Global Cement Newsletter

Issue: GCW618 / 26 July 2023

Headlines


Adani Group and JK Lakshmi Cement were reported to be leading the race to acquire Sanghi Cement this week. The Economic Times newspaper reported sources who said that both companies are about to start due diligence processes ahead of making formal offers in the next few months. The enterprise value of Gujarat-based Sanghi Cement is around US$730m. Shree Cement, Nirma Group and Dalmia Bharat were said to have been interested previously, but no longer at this stage. However, none of the companies involved have commented directly on any bidding process so far.

Coverage in the India-based press earlier in July 2023 suggested that Shree Cement had dropped out of the bidding process for a 40 - 70% stake in Sanghi Cement. Although the exact reasons for Shree Cement withdrawal were not expressed, it was noted that the enterprise value for Sanghi Cement included debts of around US$220m. In late 2022 the Kotak Mahindra Bank made an investment of around US$67m in Sanghi Cement to ‘help the company's liquidity profile and enhance its operations.’ The head of the bank’s Special Situations Fund added that the cement producer’s performance had been under pressure due to high energy costs and that this had been further exacerbated by impending debt repayments stemming from expansion capital expenditure.

Sanghi Cement had the misfortune of commissioning a new line at its integrated plant during the Covid-19 pandemic. The subsidiary of Sanghi Industries operates a 6.6Mt/yr unit at Kutch in Gujarat, with a 130MW captive power plant and a 13MW waste heat recovery (WHR) unit, making it one of the largest plants in the country. It also owns three cement terminals in Gujarat, Maharashtra and Goa. Its annual power and fuel costs rose by 79% year-on-year to US$49.9m in the year to March 2022. Then its finance costs tripled to US$29m in the year to March 2023. Some of the increased fuel costs may have been down to the new production line but its total income in the year to March 2023 was lower than in the year to March 2019.

Adani Group and JK Lakshmi Cement both operate plants in Gujarat. Adani Group runs one integrated and one grinding plant in the state via its Ambuja Cement subsidiary. JK Lakshmi Cement owns a grinding plant. A number of other companies additionally manufacture cement in the state. The biggest of these is the country’s largest cement producer, UltraTech Cement, with three integrated plants and two grinding ones in Gujarat. It would be a surprise if this company tried to buy a share of Sanghi Cement. One prominent India-based cement company that does not have a manufacturing presence in the state is Shree Cement. This made it a compelling candidate for the acquisition before it ruled itself out.

On the national stage, ratings agency ICRA’s June 2023 cement sector report forecast a ‘stable’ outlook for the sector, with cement volumes expected to grow by 7 - 8% in the 2024 financial year. This should be supported by the residential market and infrastructure projects. Crucially, it also noted that power and fuel costs, which peaked in the July - December 2022, eased in early 2023 and are anticipated to further soften in the 2024 financial year. The agency’s view was that this would help company earnings margins, but not to the levels seen in the five years prior to the Russian invasion of Ukraine. This may be cold comfort for Sanghi Cement, but it may have implications for any bidding process.

Lastly, ICRA also warned of the weakening effects that El Niño could have on the monsoon season and, in turn, rural house building during this period. The weather has been a ‘hot’ topic globally this year, as various records have been broken. Yet on a day-to-day basis the weather can also affect the business of making and selling cement. ICRA’s concern was for the latter. An example of the former occurred in June 2023 when Cyclone Biporjoy caused disruption at Sanghi Cement’s Sanghipuram plant. The unit was shut down in mid-June 2023 to protect the staff. Some damage was reported and the plant reopened at the end of the month. Again, as with fuel prices, the weather may also play a part in the calculations of any company considering buying a stake in Sanghi Cement.


China: Yin Zhisong has been elected as the chair of Sinoma International Engineering. He succeeds Liu Yan, who has resigned. Zhisong has held of number of management positions with subsidiaries of China National Building Material (CNBM) and Sinoma. Notably he has worked as the general manager of Suzhou Sinoma Construction, the general manager of Sinoma International Engineering and a vice president at Sinoma International Engineering.


Germany: Schmersal Group has appointed Jörg Kraus as its Sales Manager for Germany. He will be responsible for areas including continued development and implementation of the group’s sales strategy and sales process optimisation. He will lead a sales team and will be responsible for sales representatives and external service providers.

Kraus holds experience in the sale of technical components and capital goods in complex industries, such as mechanical and plant engineering, metals, technical gases and surface technology. He has also established and managed local sales and service organisations in Germany, Switzerland and Poland, as well as the development of new business areas. He has worked for subsidiaries of Alberts Surface since 2019. Prior to this he was employed by Linde Group for over 20 years.


India: Shree Cement’s sales amounted to US$609m during the first quarter of the 2024 financial year, up by 19% year-on-year from US$512m during the first quarter of the 2023 financial year. Its net profit rose by 84% to US$70.8m from US$38.5m.

The producer also approved plans to spend around US$850m on four new cement plants. These include two 3.65Mt/yr clinker plants, with waste heat recovery (WHR) systems, at Pali in Rajasthan and Kodla in Karnataka. Two additional grinding plants will also be built at Etah in Uttar Pradesh and Bangalore in Karnataka. All four units will have a cement production capacity of 6Mt/yr. It intends to support its expansion plans by raising US$122m from issuing non-convertible debentures (NCDs).

Neeraj Akhoury, the managing director of Shree Cement, said, “We have started the trial commissioning of our new unit at Purulia, West Bengal and are confident to commence operations of new plants at Nawalgarh in Rajasthan and Guntur in Andhra Pradesh within scheduled timelines. We are also happy to announce our next phase of capacity expansion projects of 12Mt that will take the group’s cement capacity to 72.4Mt.”


Mexico: GCC’s sales rose by 15% year-on-year to US$608m during the first half of 2023. The company’s cement volumes rose by 6.9% in Mexico, but fell by 11% in the US. Its earnings before interest, taxation, depreciation and amortisation (EBITDA) rose by 27% to US$196m.

GCC’s chief executive officer Enrique Escalante said “Despite persistent weather-related challenges during the quarter, GCC achieved year-on-year growth in both top and bottom-line, attributable to the successful execution of our pricing and cost strategies, along with our focus on operational excellence.” He added “We remain vigilant in monitoring demand and economic dynamics in the US, planning to ensure we’re positioned to capture opportunities, while we take advantage of the momentum we’re seeing in the Mexican market.”


UK: Breedon Group recorded sales of US$958m during the first half of 2023, up by 11% year-on-year from US$866m during the first half of 2022. The producer’s cement sales rose by 18% in value, despite an 8.3% drop in sales volumes to 1.1Mt from 1.2Mt. Its earnings before interest and taxation (EBIT) fell by 5% to US$80.2m.


Canada: Holcim subsidiary Lafarge Canada has successfully transitioned its Richmond cement plant to exclusively producing ECOPlanet reduced-CO2 cement. The company says that cement produced at the plant in British Columbia will offer at least 30% reduced CO2 emissions compared with ordinary Portland cement (OPC).

Lafarge Canada West president and chief executive officer Brad Kohl said “This is a proud moment for our organisation. This conversion in Lafarge’s Western Canada division highlights our strong commitment to accelerating green growth."


Nepal: Cement and clinker exports to India totalled 1.04Mt throughout the 2023 financial year, which ended on 15 July 2023. The República newspaper has reported that three separate cement companies exported their products during the year. Palpa Cement Industry began exports in July 2022, followed by Arghakhachi Cement in October 2022 and Balaji Cement in June 2023.

Total Nepalese export volumes to India were 607,000t of cement, worth US$2.74m, and 397,000t of clinker, worth US$3.21m.


India: Police are investigating an incident in which a construction worker died and two others were injured at My Home Industries’ Huzurnagar cement plant in the Suryapet District of Telangana. Workers were laying concrete for a new medium-rise building on the site on 25 July 2023, when a pipe conveying concrete became congested. Three workers succeeded in clearing the blockage, however this caused a powerful burst of concrete, knocking them into a lift, which fell to the ground floor. The Indian Express newspaper has reported that 32 year-old Arvind Singh died, while his colleague Raja Singh is receiving treatment for a head injury in Hyderabad. The third worker, Hassan Jamal, has since been discharged from hospital.

Police have reportedly filed charges of negligence against the contractor responsible for the site.


Germany: The Ministry for Economic Affairs and Climate Action has approved funding for Holcim Deutschland's Höver cement plant carbon capture project. The test phase of the project is scheduled to commence in early 2024. Holcim Deutschland, together with project partners Cool Planet Technologies and Helmholtz-Zentrum Hereon, carried out preliminary testing in 2022. They reported 'positive' results in May 2022.

Plant manager Stephan Hinrichs said "The funding commitment from the federal government is great news for Holcim and our partners. We are doing real pioneering work for the entire cement industry, and look forward to the next step on our way to becoming a climate-neutral company."


France: Vicat and Materrup plan to build their first reduced-CO2 MCC1 raw clay cement plant at Carbonne in Occitanie. The plant will have a capacity of 60,000t/yr. Vicat and Materrup plan for their joint venture to subsequently build three further units across France.

Vicat's chair and chief executive officer Guy Sidos said "This new structure will enable Vicat to provide complementary very low-carbon solutions and meet the different needs of players in the construction sector. Development prospects are promising."


Peru: Grupo Gloria subsidiary Cemento Yura plans to transition its Yura cement plant from using coal to alternative fuels (AF) in its cement production. Additionally, the producer will build a 30MW solar power plant at the site. The Gestión newspaper has reported the total value of the upgrades as US$50m. Both projects are scheduled for commissioning in mid-2025.

In the 2023 financial year, which ended on 30 June 2023, Peruvian cement despatches fell by 8% to 12.6Mt.


UK: Aggregate Industries subsidiary Lafarge Cement has begun installing a new Euro10m bag filter system at its 1Mt/yr Cauldon cement plant in Staffordshire. The project is due for delivery in early 2024. The system consists of 2080 fabric bags to remove particulates from the plant's flue gases. It will replace the plant's existing electrostatic precipitation system. The company says that the system will triple the removal rate of particulates, reducing them to 10mg/Nm3 from 30mg/Nm3.

Cauldon cement plant manager Thierry Davila said “The installation of the new system will help us provide a step change in our efficiency and effectiveness, and optimise kiln performance. The plant and our operations will hugely benefit from up-to-date technology, which will result in more consistent running of the site, but also it will improve environmental performance and benefit the local community. The new filter system will mean less dust and emissions into the atmosphere and a reduction in pollutants, which is hugely positive and in line with our approach to sustainability.”


India: Adani Cement and JK Lakshmi Cement have emerged as frontrunners in the contest to acquire Sanghi Cement for US$733m. The Business Standard newspaper has reported that the prospective buyers are expected to submit formal offers before October 2023.


India: CK Birla Group subsidiary Orient Cement has concluded a share subscription and shareholders' agreement with Cleantech India to acquire a 29% stake in Ardeur Renewables for US$1.16m. Ardeur Renewables is building a 16MW solar power plant at Orient Cement’s Chittapur cement plant in Karnataka and a 5.5 MW solar power plant at Orient Cement’s Jalgaon cement plant in Maharashtra. The cement producer says that the acquisition will help it to further increase its renewables usage and optimise its energy costs.


New Zealand: Neocrete has launched an investment round to raise over US$1.86m in funding. The start-up will use the funds to build an industrial-scale plant for its Neocrete activator for pozzolan-based concrete. The use of Neocrete's activator can eliminate up to 50% of cement in concrete. Neocrete aims to ultimately displace 100% of concrete's cement content. The Hawke's Bay Today newspaper has reported that pozzolan-based concrete made using Neocrete's additive offers resilience benefits compared to conventional ordinary Portland cement (OPC)-based concrete. It is especially suited construction in seawater-exposed settings.


Nigeria: Lafarge Africa has applied to the Standards Organisation of Nigeria (SON) to use the product name Roadcem for its CEM-II Portland limestone cement (PLC) when sold in bulk. The Nigeria Tribune newspaper has reported that Lafarge Africa supplies PLC in bulk for use as a soil stabiliser in roadbuilding. It sells supplies the product bagged to retailers as Classic PLC.

SON certified Lafarge Africa's PLC under its Mandatory Conformity Assessment Programme.


Spain: Construction company Fomento de Construcciones y Contratas (FCC) plans to turn the site of Cementos Portland Valderrivas' Vallcarca cement plant and workers' colony into a new technology ‘city.’ Local press has reported that FCC's owners have committed an initial investment of US$300m towards the project. Possible activities in the technological city include film sets, production companies, an auditorium, training and research spaces and housing, catering and leisure facilities for technology developers.


India: Dalmia Bharat sold 7Mt of cement during the first quarter of the 2024 financial year, up by 12% year-on-year from 6.2Mt in the first quarter of the 2023 financial year. The company's income also rose, by 10% to US$442m, while its net profit dropped by 30% to US$17.6m. Hindu BusinessLine News has reported that the producer noted a continued downward trajectory to its fuel costs. During the quarter, Dalmia Bharat commissioned its new 2.5Mt/yr Bokaro cement plant in Jharkhand, and completed de-bottlenecking work at its 0.6Mt/yr Midnapore plant in West Bengal.

Managing Director and CEO Puneet Dalmia said "This quarter has been a disappointment as against our expectations. Having said so, we remain focused on seizing the emerging demand opportunities.”

Cement Managing Director and CEO Mahendra Singhi added “Given the promising outlook for cement demand, the expectation of stable cement prices during the rest of the year, and the softening in commodity costs, we anticipate a gradual improvement in profitability."


India: Aditya Birla subsidiary UltraTech Cement recorded cement sales volumes of 30Mt during the first quarter of the 2024 financial year, which began on 1 April 2023. This corresponds to growth of 20% year-on-year from first-quarter levels in the previous financial year. The Economic Times newspaper has reported that ICICI Securities expects UltraTech Cement's earnings before interest, taxation, depreciation and amortisation (EBITDA) to fall by 3% year-on-year. Declining fuel prices are expected to have contributed to a drop in the producer's costs. Throughout the quarter, its capacity utilisation rate was 90%.


India: Prism Cement has taken delivery of a pendulum cooler supplied by Germany-based IKN at its Prism cement plant in Maharashtra. The new equipment will replace the 6.1Mt/yr plant's existing air beam technology cooler. The supplier says that this will help to improve the efficiency of waste heat recovery (WHR) processes at the plant.


Greece/US: Titan Cement Group has made new venture capital investments in two US-based disruptive technology suppliers. The cement producer enlarged its investment in energy storage specialist Rondo Energy, which has developed the Heat Battery. The technology enables cement plants and other industrial operations to access a constant supply of electricity using captive renewable energy sources. It also invested in venture capital firm Zacua Ventures, which handles a portfolio of companies involved in developing optimisation, automation and Construction 4.0 technology, including products relevant to the cement industry.

Titan Group Chief Sustainability and Innovation Officer Leonidas Canellopoulos said “We are committed to embracing innovation and fresh perspectives. By engaging with advanced construction and green technology startups through direct and indirect investments, as well as collaborations, we intend to forge more partnerships in the sector.”


US: ThyssenKrupp Polysius, a subsidiary of Germany-based thyssenkrupp, has delivered a Polysius booster mill to Mountain Cement's Laramie grinding plant in Wyoming. The Eagle Materials subsidiary will take delivery of further ancillary equipment, including material handling, process gas management and machine protection systems, throughout mid-late 2023. The supplier said that the mill will help to increase the Laramie plant's flexibility. It will also provide site services and technical support for optimisation and maintenance for two years after commissioning, also slated for 2023.

ThyssenKrupp Polysius' project manager Matthew Burchfield said "This is a very important and interesting project for ThyssenKrupp Polysius. This is the first booster mill system sold in the US and one of the first booster mills worldwide. We are tasked with a very tight engineering and supply schedule. ThyssenKrupp Polysius is working closely with Mountain Cement and its engineering teams."


Peru: Cementos Pacasmayo's consolidated sales declined by 12% year-on-year in the first half of 2023. The company recorded a general decline in its cement and concrete volumes of 18%. It said that its earnings before interest, taxation, depreciation and amortisation (EBITDA) fell by 5.9% to US$64.8m.


Brazil: Votorantim Cimentos has secured a US$150m loan from the International Finance Corporation for an upgrade to its Salto de Pirapora cement plant in São Paulo. The producer aims to increase the alternative fuel (AF) substitution rate at the 4.8Mt/yr plant, and reduce its CO2 emissions. It says that the loan is tied to sustainability performance indicators (SPIs), based on the reduction in the plant’s Scope 1 CO2 emissions.


India: Shree Cement has pulled out of the race to acquire a 40 – 70% stake in Sanghi Cement for US$205 – 369m. The Financial Express newspaper has reported that Shree Cement said that it will shift its short-term focus to ‘internal expansion.’

Sanghi Cement operates 6.1Mt/yr of cement capacity and a 143MW captive power plant in Western India. It has debts of US$219m.


India: Adani Group subsidiary ACC says that it will add 16Mt/yr-worth of new cement capacity in the five years up to the end of the 2028 financial year in March 2028. CEO Ajay Kapur said that the producer may implement the expansion plan in as short a time as two years. Reuters has reported that the company expects cement demand in India to rise by 7 – 8% between the 2023 financial year and the 2028 financial year.


World: The Global Cement and Concrete Association (GCCA) and Leadership Group for Industry Transition (LeadIT) launched the Green Cement Technology Tracker on 20 July 2023. The Green Cement Technology Tracker presents users with a real-time overview of active initiatives to reduce CO2 emissions in the global cement industry. At present, the tracker covers carbon capture projects, which account for 36% of planned emissions reductions under the GCCA’s 2050 Roadmap for Net Zero Carbon Concrete. The partners plan to subsequently expand the scope of coverage to other emissions reduction technologies.

GCCA CEO Thomas Guillot said “Unleashing technology such as carbon capture, utilisation and storage is key to achieving our net zero mission in our sector. Carbon capture pilots, projects and announcements are picking up pace across the world. This technology works, and our next goal is to scale up, working with stakeholders such as governments and the investment community to help transform the industry worldwide.”

The Green Cement Technology Tracker is freely accessible here on the LeadIT website.


UK: A team at Imperial College London has won a US$1.27m grant for its research into developing carbon negative cement from silica. The research won the Department for Energy Security and Net Zero (DESNZ)’s Carbon Capture, Usage & Storage (CCUS) Innovation 2.0 competition. The Imperial team sources its silica from natural olivine. It says that the compound behaves in the same way as other supplementary cementitious materials. Meanwhile, magnesia from the decomposition of the olivine can serve as a carbon sink in the form of magnesium carbonate. It, in turn, could serve as a raw material for concrete block production.

The DESNZ’s Net Zero Innovation Portfolio, of which the CCUS Innovation 2.0 competition is a part, has a budget of US$1.29bn.


UK: A court has fined CRH subsidiary Tarmac US$516,000 for failing to ensure the provision of moveable guards fitted to an interlocking device connected to a rotary mill at its Dunbar cement plant between January 2019 and April 2021. The East Lothian Courier newspaper has reported that the failure resulted in a worker’s loss of fingers after he came into contact with the unit’s rotary valve on 30 April 2021. The producer has until 20 September 2023 to pay the fine.