Global Cement Newsletter

Issue: GCW661 / 29 May 2024

Headlines


Cemex announced last week that it will stop producing clinker at its Lloseta plant in Mallorca. Grinding activity at the site will continue, along with the shipment of bagged and bulk cement products. The company has framed the closure as part of its decarbonisation plans. The dismantling of the two preheater towers at the plant is scheduled to take place by the end of 2030. Cemex said that it will take this long to allow the cement plant to continue operating, as well as a neighbouring hydrogen unit and other nearby industrial units. The status of the Lloseta plant has been in question before. It was closed in early 2019 due to reduced cement demand and mounting European CO2 emissions regulations. However, it reopened in 2021.

Readers may recall that Cemex España participated in the Power to Green Hydrogen Mallorca project. Land by the Lloseta cement plant was used to hold solar panels and a solar-powered hydrogen unit. Other partners in the project included energy suppliers Enagás and Redexis and renewable power and infrastructure company Acciona, among others. When the unit was commissioned in early 2022, it said it was the first solar power-to-green hydrogen plant in Spain. The link between Cemex and hydrogen is noteworthy given the cement company’s adoption of hydrogen injection as part of its alternative fuels strategy. Interestingly, Acciona planned to use a blockchain method to certify that hydrogen produced at the site was made using renewable energy sources. Heidelberg Materials also plans to use the same process to verify its evoZero brand of net-zero cement products in 2025. Another recent sustainability sector news story in Spain is the commissioning by Çimsa of a 7.2MW solar plant supporting its Buñol white cement plant in Valencia. The new installation is expected to supply about 18% of the plant’s energy needs.

On the corporate side of things, FCC revealed in mid-May 2024 that it was preparing to spin-off its cement and real estate subsidiaries into a new company called Inmocemento. The cement part of this is Spain-based Cementos Portland Valderrivas. The move is intended to bolster the values of the different parts of the business. The proposal will be put to FCC’s shareholders in late June 2024, with any resulting action taking place by the end of the year. The decision to separate FCC’s cement assets is reminiscent of the financial engineering Holcim has proposed with its US business. However, in this case the driver does not appear to be the disparity between the European and US stock markets.

Graph 1: Domestic consumption and exports of cement in Spain, 2013 - 2023. Source: Oficemen.

Graph 1: Domestic consumption and exports of cement in Spain, 2013 - 2023. Source: Oficemen.

Market data was also out this week from Oficemen, the Spanish cement association. Domestic cement consumption grew year-on-year in April 2024 but the year so far is looking weaker with consumption from January to April 2024 down by 4.5% year-on-year to 4.65Mt. This is below Oficemen’s forecast for 2024 where it expected a stagnant situation. However, there are eight more months to go. In 2023 cement consumption fell by 3% to 14.5Mt and exports declined by 7.5% to 5.2Mt. The association blamed continued underinvestment in both the public and private sectors due to economic instability since the Covid-19 pandemic. Graph 1 above shows the wider situation in the Spanish cement market over the last decade. The share of exports has declined and local consumption rebounded after 2020 but has declined since then.

These news stories provide a snapshot of what’s been happening in Spain recently in the cement sector. Oficemen’s prediction for 2024 is gloomy but local consumption has risen over the past 10 years. Exports have fallen but the cement association has started to spin the country’s decarbonsiation drive as a potential positive for the industry’s competitiveness generally. It’s hard to discern right now but there might be an advantage for an export-focused country that conforms to European standards in the future if it can hold onto its capacity. Admittedly, that’s a big if. This thinking along sustainability lines could be seen earlier in May 2024 when Cementos Molins Group rebranded itself as Molins. It described the rebranding as a bid to represent the wider range of construction products it manufactures and sells beyond cement. Oficemen has also pointed out that the local market has room for development given the relatively low cement consumption per capita in Spain compared to its peers. So, whatever happens next, there is likely to be room for improvement in the cement market.


Nigeria: BUA Cement has appointed Chikezie Ajaero as its acting chief financial officer. He succeeds Jacques Piekarski in the post, who resigned at the end of April 2024.

Ajaero is a fellow of the Institute of Chartered Accountants of Nigeria and has over 25 years of experience in financial reporting and control. He also holds a masters of business administration from the University of Lagos. He previously worked as the finance director for the company’s Obu cement plant since 2020.


UAE: Aditya Birla subsidiary UltraTech Cement Middle East Investments has offered to acquire a new 32% stake in RAK White Cement. The Business Standard newspaper has reported that UltraTech Cement Middle East Investments previously announced its acquisition of a 29% stake in RAK White Cement on 15 April 2024.

 


Japan: Sumitomo Osaka Cement recorded sales of US$1.42bn in the 2024 financial year, up by 9% year-on-year from 2023 financial year levels. The company’s net profit was US$104m, up by 32%. Its cement sales were US$1.02bn, up by 14% year-on-year.

Japanese cement demand for the financial year totalled 34.6Mt, down by 7% year-on-year. Under its 2025 Medium-Term Management Plan, Sumitomo Osaka Cement has continued work to increase its profitability and to expand its overseas business in Australia, as well as developing new ventures in the decarbonisation field.


India: Anjani Portland Cement’s consolidated sales were US$74.9m in the 2024 financial year, which ended on 31 March 2024. This corresponds to a year-on-year decline of 6% from US$80m in the 2023 financial year. Group operating expenditure rose by 4% to US$81m from US$77.4m. As such, the company recorded a loss of US$4.72m.


Belarus: Belarus Cement Group (BCG) will export 67,000t of cement to Russia by rail in May 2024, using its own train, which will complete 18 runs. So far, the BCG train has completed 9 runs to the Central Federal District of Russia, delivering 37,000t of cement.

The Ministry of Architecture and Construction of Belarus said "This month, the BCG has launched a fixed-route train of its own hopper wagons to deliver cement to Russia. The first train was dispatched from the Belarusian cement plant (Kostyukovichi, Mogilev Oblast) to Moscow Oblast.”


Vietnam: Vietnam has produced 75.7Mt of cement in the first five months of 2024, a rise of 1.9% year-on-year, as reported by the government-run General Statistics Office (GSO). In May 2024, cement output is projected to have reached 17.4Mt, up 7.3% year-on-year.


Thailand: Siam Cement Group (SCG) has begun construction of a commercial heat battery supplied by Rondo Energy at its cement plant in Saraburi Province. It will be the first heat battery in Southeast Asia and the first heat battery deployed at a cement plant, according to the company. The project is a collaboration between Rondo Energy and SCG Cleanergy, a wholly owned subsidiary of SCG. Rondo Heat Batteries capture intermittent electricity and store energy as high temperature heat in bricks, to deliver continuous industrial heat and power on demand. This installation will convert local solar power into continuous zero-carbon heat and power for cement production.

President of Rondo Energy, Eric Trusiewicz, said "Electrification of cement production requires a large-scale and low-cost energy storage solution, as renewables are not available 24/7 but cement production needs to be."


Indonesia: PT Kobexindo Cement has entered an agreement to construct a new cement plant in South Aceh, despite a national moratorium on such developments. The project, under China-based Hongshi Holding Group subsidiary Zhejiang Hongshi Cement, plans a US$621m investment for a facility with a 6Mt/yr capacity, according to the Jakarta Post.

The Indonesian central government's moratorium, aimed at curbing oversupply in the cement market, prohibits new cement plants except in specified eastern regions. This edict arose as national cement production significantly exceeded demand, according to the Indonesia Cement Association (ASI).

ASI president Lilik Unggul Raharjo said that the move by South Aceh regency not only violated the ban but also threatened the viability of three state-owned cement companies in Sumatra. Raharjo said "These companies are guaranteed to go out of business. The Industry Ministry will conduct a technical verification of foreign direct investment in the cement industry before the permit is issued.”


Jamaica: Caribbean Cement's US$40m expansion project is set to complete by the first quarter of 2025, boosting cement production by 30%. Managing director Jorge Martinez confirmed the progress during a factory tour hosted by the Jamaica Manufacturers and Exporters Association (JMEA), according to RJR News.


Spain: Cement consumption has increased by 11.5% year-on-year in April 2024, reaching 1.3Mt, which is 136,000t more than April 2023, according to the latest statistics published by the Cement Manufacturers Association (Oficemen).

For the first four months of 2024, cement consumption amounted to 4.65Mt, marking a year-on-year decline of 4.5% compared to the same period in 2023. This represents a loss of 218,000t. Over the last 12 months (May 2023 - April 2024), cement consumption also fell by 4.5%, with total consumption standing at 14.3Mt, 672,700t less than the previous period.

Exports fell nearly 24% in April, amounting to 387,500t. For the year to date, from January to April 2024, exports have reached 1.45Mt, a decrease of 25.3% compared to the same period in 2023. Over the last 12 months, exports have dropped below 5Mt, nearly 1Mt less than the previous year.

Oficemen's general manager, Aniceto Zaragoza, said "This is the first positive month after ten months of decline. However, this percentage growth was influenced by the calendar effect, as this April had more working days due to Easter being in March, not April as last year. In fact, the average daily consumption figures, which are more sensitive to the number of working days, show a decline of 8.8%."


Azerbaijan: Norm Sement Company will utilise sludge from drilling wells for powering its cement plant, following an agreement with the State Oil Company of Azerbaijan (SOCAR), according to Trend. The plant has a capacity exceeding 2.1Mt/yr of cement and 5300t/day of clinker.

A source said "In collaboration with SOCAR, we tried sludge to power Norm Sement last year. Negotiations on a long-term deal are underway. Cooperation to use industrial waste supports the country's green economy strategy.”


Tanzania: Fortune Cement Co has initiated white cement production at its new plant in Mkuranga District, Coast Region, aiming to meet both domestic and international demand. The plant, which produces 200t/day of white cement, will bolster employment and increase revenue through exports under the African Continental Free Trade Area (AfCFTA).

Deputy Minister of Industry and Trade, Exaud Kigahe, said “The Ministry will collaborate to ensure that the products manufactured in this plant cross national borders and reach even the African free market.” He also noted that the new production capacity will reduce imports and create job opportunities for Tanzanian youth while enhancing foreign exchange earnings. Currently, over 50% of the raw materials for the plant are sourced locally, excluding white clinker, which is imported.


Egypt: Cemex has entered an agreement with the authorities in Egypt's Gharbia province to operate the first facility of its circularity solutions business, Regenera. The company will treat over 800t/day of municipal solid waste at the facility to produce alternative fuels and compost, aiming for minimal residual waste to landfill.

"Through Regenera, Cemex seeks to conserve natural resources, reduce greenhouse gas emissions and benefit communities by promoting sustainable development and reducing the environmental impact of industrial activities," the company said.


India: India's cement sector has launched a pilot programme utilising electric trucks, according to the Times of India. The industry has deployed about 150 electric vehicles, exploring their potential for reducing long-term operating costs, despite challenges like high initial costs and inadequate charging infrastructure, according to the Cement Manufacturers’ Association president and Shree Cement managing director Neeraj Akhoury.

A report called ‘Greening Logistics: Electrification in cement & raw material transport’ was released, stating that the industry is heavily reliant on road transport and internal combustion engine trucks for moving cement, clinker and other raw materials across an average distance of 300km. The report also says that the transition to E-trucks presents an opportunity to slash logistic costs by 25-40%. Vehicles that operate over 8000km per month can achieve profitability considering current energy and infrastructure costs. Additionally, E-trucks powered by renewable energy could cut CO2 emissions by up to 100% when compared to internal combustion engine trucks, which emit approximately 6kg of CO₂ per tonne of cement transported over a 100km range.

Madhavkrishna Singhania, chairman of Green Cementech 2024 and deputy managing director and CEO of JK Cement said "Despite challenges such as higher cost of ownership, longer payback periods, and limited charging infrastructure, the cement sector has shown leadership by deploying EVs for material handling and dispatch operations, even on lead distance routes exceeding 100km."


Taiwan: Taiwan Cement has changed its English name to TCC Group Holdings, marking a shift in its business strategy and geographical expansion. The renaming, approved at the annual general meeting in Taipei, reflects the company’s evolution beyond raw materials supply into sectors like low-carbon building materials, resource recycling, green energy and electric vehicle batteries.

Nelson An-ping Chang, chairman and CEO, said "TCC is already not just an abbreviation of Taiwan Cement Corp. TCC is also a 'Total Climate Commitment' and a 'Total Care Commitment,' showing concern for mankind."


Croatia: Luka Ploce has acquired Zagreb-based New Concrete Technologies for €3m. The acquisition was formally reported to the Croatian Financial Services Supervision Agency (HANFA). New Concrete Technologies specialises in cement mixing, testing and grading.

The company said “This strategic acquisition aligns with Luka Ploce's goals to consolidate its cement infrastructure and expand into new markets, enhancing its capabilities in cement and technical waterway maintenance sectors.”


France: Holcim has committed €200m over the past three years to decarbonise its French manufacturing sites. This initiative is part of a roadmap signed with the French government in November 2023, aiming to reduce CO₂ emissions by over 50% by 2030 and 95% by 2050 compared to 2015 levels.

At the 7th Choose France summit on 13 May 2024, Holcim announced an additional investment of €64m for developing new technological and industrial platforms across its seven French plants located in Saint-Pierre-la-Cour, Martres-Tolosane, Port-la-Nouvelle, Val d'Azergues, Le Teil, Altkirch and La Malle. These platforms, set to be operational between 2025 and 2026, will focus on CO₂ capture technology (€9m at Martres Tolosane), integration of construction waste in cement processes (€24m across all plants), and the use of biomass waste fuels (€13m at Saint-Pierre-la-Cour, €11m at Martres-Tolosane, and €1m at Port-la-Nouvelle). An additional €6m will be allocated to recycling and transformation platforms for construction waste in five urban areas: Laval, Le Havre, Martres-Tolosane, Orange and Lyon.

These investments are expected to reduce Holcim's CO₂ emissions in France by over 120,000t/yr and create more than 40 jobs.


India: Ambuja Cements has launched a new bulk cement vessel unloader at Karanja Port. This installation will facilitate swift movement of cement from the Sanghipuram plant to Mumbai.

The new unloader will increase the capacity utilisation of the Sanghipuram plant. This move is part of Ambuja Cements' strategy to optimise operational efficiency and reduce logistical challenges.


Spain: Cemex has announced the definitive closure of its clinker production kilns at the Lloseta plant, aligning its operations with the global 'Future in Action' programme that targets carbon neutrality by 2050.

The company has confirmed its plans to the government and the Lloseta City Council to dismantle the two cyclone towers at the Lloseta plant by 31 December 2030. While clinker production will cease, the site will continue to engage in grinding, storage, marketing and dispatch of bulk and bagged cement; maintain its regional offices, aggregate treatment plant, ground transport base and operate the Can Negret quarry in Alaró.

The plant’s closure has led to the dismissal of six of the seven employees who worked at the kilns. Cemex has offered these workers positions at other company production centres.


Spain: Çimsa has invested €4.2m in launching a solar photovoltaic power plant to power its white cement plant in Buñol, Valencia. The solar plant has a capacity of 7.2MW and will supply about 18% of the energy needs for the cement plant.

The facility features 11,000 solar panels spread over 100,000m2. This new solar power plant is expected to produce approximately 12GWh/yr of electricity, reducing CO₂ emissions by about 3000t/yr.


Kyrgyzstan: The Eurasian Development Bank is financing the construction of the Kulanak hydropower Plant with a capacity of 100MW and a new clinker line at the Kant cement plant.

"The substantial growth in the bank's investment portfolio in Kyrgyzstan, which reached 61.6% of the investments planned in the country strategy for 2022-2026, reflects the bank's commitment to increasing its project activities in the region," said Nikolai Podguzov, Chairman of the EDB Board, during a meeting with Kyrgyzstan's Finance Minister, Almaz Baketaev.