Global Cement Newsletter

Issue: GCW639 / 20 December 2023

Headlines


We end 2023 with the news that CRH and Barro Group are preparing to acquire AdBri in Australia. The two companies have teamed up to buy all the ordinary shares in the building materials company that they do not already own for about US$750m. Barro already owns a 43% stake in AdBri and CRH owns just under 5% via a cash settled derivative. The plan is for CRH to buy the remaining shares so it ends up with a 57% holding in total. It requires shareholder approval at AdBri, regulatory consent and other conditions to be met to move forward.

Barro Group has been increasing its stake gradually in AdBri over the last 25 years. It hit 43% in 2019 and subsequently the Australian Competition and Consumer Commission (ACCC) investigated it. Barro Group’s course was cleared in 2020, with the ACCC determining that the acquisition would not ‘substantially lessen’ competition in the market between the two companies that overlap for the supply of cement, ready-mixed concrete and aggregates. It also found Barro and AdBri would continue to face competition locally from Boral, Holcim and Hanson. However the ACCC added that it might reopen its investigation if it received further information that altered its conclusion at that time.

The dynamic between Barro Group and AdBri is complicated because they are, at present, both partners and rivals. Barro owns a significant minority stake in AdBri, and its managing director, Raymond Barro, became the chair of the latter company in 2019. The two companies operate a joint venture, Independent Cement and Lime, which distributes cement and lime in Victoria and New South Wales, and runs a slag cement grinding plant in Melbourne. They sell goods to each other too. Yet Barro Group and AdBri also compete against each other, principally in the sale of concrete. Comments made by Raymond Barro to the Australian Financial Review newspaper indicate that this competition looks set to continue even if CRH and Barro Group buy AdBri, given the family ownership structure of the former company. To this end AdBri set up a governance framework for its board in 2015 in part to handle the interaction between the business interests of itself and Barro Group, and this was further revised in 2019. Due to this convoluted relationship, it set up an independent board committee to assess the current proposal from CRH and Barro Group with Barro family nominee directors removed from the consideration process. It then approved the proposal to the next step of negotiations.

The general consensus is that the CRH-Barro Group deal looks likely to succeed. CRH has a limited presence in Australia and Barro Group’s ownership of AdBri doesn’t seem to change much under the limited details released publicly about the proposal. Potential problems could arise from a rival bidder, if the ACCC decided to re-evaluate the situation or if the Foreign Investment Review Board became involved, but we’ll have to wait and see about these. AdBri owns two of the country’s five clinker plants, both in South Australia. Subsidiary Cockburn Cement also used to produce clinker at its Munster plant in Western Australia but this moved over to grinding-only in the mid-2010s. The company also runs three grinding plants. One of these, Cockburn Cement’s Kwinana plant, has been undergoing a costly upgrade project that overshot its original estimate. Purely in terms of active integrated cement production capacity, this places the deal at US$875/t, a high figure but not as much as CRH stumped up to buy Martin Marietta Materials’ South Texas business in November 2023.

This then leads to how CRH and Barro Group might interact running the business in the future. CRH is by far the bigger company, in charge of a multinational building materials concern, and among the world’s largest producers of cement and concrete outside of China. Its decision to make a large acquisition outside of Europe and North America marks a turning point in its growth strategy since the late 2010s. In a statement, CRH’s head Albert Manifold was quick to compare how Australia was “similar in nature to the Southern US and Central and Eastern Europe where we have a significant presence.” Barro Group, meanwhile, has doggedly been taking over AdBri bit by bit over a quarter of a century. What it gains from the current proposal is mostly unknown, but simplifying the ownership structure and delisting from the Australian Stock Exchange could offer a number of advantages to it. Their ambitions appear aligned for the moment but this may not stay the case forever.

That’s it from Global Cement Weekly for 2023. Enjoy the seasonal break if you have one. Global Cement Weekly will return on 3 January 2024.


India: Ambuja Cements has appointed Manoj Kumar Sharma as its Chief Human Resources Officer. He has worked in human resources since the 1980s with a 12-year stint at Aditya Birla Group from the early 1990s. He also holds management experience at a number of Adani Group subsidiaries since the late 2000s including senior postings at Adani Infra, Adani Power, Adani Green Energy and Adani Electricity. Sharma is a graduate of DAV College in Chandigarh and holds post-graduate credentials.


India: Hemadri Cements has appointed K Suryanarayanan as its chief financial officer (CFO). He is a qualified chartered accountant who holds over 25 years professional experience. Suryanarayanan has previously worked as a CFO for companies including Lancor Holdings, Accel, GET Power and VVD Group.

Hemadri Cements manages an integrated cement plant at Jaggayyapet in Andra Pradesh.


Norway: Geminor has appointed Kasper Thomsen as its Operations Director. He has worked for Geminor since 2016, first as a Logistics Manager and then as the Country Manager for Denmark. Prior to this Thomsen worked in logistics roles for Frode Laursen and Nagel Danmark.

Norway-based Geminor is a recycling company focusing on refuse-derived fuel (RDF), solid recovered fuel (SRF) and hazardous waste for energy recovery. It also deals in recycled waste wood, paper and cardboard, plastic and other types of waste for material recycling in Europe. It runs logistic hubs and offices in Scandinavia, Finland, the UK, Germany, France, Poland, Spain and Italy.


Nigeria: BUA Cement has reportedly stated operations on the new 3Mt/yr Line 5 at its Sokoto cement plant. Local media has reported that inauguration will follow in January 2024, as scheduled.


UAE: Fujairah Cement Industries has announced an upcoming temporary suspension of despatches of cement from its Fujairah cement plant, commencing on 1 January 2024. Sales will remain suspended until at least mid-February 2024 to the start of March 2024. During the suspension, the producer will carry out a ‘major’ refurbishment of the plant.


Australia: Adbri has entered into an agreement to obtain a new limestone carrier for its South Australian cement operations, to replace its MV Accolade II vessel currently in operation there. Specifically, the new carrier will supply raw materials for the Birkenhead cement plant. It is 100% battery electric capable. Adbri has hired marine transport company CSL to supply and operate the vessel. The contract will last until 2043, with the option for two five-year extensions.

Adbri chief executive officer Mark Irwin said “The new vessel will support Adbri to increase cement volumes at Birkenhead, while also supporting the production of lower carbon products such as EvoCem cement, which uses limestone as a clinker substitute.” He continued “The new vessel is expected to start operations with a hybrid system, where electric power will replace about 25% of its diesel fuel. This is expected to reduce Scope 1 emissions by about 40% compared to the current emission intensity seen in the Accolade II operation. By 2031, we aim to achieve 100% electric power capability, further reducing Scope 1 emissions to less than 10% of the current emission intensity seen in the Accolade II operation. This milestone is a crucial step forward in our on-going net zero emission journey.”


France: Hoffmann Green Cement Technologies and the Scientific and Technical Centre for Building (CSTB) have extended their current strategic partnership for a further three years. The partners plan to assess current and future technologies, in particular with regard to clay-based cement technologies, such as Hoffmann Green Cement Technologies’ H-EVA and H-P2A cement products.

Hoffmann Green Cement Technologies co-founders Julien Blanchard and David Hoffmann said "We are convinced that our extended partnership and shared planning will keep on providing us with optimised timeframes for certifying our promising future clay-based technologies, such as H-EVA and H-P2A. We look forward to bringing these new technologies to market, as they, like our current technologies, benefit from very strong interest."


UK: Cemex’s corporate venture capital and open innovation unit Cemex Ventures has increased its stake in green hydrogen production technology developer HiiROC. Cemex Ventures described hydrogen as a ‘breakthrough approach’ to CO2 reduction in the cement sector.

Head of Cemex Ventures Gonzalo Galindo said "This news comes at a critical moment, when COP28 has brought the world together to address and refocus the climate agenda and buckle down on the responsibility of governments and private corporations to deliver on their decarbonisation objectives ahead of 2030. With our increased investment in HiiROC, we are especially proud to be number one in the use of hydrogen in the cement sector and are committed to keep scouting new ways to deploy hydrogen at a grand scale at Cemex’s 60 cement and grinding plants.”


Canada: A provincial offences court has fined Heidelberg Materials Canada US$142,000 for ‘failing to take every precaution reasonable in circumstances under which three contractors were injured at its Picton cement plant. The workers were reportedly injured in a flash fire while replacing the plant’s jet air blower, after company engineers mistakenly overrode digital signals on both open valves between the gas supply and the area where the repair was taking place.


Greece: The EU Innovation Fund has awarded a Euro234m grant to Titan Group for its IFESTOS carbon capture and storage (CCS) project. Titan Group said that the project, the largest initiative of its kind in Europe, marks a ‘monumental leap forward’ in its decarbonisation journey. The company hopes that the project will help to promote the deployment of carbon capture technology in Greece and beyond.

IFESTOS director and project leader Aris Tsikouras said “This agreement solidifies our group’s role as leaders in driving transformative change in industrial decarbonisation across Europe. IFESTOS encapsulates our commitment to sustainability and innovation, forging a path toward a cleaner, greener and more resilient future for the industry, in line with EU climate policy.”


Malaysia: Hume Cement Industries has issued medium-term notes worth US$21.4m, which it said were fully redeemed on 18 December 2023. InPR News has reported that the issuance is the first part of a US$107m programme.


Azerbaijan: Holcim Azerbaijan plans to build a 2000t-capacity cement terminal in the Araz Valley Economic Zone in Jabrayil. AzerNews has reported that Holcim Azerbaijan will build the terminal in phases, commencing in 2024. The producer’s offering in the local market includes its ECOPlanet Inshaatchi and ECOPlanet Optimal reduced-CO2 cements. In a later phase, it will install a dry adhesive and ready-mix concrete batching plant at the facility. Planned investments at the site total US$2m.

Commercial director Sergiu Stoicov said "We aim to bring new methods to help the construction industry build sustainably. Through Inshaatchi and Optimal, we are taking a step in the race for CO2 reduction and the use of alternative raw materials. Holcim Azerbaijan is the first company in the Caucasus to offer green cement.”

Azerbaijan produced 3.42Mt of cement throughout the first 11 months of 2023. This represents a 4.1% year-on-year rise from 11-month 2022 levels. Meanwhile, clinker production rose by 10% year-on-year to 3.51Mt.


UK: The Mineral Products Association (MPA) has welcomed government plans for the implementation of a UK carbon border adjustment mechanism for cement by 2027. The association urged the government to develop policy and business models for carbon capture, use and storage, including supporting a domestic carbon neutral and negative products sector.

MPA executive director for energy and climate change Diana Casey said “We cannot take our supply of cement for granted and neither can we put ourselves at risk of unstable international trading markets. That is why today’s commitment to a UK CBAM is so important. Levelling the carbon cost between domestic production and imports will help the UK attract the investment required to decarbonise and ensure our long-term security of supply. The Government’s commitment to bring in the UK CBAM by 2027 is very welcome, and ideally it should be introduced in 2026 to align with the EU scheme. This is the only way to prevent any detrimental impact of the EU CBAM on UK industry.” She added “As well as a CBAM on cement, the MPA would be interested in exploring a CBAM on lime. However, the challenge for the lime sector is ensuring that lime exports can compete in international markets.”


Australia: Ireland-based CRH and Barro Group have partnered to jointly acquire Adbri outright. The companies currently control 47.6% of Adbri combined – a 4.6% stake under CRH and a 43% stake under Barro Group. Under their offer to shareholders, CRH will raise its stake in the company to 57%. The partners have valued the company at US$1.4bn as part of their proposal. Following the conclusion of any such deal, the companies reportedly plan to delist Adbri from the Australian Securities Exchange (ASX).

CRH chief executive officer Albert Manifold said "Adbri is an attractive business with quality assets that complement our core competencies in cement, concrete and aggregates. With its leading market positions in Australia, we are delighted that this opportunity has presented itself to us.” He added “It is the next logical step for CRH to expand our existing presence in Australia, where we have been operating for 15 years. We look forward to working with the Barro family over the coming years to enhance the long-term performance of the business, leveraging our scale, industry knowledge and technical expertise to improve long-term growth and operating performance and drive value to achieve the true potential of the business.”


Germany: The European Union Innovation Fund has awarded Heidelberg Materials Euro191m in funding to support its development of a carbon capture and storage (CCS) value chain at Geseke cement plant in North Rhine-Westphalia. The planned project, called GeZero, involves the construction of an oxyfuel kiln, capture system and train transport infrastructure. Having received the funding, Heidelberg Materials and its partners will commence work in January 2024. They will subsequently scale the capture system to 700,000t/yr and build pipelines to transport CO2. Energy provider Wintershall Dea will receive the CO2 at its upcoming coastal hub for processing and storage below the North Sea.

Heidelberg Materials Germany general manager Christian Knell said “Together with our partners, we walk the talk and pave the way for CCS in Germany. GeZero will complement our global project portfolio with a truly unique approach. We are developing a promising novel solution for inland cement sites, with the intention to inspire industry peers and other emission-intensive sectors to follow.”

Global chief custainability officer Nicola Kimm said “The successful grant agreement demonstrates the relevance of GeZero for the decarbonisation of our sector, and the trust that European authorities place in our approach.”


Yemen: Pakistan-based Reon Energy has won a contract to build a microgrid equipped with a 13.5MW solar power plant and a 5.59MWh battery energy storage system for Arabian Yemen Cement. The energy storage system will employ Reon Energy’s SPARK Intelligent Energy Management product. The supplier said that the project aims to reduce energy costs by 20% and lower CO2 emissions from Arabian Yemen Cement’s operations.

Arabian Yemen Cement chief executive officer (CEO) Waheeb Al-Azab said "Our partnership with Reon Energy signifies a monumental stride towards sustainable energy practices, enabling us to harness solar power, significantly reduce our carbon footprint and optimise fuel efficiency in our operations."

Reon Energy CEO Mujtaba Khan said "This collaboration marks a significant step in our commitment to delivering practical, efficient solutions, tailored to industry-specific energy challenges. We look forward to driving positive change in the energy landscape of the cement industry with Arabian Yemen Cement."


India: Adani Group subsidiary Ambuja Cements plans to invest US$722m in renewable energy projects to help decarbonise its cement production. The producer has a renewable power capacity target of 1000MW, through solar and wind projects, by the end of the 2026 financial year. The proposals include a 600MW solar power project and 150MW wind power project in Gujarat, and a 250MW solar power project in Rajasthan. The company also plans to increase its waste heat recovery (WHR) capacity to 397MW by late 2028 from 103MW at present.

Ajay Kapur, the chief executive officer of Adani Group’s cement business, said "This strategic investment reaffirms our steadfast commitment to sustainable practices. We are not just aiming for a substantial increase in green power capacity but setting the stage for a transformative shift in the cement industry. They align not only with our growth trajectory but also with the national objective of decarbonisation and greener future and this helps us become competitive and sustainable."

Adani Group announced in mid-December 2023 that it was committed to investing US$100bn in the decade to the end of 2033 towards transitioning its operations to net zero CO2 emissions by 2050.


Mexico: Holcim Mexico has concluded a deal to set up a trial of hydrogen injection in kilns at one or more of its seven cement plants in Mexico. The producer says that the technology will optimise combustion processes and facilitate the increased substitution of alternative fuel.


China: Anhui Conch Cement has concluded a deal to acquire equipment and software supplier Conch IT Engineering outright. Reuters has reported the value of the deal as US$18m.


China: China Resources Building Materials Technology (CRBMT) subsidiary Tianyang Cement has concluded a ‘full-process intelligent cement plant’ pilot at its 2.81Mt/yr Baise cement plant in Guangxi Province. Tianyang Cement said that the pilot entailed an upgrade that has more than doubled Baise cement plant’s production volumes and reduced its CO2 emissions per tonne of cement by 24%. Tianyang Cement says that automation has reduced the plant’s unplanned shutdowns by 56% and improved product quality.


Australia: Adbri says that the cost and timing of its on-going expansion of its Kwinana grinding plant in Western Australia remain ‘on track.’ To date, the producer has invested US$161m in the expansion, towards a projected cost of US$385-420m.

In an accompanying trading update, Adbri said that it expects its full-year earnings before interest, taxation, depreciation and amortisation (EBITDA) to be US$208 -212m in 2023, ‘moderately’ above its previous outlook. In 2022, its earnings before interest and taxation (EBIT) amounted to US$106m. The company has forecast total capital expenditure investments for 2023 of US$208-215m. It previously expected to invest US$221-235m during 2023.


Spain: Holcim España has committed to reaching 50% reduced-CO2 cement production at its Sagunto cement plant in Valencia. The cement comes under its ECOPlanet range, which offers emissions reductions of up to 30%. General manager Lucas García said that the company relies on supplementary cementitious materials, including recycled raw materials, and alternative fuels in producing the cement.

The El Mercantil Valenciano newspaper has reported that the Sagunto plant’s environmental manager, Carmen Orts, said that its application of 29 different best available techniques ‘ensures the protection of the environment with a holistic vision.’


US/Iraq: Victims of ISIS brought a new claim for compensation against Lafarge on 14 December 2023 for its alleged complicity in crimes committed by the terrorist group in Iraq. A group of US citizens who belong to the Yazidi minority has sued the company, now part of Switzerland-based Holcim, in a US court. ISIS conducted a genocide against the Yazidi people in Sinjar, Iraq, beginning on 3 August 2014. The genocide involved 2100 – 4400 killings and 4200 – 10,800 abductions of girls and women, and displaced 500,000 people.

On 18 October 2023, Lafarge and Lafarge Syria pleaded guilty to conspiring to provide material support to ISIS and its ally al-Nusra Front by paying them approximately US$5.92m to continue operating during the Syrian Civil War.

Barrister Amal Clooney, representing the claimants in the latest case, said “It is shocking that a leading global corporation worked hand in hand with ISIS while ISIS was executing American civilians and committing genocide against Yazidis. We hope that this case will send a clear message that supporting terrorists cannot be ‘business as usual’ and that there will be justice for the victims.”


China: Switzerland-based Sika has opened its new Suzhou Technology Centre in Jiangsu Province. The centre will help Sika to develop its sustainable and high-performance technologies in order to grow it market potential throughout the Asia/Pacific region. By strategically expanding its research and development activities across all core technologies, Sika aims to further strengthen its global innovation leadership.

Chief innovation and sustainability officer Patricia Heidtman said "With our new technology centre, we are strengthening our innovation capabilities in the Asia/Pacific region and are fostering synergies in sustainable construction and environmentally friendly mobility. We have created the ideal framework for close collaboration between our research teams. It will thus enable us to develop forward-looking technologies for our customers that combine sustainability with performance."


India: Shree Cement inaugurated its new 4.2Mt/yr Nawalgarh cement plant in Rajasthan on 14 December 2023. The plant boasts an 11,500t/day kiln, which is among the largest in India, according to the company. Following the inauguration, Shree Cement’s installed production capacity now stands at 53.4Mt/yr.

Managing director Neeraj Akhoury said “In our pursuit to become an 80Mt/yr company by 2028, we are excited to announce commissioning the kiln in our new integrated facility at Nawalgarh, Rajasthan. This facility is well suited to cater to the high consumption cement markets of National Capital Region, Punjab and Haryana, besides strengthening the company’s customer servicing capability in Rajasthan.”


Belgium: The government of Wallonia and the European Commission’s Just Transition Fund (JTF) have awarded funding to CBR Cement, CCB and Holcim Belgique to support the reduction of CO2 emissions from Wallonia’s cement plants by 50%. The efforts will focus on renewable energy projects, including the construction of new waste heat recovery (WHR) systems. Alongside two steel plants, the companies will share Euro282m-worth of funding for projects across their four cement plants. The L’Echo newspaper has reported that Wallonia will contribute Euro169m, while the JTF will contribute the remaining Euro177m. The projected cost of planned decarbonisation projects in the Wallonian cement and steel industries is Euro346m. The proposed projects will increase the number of people employed across the sectors by 6.4% to 2773.


UAE/UK: The World Cement Association has endorsed new commitments agreed upon by Industrial Deep Decarbonisation Initiative (IDDI) member countries Canada, Germany, the UK and the US at the COP28 climate conference. The commitments include the development of time-bound low CO2 cement procurement plans. The WCA says that IDDI members’ collective leverage of national purchasing power will help to accelerate the decarbonisation of construction globally.

CEO Ian Riley said “The WCA has always emphasised the need for immediate and collaborative action between government and industry to make carbon-negative concrete a reality at scale. Creating demand for low-emission materials is essential for decarbonisation. Now is the moment to work together to make necessary progress this decade.”


India: UltraTech Cement has signed a memorandum of understanding (MoU) with the government of Bihar for the investment of US$120m in the state.

Press Trust of India News has reported that the Bihar government has asked the government of India to grant the state special status in order to advance its industrial development.


Sri Lanka: Switzerland-based SpectraFlow Analytics has received an order for a SpectraFlow Airslide analyser and raw mix proportioning software from Siam City Cement (Lanka). The equipment will analyse the composition of material exiting the raw materials mill at Siam City Cement (Lanka)’s Puttalam cement plant. The supplier says that this will help to increase kiln feed quality, lowering the chances of refractory problems and other causes of kiln stoppages.

SpectraFlow Analytics said “The ever increasing demand in cost savings and at the same time improving product quality led Siam City Cement (Lanka) to invest in the most advanced raw mill optimisation package available on the market.”