Global Cement Newsletter

Issue: GCW677 / 18 September 2024

Headlines


China’s Ministry of Ecology and Environment announced plans last week to add the cement sector to the country’s emissions trading scheme (ETS) by the end of 2024. The ministry has started the consultation process to also add steel and aluminium production to the system. 2024 will be used as a control year for the new industries entering the scheme, an implementation phase will run in 2025 and 2026 and then the quota allocated to companies will start to be reduced from 2027 onwards. Plants that emit 26,000t/yr of CO2 or higher will be included in the ETS.

Clearly this is a big deal for the cement industry worldwide, as China produces around half of the world’s cement. As Ian Riley the CEO of the World Cement Association commented, "The inclusion of cement in the Chinese ETS is a critical and long-awaited step. As we have seen in Europe, a well-implemented carbon ETS can be beneficial by not only curbing emissions but also catalysing industry restructuring that favours the most efficient and lowest-emitting producers. This move signals China’s intent to prioritise sustainability in high-emission sectors…” In 2023, for example, China produced 2.02Bnt of cement compared to a global output of 4.10Bnt. This compares to the 176Mt of cement produced in the European Union (EU) in 2022. The EU, of course, is the home of the world’s second largest ETS.

China’s National ETS originally started in 2021 focusing on the power generation sector. It followed several pilot markets in eight regions, which continue to operate in parallel with the national system. At present the National ETS covers more than 2000 companies with emissions exceeding that 26,000t/yr of CO2 figure mentioned above. These are mostly generation businesses, but it does also cover captive power plants. Overall, the scheme is estimated to cover around 5Bnt/yr of CO2 and accounts for over 40% of the countryʼs CO2 emissions. The current targets are an 18% reduction in carbon emissions per unit of GDP compared to 2020 levels by 2025, peak CO2 emissions by 2030 and net zero emissions by 2060. Following the addition of the cement, steel and aluminium sectors, however, the ETS is estimated to grow to 8Bnt/yr of CO2 and it should account for 60% of the country’s CO2 output.

In April 2024 the average spot price of emissions traded on the Shanghai Environment and Energy Exchange reached €12.7/t of CO2. This was a notable milestone because in the local currency it exceeded the ‘psychological’ 100 Chinese Yuan threshold. Meanwhile, the EU ETS CO2 price started to increase in 2021 finally making it just past Euro100/t of CO2 in early 2023. Since then, it has declined somewhat but remains at €50-75, well above the levels of the 2010s.

In practical terms the real significance of China’s National ETS for the cement sector should begin to be felt once the government starts to tighten up the allocated quotas from 2027 onwards. It is at this point that it will become apparent how the system is being used to drive the pace of decarbonisation. The other part of this to watch is if or when domestic talk turns to setting up a version of the EU’s Carbon Border Adjustment Mechanism (CBAM) to stop imports. It is at this point that one might be able to tell if the ETS has ‘bite.’

The government has not been shy in regulating industry and one of its starkest tools so far in tackling overcapacity has been mandating cement plants to simply stop production for some months of the year through so-called peak shifting. The National ETS gives it another tool to drive policy changes. Yet it is more complicated and with wider implications to other industries than simply telling plants to take a break. How it fits in globally, where there is a significant difference between the ETS price in China and the EU, remains to be seen. Yet, any additional CO2-based burden upon the cement sector in the world’s largest cement producing country is a major step towards decarbonisation.


New Zealand: Fletcher Building has appointed Thornton Williams as CEO of its Concrete division. Williams has served as acting CEO of the division since 29 March 2024. The group noted Williams’ ‘significant’ leadership role in driving culture, customer satisfaction and sustainability. He has also been its chief financial officer (CFO) from 2021, before which he was group general manager, treasury and risk. He previously worked in dealer roles at Australia-based banking group ANZ and the Bank of New Zealand. Williams holds a Bachelor of Commerce degree from the University of Auckland, New Zealand.

Incoming group CEO and managing director Andrew Reding said "Thornton brings to the role a deep understanding of the commercial drivers of the Concrete business and the competitive landscape. He is therefore well-positioned to lead this high-performing division, not only as Fletcher Building navigates the current challenging trading conditions but also as economic conditions start to improve and opportunities for profitable and sustainable growth emerge.” Reding added “I look forward to working closely with Thornton and the Fletcher Building executive team when I formally commence my role on 30 September 2024. I would also like to take the opportunity to thank acting CEO Nick Traber for his support and commitment in enabling an orderly and smooth handover of the CEO role.”


Thailand: Siam Cement Group (SCG) will allocate US$6bn between 2025 and 2030 to improve the sustainability of its businesses. The investment focuses on SCG Chemicals and SCG Cleanergy, with the latter increasing its renewable power capacity to 3500MW by 2030 and constructing a new heat battery unit for energy storage at the SCG cement plant in Saraburi. The company is also looking to expand into Vietnam, Indonesia and the Philippines.

President and chief executive Thammasak Sethaudom said “We focus on these businesses as they promise sustainable growth, in line with our inclusive green growth mission.”


India: The city of Tiruchirappalli (Trichy) in Tamil Nadu has entered an agreement with a cement manufacturing unit in Ariyalur to use the city’s non-recyclable plastic materials as refuse-derived fuel (RDF) to power the plant’s kilns. This initiative aims to divert substantial amounts of plastic from the Ariyamangalam dump, starting with 300t/month and increasing over time, with hopes to collaborate with more cement plants, according to the Times of India. The city generates approximately 480t/day of non-recyclable materials, with plans to eventually prevent landfill use completely.

A Trichy official said “A cement manufacturer in Ariyalur has agreed to accept 6 - 8t/day of inert plastic ‘waste’, which will be transported to the plant in a corporation truck. It will be utilised to power the kilns as a substitute for fossil fuel.”


Argentina: Holcim Argentina has introduced the first 100% electric mining truck in the quarry mining industry in Mendoza Province, according to the company. The ‘Pure Electric Mining’ truck, belonging to the XGMT brand, is reportedly set to reduce CO₂ emissions by more than 225t/yr. It also claims to offer further benefits, including reduced operating costs and improved raw material homogeneity. The truck can transport up to 72t and has an energy recovery braking system, allowing the battery to be charged during braking to reduce energy consumption and improve operating efficiency.

Head of decarbonisation at Holcim Argentina, engineer Marilina Moro, said “Sustainability is at the core of our strategy, and as part of this path, we aim to reduce our impact on the planet. That means transforming each of our processes throughout the company's value chain.”


Mexico: Cemex has launched a new water-repellent cement under its Vertua brand, which is designed to extend the lifespan of construction projects by addressing humidity issues. The product reportedly does not require dosing and mixes like traditional grey cement. It was introduced on 12 September 2024 at the Construrama Convention in Mexico.

President of Cemex Mexico, Ricardo Naya, said “At Cemex, we have developed a new specialty cement designed to solve one of the main problems that affects almost every construction site: dampness. Our damp-proof cement is a true ‘all-in-one’. In addition to its traditional use, it incorporates water-repellent properties that not only protect structures, but also provide a smoother, more uniform finish.”


Vietnam: Deputy director of Tan Quang Cement, Tran Van Hung, has proposed reducing cement plant capacity to address the significant supply-demand imbalance. With a current supply of 120Mt/yr and a demand of only 56Mt/yr, the oversupply has led to price pressures, according to the Vietnam News Brief Service. This strategy aims to stabilise prices amid rising input costs and declining sales, further challenged by China's competitive stance and increased export taxes.

Van Hung has suggested regulating plant operations through energy limits and penalties to control supply and stabilise prices.


Brazil: China-based Sinoma Overseas has signed an engineering and supply contract for the Z02 cement grinding plant and a technical cooperation framework agreement with Votorantim Cimentos. The agreements were signed by Sinoma chair Zhu Linhe and Votorantim’s global projects director Alvaro Lorenz. This collaboration marks the third cement grinding plant project between the two companies and is part of Votorantim's ‘2028 Development Strategy.’ The contract encompasses the design, equipment supply, and technical services for a 150t/hr cement grinding plant.

Zhu Linhe said "Votorantim is the most valuable client for Sinoma Overseas, this contract and agreement strengthens the strategic partnership between the two companies. It is the strong commitment of Sinoma Overseas to support Votorantim in achieving its '2028 Development Strategy' with Sinoma’s extensive industry expertise, advanced technology and mature localised operations.”


Philippines: Davao International Container Terminal (DICT) has entered into a joint venture with Philcement to construct a dedicated berth for cement and cementitious material shipments in Davao, reports Port Calls magazine. It will oversee the construction of a 200-metre bulk terminal at berth five. Construction will commence in November 2024 and operation is expected by mid-2026. The terminal is valued at US$12.5m and will handle 2Mt/yr of cement for distribution across Mindanao, with shipping to other parts of the country being considered. Additional equipment and construction costs for a cement terminal are estimated at around US$41m.


Brazil: InterCement has presented a restructuring plan to local courts. The plan is aimed at reprofiling the capital structure of the company, and has gained approval from creditors representing over one third of its debt. The plan depends on a possible merger and acquisition transaction that is still under negotiation, according to a statement by the company. This plan comes a few months after the company announced it had entered talks to sell to Companhia Siderurgica Nacional.


US: Buzzi Unicem has blamed a late tax payment in Pennsylvania on an accounting error. The cement company made the US$18m payment five months late, in May 2024, according to the Express Times newspaper.  The issue was highlighted by a lien filed in December 2023 in Northampton county civil court. Stockertown cement plant manager Rad Slavov clarified that the payment was timely but misallocated. He said "The company is financially strong and able to meet its obligations.”


Morocco: Heidelberg Materials has signed a strategic agreement to acquire Votorantim Cimentos' assets in Morocco, including a 63% share in cement and ready-mix concrete producer Asment de Témara and the entire stake in aggregates supplier Grabemaro through its subsidiary Ciments du Maroc. This acquisition positions Ciments du Maroc to expand its operations in Northern Morocco, adding a cement plant with a production capacity of 1.4Mt/yr, two aggregates sites and eight ready-mix concrete plants. The acquisition includes access to an alternative fuels platform enhancing the fuel rate at the newly acquired cement plant to 70% by 2027, reportedly contributing to reduced environmental impact and optimised production-related energy costs. The completion of the transaction awaits regulatory approval from Moroccan competition authorities, and financial details remain undisclosed.

Chair of the managing board of Heidelberg Materials Dominik von Achten said "Our latest investment marks an important step as part of our ongoing portfolio optimisation to strengthen our core markets. Expanding our presence in the attractive Moroccan market while increasing our use of alternative fuels will generate substantial financial synergies and thus help us accelerate our ambitious decarbonisation efforts throughout our sites in the country and grow our local offering of sustainable solutions."


France: Hoffmann Green Cement Technologies has announced its financial results for the first half of 2024, showing a marked improvement with revenue reaching €3.3m, a 95.7% year-on-year increase from 2023. Despite a net loss of €5.2m, the company's earnings before interest, taxation, depreciation and amortisation (EBITDA) improved significantly, increasing by €0.6m year-on-year. The company’s cement sales were up 6.7% year-on-year to 7833t. The outlook for the remaining period of 2024 is a breakeven EBITDA and sales of €130m.

Co-founders Julien Blanchard and David Hoffmann said "The first half of 2024 was marked by Hoffmann Green's ongoing business development, highlighted by the signing of significant new partnerships with industry leaders. In response to the ongoing slowdown in France's new housing construction sector, the company has diversified its focus toward high-value markets, including renewable energy, waste treatment and B2C retail. The doubling of our revenue, coupled with tight cost control, has led to a significant improvement in EBITDA, which is on track to reach breakeven in 2024. In light of these strong commercial and financial achievements, we reaffirm all of our short- and medium-term financial guidance."


Egypt: A new waste heat recovery system has been inaugurated at Heidelberg Materials Egypt's Helwan Cement plant. The US$30m system is expected to produce 18MW of energy, equating to a saving of 40,000t/yr of CO₂ emissions.


Bangladesh: LafargeHolcim Bangladesh Limited (LHBL) has entered into a memorandum of understanding with conglomerate PRAN-RFL Group. The agreement focuses on the sustainable disposal of non-biodegradable and non-recyclable materials from PRAN-RFL's food products at LafargeHolcim's Chhatak cement plant in Sunamganj.

Corporate finance director Uzma Chowdhury noted its operation of three recycling plants capable of processing 40,000t/yr of discarded materials. He said "Some materials cannot be recycled. These often mix with soil and water, causing significant environmental harm. This is why we are partnering with LafargeHolcim to ensure that non-recyclable materials are managed in an effective and environmentally friendly manner. Now, non-biodegradable and non-recyclable food products produced by Pran-RFL Group will be managed in a sustainable manner at the LafargeHolcim plant."

CEO of LafargeHolcim Bangladesh Mohammad Iqbal Chowdhury said "LafargeHolcim has been working for a zero waste future though its Geocycle wing. Our Chhatak plant is the only integrated cement plant in Bangladesh that produces clinker. This enables us to manage different kinds of ‘waste’ sustainably."


Montenegro: The government of Montenegro and the Ministry of Mining, Oil and Gas plan to construct a new cement plant in Pljevlja at the Jagnjilo site, known for its significant marl deposits. This initiative aims to replace an old landfill, contributing to environmental preservation and harnessing local raw materials for cement production, continuing a legacy that began with a plant operating from 1975 to 1988, according to a statement by the Ministry.


Sweden: Heidelberg Materials' Slite CCS project in Gotland has received new funding. The Just Transition Fund has provided approximately €6.1m to support project preparation from 2024 to 2026, aiming for operational readiness by 2030. The project targets the creation of a fully decarbonised plant with the capacity to capture 1.8Mt/yr of CO₂, potentially reducing Sweden's total emissions by 4%.


US: Ash Grove Cement has acquired Geofortis, which operates a raw natural pozzolan milling and classifying line in Toole, Utah, along with a nearby deposit.

President of Ash Grove Cement Serge Smith posted on LinkedIn "Integrating the Geofortis plant and team into the Ash Grove family aligns perfectly with our long-term growth strategy and commitment to sustainability. These high-quality natural pozzolan products complement our existing portfolio and will enable us to offer more environmentally friendly solutions to our customers. This acquisition reinforces our dedication to developing sustainable solutions that build, connect and improve our world."


India: Rambhav Gattu, a chief manufacturing officer at Ambuja Cement in Chhattisgarh, has been arrested for allegedly attempting to bribe a government official in Odisha, Reuters reports. He is accused of having offered a box of confectionery containing US$2382 to the collector of Odisha's Barghar region, whose duties involve collecting revenues. A case has been registered against Gattu for ‘attempting to induce a public servant’, without specifying what the money offered was for. The arrest aligns with Prime Minister Narendra Modi's anti-corruption campaign, which has intensified actions against corrupt practices.


Saudi Arabia: The crowded cement sector in Saudi Arabia is experiencing tensions due to its varying market shares, according to Majed Al Osailan, vice chair of the National Cement Committee. He noted that despite initial slow demand, renewed spending on construction has led to a shift, with most companies now able to meet market needs. The cement sector saw its first merger between Qassim Cement and Hail Cement, according to Argaam news, with another planned between City Cement and Umm Al-Qura Cement. NCC chair Badr Johar said that demand for cement is expected to strengthen substantially from late September 2024 to February 2025.


Jamaica: Caribbean Cement Company has confirmed a shortage of cement due to increased demand following the impact of Hurricane Beryl. Despite concerns about its effect on the construction sector, former president of the Incorporated Masterbuilders Association of Jamaica Lenworth Kelly, says the lack of supply is typical for the local market and not a cause for concern, expecting a return to normality within a week, according to Radio Jamaica News. Caribbean Cement Company has stated that it has a supply of cement in storage for the period during its scheduled maintenance.  

Kelly said "It's just a matter of when supply gets back to you. And I know the supply is back up, but it has to get to every little town, every little location. I know the bulk suppliers would be receiving now, but I'm not expecting any significant contribution to a decline, as it were. We had a significant spike, and so we would expect some trending down."


Uzbekistan: Cement companies in Uzbekistan produced 9.08Mt of cement from January to July 2024, marking a 34.6% rise year-on-year. In July 2024, production reached 1.33Mt.


Latvia: Stiga RM is investing more than €32m in a new wood-wool cement board plant in Tukums, expected to complete construction by late 2024 and be operational by the end of 2025. Covering 15,000m2, the plant will create almost 100 new jobs and focus on high-quality wood products, primarily for export markets in Europe, Scandinavia and North America. The plant has a capacity of 4.5Mm2/yr of acoustic wood-wool cement boards. The company has an agreement with SCM Group for the supply and installation of the production equipment at the plant.

Manager Sandis Fogelmanis said "We are pleased that the construction of the new plant is progressing according to plan and, at some stages, is even ahead of the original schedule."


Belgium: Heidelberg Materials Lixhe (formerly CBR) has applied to expand the Romont quarry towards Kanne, ensuring the Lixhe plant's operations for the next 20 years with an additional 94.75 hectares. This expansion marks the third and final phase, intending to continue marl extraction on Walloon territory. A public inquiry is scheduled from 16 September - 30 October 2024.

Director Benoit Gastout said "Based on a recent environmental impact report, we are now requesting the partial revision of the regional plan and an environmental permit for the desired extension. We are very aware of the impact of the quarry on the region. That is why we have been taking various measures for years to ensure that Romont is embedded in the landscape as well as possible and that the fauna and flora are respected because of the rich biodiversity. The priority in all of this remains that we want to live in harmony with the local population.”


Greece: Titan Group has launched a sustainability-linked financing framework, aligning its financial strategy with its greenhouse gas emission reduction targets validated by the Science Based Targets initiative. This framework supports the company's sustainable growth ambitions under its Green Growth Strategy 2026. Future notes will fund general corporate purposes, including sustainable projects and decarbonisation efforts towards Titan’s transition to net-zero emissions.

Chief sustainability and innovation officer Leonidas Canellopoulos said “Transforming the building materials industry towards a more sustainable, net-zero future requires significant investments, with sustainable finance playing a crucial role in this transformation. The framework will enable Titan to attract a broader range of investors, including those focused on sustainable investments and ESG portfolios. Our financial and sustainability strategies are now aligned under a solid framework, further strengthening our stakeholders’ confidence and trust.”


Mexico: Veolia Mexico announced in its sustainability report that it has managed the recycling and reuse of nearly 20,000t of waste for the cement industry, as well as reducing water consumption by 15%. The company has reportedly treated 1.1Mt of solid waste and generated 22,134MWh of electricity from biogas.

Leslie Lamadrid, director of sustainability, said "This demonstrates the effectiveness of the strategies implemented and Veolia's dedication to achieving its sustainability goals."


Spain: The regional government's Ministry of Development and Environment has renewed the Emas System for environmental management at the Toral de los Vados cement plant. Initially joining the Emas system in 2018 along with 30 other companies in the region, now only 17 maintain the certification. To maintain this voluntary certification, the plant must establish yearly environmental objectives, demonstrate its commitment to achieving them and assume a commitment to continuous improvement, verified through independent audits.

Director of the cement plant Jaime Santoalla said "This certification is an endorsement of the efforts we make in terms of sustainability, as well as our commitment to the environment. We are very proud to have celebrated 100 years in the region with the aim of becoming more sustainable every day and reducing our environmental footprint."