.

Empresa Publica Productiva Cementos de Bolivia (ECEBOL) is scheduled to commission its upcoming 1.3Mt/yr Potosí cement plant in June 2023. YPFB holds a contract to supply 337,000m3/yr of natural gas to the plant. YPFB says that the expanded Sucre-Potosí pipeline will help to boost cement production in Bolivia, both to supply domestic demand and to establish an export market.


Switzerland: The UN Secretary General, António Guterres, addressed a meeting of the Global Cement and Concrete Association (GCCA) in Zürich, Switzerland, on 13 June 2023. Guterres reiterated the role of cement as 'fundamental to building a better world.' He called on GCCA members to realise the association's 2050 Net Zero Roadmap in order to limit the rise in global temperatures to 1.5°C.

Guterres said “Science tells us that requires cutting global greenhouse emissions by almost half by 2030. That means taking a quantum leap in climate action – and slashing global emissions. Starting now.”

GCCA Thomas Guillot said “We applaud all the action our members are taking to implement carbon-cutting measures, and the latest data show emissions are coming down. But many challenges remain, which we must overcome, if we are to achieve net zero, including enabling polices and regulations from governments across the world which often don’t yet exist.” He added "I urge every manufacturer across the world who has not yet done so to join our pledge to eliminate emissions by 2050, But I also implore all governments to work with our essential industry, to deliver the policy framework that can create the favourable conditions to unlock the transition.”


Bangladesh: The Bangladesh Cement Manufacturers Association (BCMA) has called for a 60% cut to duties on clinker imports, to US$1.84/t from US$4.61/t. The Financial Express newspaper has reported that BCMA members are struggling with high shipping costs and supply issues due to Russia’s war in Ukraine.

The Bangladesh government published plans to raise the duty on imports of clinker by 40% to US$6.46/t in its 2023 budget on 13 June 2023.


Myanmar: The new port of Sittwe in Rakhine State, which opened on 9 May 2023, has received a shipment of 20,000 bags of Indian cement. Press Trust of India News has reported that the shipment left Syama Prasad Mookerjee Port in Kolkata, West Bengal, in May 2023.


Nigeria: BUA Cement plans to use loans worth US$500m towards the construction of two new 3Mt/yr cement plants in Sokoto State. When operational, the new plants will increase the producer's installed capacity by 55% to 17Mt/yr. Local press has reported that BUA Cement plans to run both cement plants using solar power, and to produce cement using alternative fuel (AF). Additionally, the producer will use a portion of the funding to replace part of its diesel-fuelled cement truck fleet with new natural gas-fuelled models.

Of a total US$500m in financing secured by BUA Cement on 5 June 2023, the International Finance Corporation (IFC) lent US$161m (32%) and African Development Bank, Africa Finance Corporation and the German Investment Corporation jointly lent US$245m (49%), with the remainder advanced by institutional investors.


North Korea: State-owned Cheonnaeri Cement has completed a successful upgrade to its 1Mt/yr Cheonae cement plant in South Hamgyong Province. Korean News has reported that the upgrade involved the replacement of the plant's clinker cooler, burners and clinker and raw materials handling systems. A new bucket conveyor has more than doubled raw materials handling capacity.

Cheonnaeri Cement reportedly plans to further expand the capacity of the plant.


India: JSW Cement has signed a US$50m sustainability-linked loan agreement with BNP Paribas Singapore. The Hindu BusinessLine newspaper has reported that the producer plans to use the funds for capital expenditure projects aimed to more than double its production capacity to 50Mt/yr from 17Mt/yr. Current plans include US$388m in investments in the construction of a 2.5Mt/yr integrated cement plant in Madhya Pradesh and a 2.5Mt/yr grinding plant in Uttar Pradesh.

The latest loan from BNP Paribas is the second of its kind taken by the group, following a US$48.5m sustainability-linked loan from Japan-based MUFG Bank in October 2022.


India: Dalmia Bharat has announced a capacity target of 120Mt/yr by the end of 2031. The Business Standard newspaper has reported that the producer will make total investments of US$2.31bn in its on-going growth drive. The sum includes US$723m invested in the acquisition of Jaypee Group's 9.4Mt/yr cement business in December 2022. Dalmia Bharat's eventual investments in erecting new capacity are estimated at US$1.09bn, US$485m (44%) of it in its North Indian cement business.

CEO Puneet Dalmia said “We are executing the largest capital expenditure in our history.” Regarding the Jaypee Group deal, Dalmia said "The acquisition will give us access to Central India’s and North India’s markets and we would look for more acquisition opportunities in the mid segment. We expect the industry to consolidate further in the coming years. India will invest US$1Tn in infrastructure in the next decade, and that will create a sizeable demand growth for cement.”


Sweden: Nordkalk has produced lime at its Koping lime plant using 30% biofuel as alternative fuel (AF). The producer now aims to increase the substitution rate to 50%. Nordkalk subsidiary Kalkproduktion Storugns recently began trialling 100% liquid biofuel substitution in continuous operations at its Larbro lime plant. ENP Newswire has reported that both projects are part of a CO2 emissions reduction initiative in partnership with the Swedish Energy Agency and Umea University.


US: Heidelberg Materials North America will inaugurate its new 2.4Mt/yr Mitchell cement plant in Indiana on 13 June 2023. The plant cost US$600m to build and is Heidelberg Materials' 'most technologically advanced and sustainable' cement plant, according to the company. It includes a 32,000t/yr cement terminal, served by a newly renovated rail depot. Heidelberg Materials North America has commissioned 1000 new rail cars to assist in efficient distribution of cement produced at the Mitchell plant.


Uzbekistan: Bekabadcement is carrying out a 'large-scale' upgrade to its 0.7Mt/yr Bekabadcement plant in Tashkent Region. The producer said that the upgrade involves a 20% capacity expansion of the plant's production line to 2500t/day. Austria-based Unitherm CemCon supplied burners for the upgraded line, while China-based Beijing Triumph International Engineering supplied heat exchanger components and a KC 4.1-0955 cooler. The upgrade also involves the installation of new kiln lining, and will transition the plant's cement production from wet to dry process. Germany-based Christian Pfeiffer previously upgraded the Bekabad cement plant's grinding unit in April 2023.

General director Vasily Korobkin "We see that (parent company) United Cement Group (UCG) is interested in the modernisation and development of the enterprise. The group adheres to international standards, so all plans for the development of the plant are built accordingly." He concluded "We expect to become a modern and successful enterprise in Uzbekistan which is capable of becoming a major player in the cement industry of Central Asia.”


US: Ash Grove Cement has won funding for a US$15.2m front-end engineering design (FEED) study for a carbon capture installation at its 2Mt/yr Foreman cement plant in Arkansas. Parent company CRH said that the study will run for 24 months from its date of commencement. The project team also includes consultancy and research firms Advanced Resources International and Crescent Resource Information, as well as non-profit interstate policy organisation Southern States Energy Board. Equipment suppliers will include France-based industrial gases company Air Liquide and energy company Sargent & Lundy, while electricity provider Talos will participate as an energy sector stakeholder.

The Foreman cement plant carbon capture FEED study is one of eight projects selected by the US Department of Energy to receive part of a US$189m funding pot for carbon capture demonstrations across US industry.


Denmark: Aalborg Portland and US-based Fidelis New Energy have signed a letter of intent to collaborate on the onshore storage of captured CO2 from the cement producer's Aalborg cement plant in North Jutland. The partners will convey captured CO2 from the plant to Fidelis New Energy's upcoming Norne Carbon Storage Hub at East Port of Aalborg via a pipeline. The pipeline is scheduled for commissioning ahead of the launch of the Aalborg cement plant's upcoming carbon capture system in 2030. The system will capture 400,000t/yr of CO2 from the plant's flue gases.

Fidelis New Energy's Norne Carbon Storage Hub is due to commence operations in 2026. It will have a handling capacity of 4Mt/yr of CO2, with the possibility of subsequently expanding to 8Mt/yr.


Ireland/US: Shareholders have approved Ireland-based CRH's board recommendation to transition to a US primary listing on the New York Stock Exchange. The company says that it will effect its transition on or around 25 September 2023. This will entail delisting shares from Ireland's Euronext Dublin, while retaining a standard listing on the UK's London Stock Exchange (LSE).

CRH derived 75% of earnings from North America in 2022. It expects the US market to be a key driver of future growth due to the country's growing populace and construction needs.

CEO Albert Manifold said "We are pleased to see such strong shareholder support for the listing transition, as it marks an important milestone in our development and will enable CRH to fully participate in the significant growth opportunities that lie ahead.”


India: Star Cement plans to implement a capacity expansion drive in order to raise its total grinding capacity by 70% to 9.7Mt/yr from 5.7Mt/yr. Dow Jones Institutional News has reported that the producer expects to capitalise on projected growth in cement demand in East and Northeast India.


Türkiye: Marmara Çimento has secured environmental clearance to build a new cement plant at Çiftalan in Istanbul Region. PortsEurope News has reported that the plant is associated with a US$3.08m port construction project called the Çiftalan Marmara Cement Port project. Marmara Çimento submitted plans for the project in December 2021. The planned port will have sufficient berth for two 200m vessels to dock.

Marmara Çimento says that the upcoming Çiftalan plant will supply cement for use in the Kanal Istanbul Black Sea-Marmara shipping canal project.


Romania: Holcim Romania says that it has received Euro15.7m-worth of funding from the Romanian government. Romania Insiders News has reported that the company declined comment on its intended use of the funds.

Holcim Romania controls 3.5Mt/yr-worth of integrated production capacity across three cement plants in Argeș, Bihor and Cluj counties.


India: Adani Group has taken a total US$2.33bn-worth of new loans over the two-and-a-half month period since the publication of a report into the group's activities by US-based shortseller Hindenburg Research on 24 January 2023. The report concluded with a finding of 'numerous issues of suspected fraud' by Adani Group. Adani Group explained at the time that all findings were 'stale, baseless and discredited.' The Times of India newspaper has reported that the group's net debt rose by 17% year-on-year to US$22.6bn on 8 June 2023. Adani Group's energy sector subsidiaries raised US$2.01bn-worth (86%) of the debt.

Adani Group completely paid off loans used in its US$6.4bn acquisition of Holcim India on 6 June 2023.


Philippines: Holcim Philippines introduced Holcim Optima, a blended Portland limestone cement (PLC), on the Philippine market on 8 June 2023. The Business Mirror newspaper has reported that Holcim Optima cement offers 10% reduced CO2 emissions compared to ordinary Portland cement (OPC).

President and CEO Horia Adrian said that Holcim Optima cement 'delivers the same strength, workability and durability as OPC and remains compatible with other cement additives such as slag and fly ash. The new product is best used in large building projects and available in bulk.' Adrian added "It is a timely product for the Philippines, as infrastructure building accelerates and green demand grows."


India: Superbrands Media India named JK Lakshmi Cement as its 'Superbrand' in the Grey Cement category at the Superbrand 2023 - 2024 awards on 7 June 2023, the Orissa Diary newspaper has reported. The producer beat its competitors across numerous categories that measure branding success.

President and director Shri Arun Shukla said "This accolade serves as a resounding validation of our steadfast commitment to delivering cement products of unparalleled quality and our ceaseless endeavours to reiterate the robustness and dependability of our brand. We wholeheartedly express our deepest gratitude to our esteemed customers and valued partners for their resolute trust and support, which have played an instrumental role in propelling us to this notable achievement."


US: American Fiber Cement Corporation (AFCC) has announced a rebrand to American Fiber Cement. Besides the name change, the producer's new branding will consist of a new logo and brand position, and a website redesign. Additionally, the company's range of former Cembrit brand fibre cement products will be rebranded to include the AFC name.

General manager Donna Anglada said "We are excited to reveal our new branding, but we also want to ensure that our distributors, reps and customers understand that, while the names are changing, we will continue to sell Patina, Patina Inline, Patina Rough, Deco, Solid, Cover and Transparent."