Global Cement Newsletter

Issue: GCW683 / 30 October 2024

Headlines


Another potentially gargantuan deal in the US building materials sector emerged this week in the shape of Quikrete bidding to buy Summit Materials. The latter company announced that a non-binding acquisition proposal had been received and the business press revealed who it was from. Further reporting suggested that Summit Materials has a market value of around US$7bn.

Quikrete is well known in North America for its packaged concrete products that are often sold in distinctive yellow bags. Its brands include Quikrete cement and concrete, Pavestone and Keystone paver and block products and Rinker concrete pipe and storm-water products amongst others. The company says it operates over 90 manufacturing sites in the US, Canada, Puerto Rico and South America, although it does not appear to own any cement plants. Notably, it is privately owned.

The deal is likely to revolve around the ready-mixed concrete assets that Summit Materials runs. However, readers may recall that Summit Materials and Cementos Argos completed the merger of their operations in the US at the start of 2024. That deal was set to make Colombia-based Cementos Argos the largest shareholder in Summit Materials. The companies also said that it was going to set them up with the fourth-largest cement-making portfolio in the US, with a capacity of 11.6Mt/yr, and place them among the largest aggregates and concrete producers. So it will be interesting, to say the least, to see how Cementos Argos reacts to a change in plans so soon after the merger has finished. Assuming the deal is credible, how it reacts may suggest whether the company is following the money in the short term or sticking to a longer plan.

Yet another large deal in the building materials sector in North America reinforces the diverging fortunes between the markets there and in Europe. However, this dynamic can create its own problems. More details about Holcim’s spin-off of its business in North America, for example, emerged in October 2024. Press reports suggested that the group was considering a dual-listing as its Swiss and other European shareholders were potentially facing restrictions from holding shares outside of their home markets.

Despite the current frenzy for market share and margin in the US by multinational building materials companies though, the cement market hasn’t had the best year so far in 2024. US cement shipments actually fell year-on-year in 2023 and continued to do so during the first seven months of 2024, according to United States Geological Survey (USGS) data. The Portland Cement Association (PCA)’s Chief Economist Ed Sullivan blamed this mainly on high interest rates. He then noted in an autumn forecast that a cut in rates was likely to benefit the construction market from mid-2025 onwards. Anne Noonan, the CEO of Summit Materials, also noted the negative effect of interest rates on construction projects at a recent Colorado Business Roundtable event.

None of this has discouraged the hunger of companies to cash in on the US market. Even the uncertainty of the impending US presidential election taking place on 5 November 2024 has failed to quell this desire. In brief, either administration might take different approaches to trade protectionism, infrastructure investment plans, green investment, permitting, regulations and so on. Yet the market fundamentals are strong for building materials. Koch helped MITER Brands buy window and door manufacturer PGT Innovations for US$3.1bn in January 2024 and Owens Corning acquired another door producer, Masonite, for US$3.9bn in May 2024. Quikrete smells potential and it may follow.


France: Lafarge France has appointed Alexandre Duca as its chief financial officer. He will report to Xavier Guesnu, the CEO of the subsidiary of Holcim.

Duca has worked for Lafarge since 2000 when he started working as a management assistant at the Cruas lime plant. He later joined the financial control team for Lafarge in 2008 before working in Russia in 2011 as Director of Management Control. Following the merger with Holcim in 2015, he was appointed as Regional Financial Controller for Asia in 2016 and then for Europe in 2019. He then became the CFO of Lafarge Cement and Geocycle France in 2021. Duca is a graduate from the University of Paris-Dauphine.


Spain: Molins announced a revenue of €1bn for the first nine months of 2024, down by 5% year-on-year, impacted by lower volumes and currency fluctuations. Particularly in Argentina, economic instability and currency devaluation affected performance. Net profit rose by 23% year-on-year to €153m, while earnings before interest, taxation, depreciation and amortisation (EBITDA) totalled €274m, a decrease of 1% from the corresponding period in 2023. 


Portugal: Cimpor has presented its decarbonisation plan during a visit from the Portuguese Minister of Economy, Pedro Reis, to its Alhandra cement plant. The plan involves a €360m investment across Cimpor’s Alhandra, Souselas and Loulé plants to achieve carbon neutrality by 2050. Current projects at the Alhandra plant include a €110m investment in alternative fuels and two €35m investments in a replacement mill and new clinker cooler. The company estimates a CO₂ emissions reduction of 190,000t/yr and a 16GWh energy saving. Similar initiatives are underway at the Souselas plant, such as the conversion of a kiln to produce calcined clays, which could reportedly cut 70,000t/yr of CO₂.

Cevat Mert, CEO of Cimpor for Portugal and Cape Verde, said “We are committed to investing in Portugal for the environment, sustainability and technology, and our projects are going at full speed. I would like to emphasise that the government´s infrastructure investments, support and incentives, particularly for the environment and sustainability, need to gain further momentum, and we trust in the minister’s support on prioritising this matter. I am confident that together we will continue to build a cement sector that Portugal can be proud of.”


US: Eagle Materials' quarterly revenues hit US$624m in the first half of the 2025 financial year, with net earnings of US$144m and earnings before interest, taxation, depreciation and amortisation (EBITDA) of US$242m. The company’s cement revenues dropped by 2% year-on-year, to US$353m, resulting in a 5% fall in its operating earnings from cement, to US$116m, exacerbated by increased maintenance costs. Cement sales volume declined by 5% year-on-year to 2Mt, affected by adverse weather in Texas in July 2024 and Eastern US markets in September 2024.


UK: Heidelberg Materials UK has launched evoBuild, a global brand for low-carbon and circular cement, ready-mixed concrete, aggregates and asphalt products, in line with its parent company's sustainability strategy. According to the company, EvoBuild products either reduce CO₂ emissions by at least 30% or incorporate at least 30% recycled content.

This launch complements evoZero, the ‘world's first carbon-captured net-zero cement’, launched by Heidelberg Materials in November 2023. All eligible products from Heidelberg Materials UK will be integrated into the evoBuild portfolio ‘over the coming years.’


Saudi Arabia: Yamama Cement Company recorded sales of US$76m and net income of US$26.1m for the third quarter of 2024. This marks a rise of 35% and 140% respectively from US$56.5m in sales and US$10.9m in net income in the corresponding period in 2023.


Mexico: Cemex recorded an earnings before interest, taxation, depreciation and amortisation (EBITDA) of US$747m in the third quarter of 2024, down by 9% year-on-year, with net sales falling by 3% to US$4.09bn. This period was influenced by adverse weather and foreign exchange movements, according to the company. Net income for the quarter more than tripled year-on-year to reach US$406m.

Compared to the corresponding period in 2023, sales in Mexico fell by 5% to US$1.14bn, while sales in the US decreased by 4% to US$1.34bn. In South and Central America and the Caribbean, sales declined by 1% to US$311m. Conversely, sales in the Europe, Middle East and Africa region rose by 1% to US$1.24bn.


Afghanistan: The Ministry of Mines and Petroleum has signed a US$163m contract for the construction of a cement plant in northern Jawzjan province. The plant will produce 3000t/day of cement under a 30-year contract and is expected to employ about 1200 local people.

In an attempt to become self-sufficient in its cement production, the Ministry has also recently signed contracts worth US$476m with domestic and international companies across Parwan, Kandahar and Herat provinces.


Kenya: Mining and Blue Economy Cabinet Secretary Hassan Ali Joho has ordered the closure of the Simba Cement plant in Kilifi County due to pollution concerns. Residents have reported issues from stone blasting and dust, with one resident reporting that early morning blasting has caused ‘cracks’ in their house and exposed families to respiratory diseases, according to the Kenyan Post newspaper. It was also reported that the company has allegedly displaced residents to expand its mining operations.


Zimbabwe: The government is looking at consolidating limestone deposits as part of the new Zimbabwe Industrial Reconstruction and Growth Plan. This plan aims to increase domestic clinker production so that ‘costly’ clinker imports are reduced, according to The Zimbabwean newspaper. The government hopes that the consolidation plan will stabilise the raw material supply chain, providing cement manufacturers with a steady source of limestone to meet demand without production interruptions. Zimbabwe’s cement industry reportedly has an installed capacity of 2.6Mt/yr, but only produces 1.65Mt/yr, with imports exceeding US$59m in 2023. The national demand is estimated at 1.8Mt/yr.

In order to support domestic production, the plan recommends increasing the cement import licence fee from US$100 to US$500 per 30t and reducing the electricity tariff from US$0.16/kWh to US$0.10/kWh.


India: Adani Group has entered talks with the Odisha government to construct its first greenfield cement plant. Ambuja Cements, a subsidiary of the Adani group, is likely to build the 4Mt/yr unit for US$357 – 416m. The plant is expected to be operational by the 2028 financial year, according to the Hindustan Times. This follows Adani's recent announcement of a new clinker grinding unit in Bihar for US$190 – 238m. Funding for the plant will reportedly come from internal accruals.


India: Ambuja Cements has reported a 22% year-on-year fall in standalone net profit to US$60.4m for the quarter ending September 2024, down from US$77.6m in the same period in 2023. Revenue from operations rose by 6% year-on-year to US$507m, compared to US$478m in the previous corresponding period. Earnings before interest, taxation, depreciation and amortisation (EBITDA) for the quarter also decreased by 12% year-on-year to US$82.3m. The company aims to achieve 100Mt/yr capacity by the end of the 2024 financial year, following the acquisition of a 47% share in Orient Cements.


Nigeria: Dangote Cement has recorded a 0.6% year-on-year rise in profit to US$163m for the first nine months of 2024. Revenue increased by 69% year-on-year to US$1.5bn, driven by price adjustments, up from US$885m in the same period in 2023. Gross profit also rose, up 36% year-on-year from US$568m to US$774m. The company has commissioned 11 out of 17 alternative fuel projects and recently integrated 1500 compressed natural gas trucks into its fleet in an attempt to reduce costs.


US: Terra CO2 has received a US$52.6m federal grant from the US Department of Energy to support the construction of a new plant in Magna, Utah, that will produce up to 240,000t/yr of supplementary cementitious materials using mining waste from the nearby Kennecott copper mine. This method reportedly aims to cut CO₂ emissions by 70% per tonne of traditional cement replaced, according to the company’s CEO Bill Yearsley. The project is expected to create 61 jobs.


Philippines: The Cement Manufacturers’ Association of the Philippines (CEMAP) has confirmed that local cement producers are prepared to meet the rising housing demand, as domestic production capacity has increased. According to CEMAP president Reinier Dizon, capacity has grown from 27Mt in 2014 to 50Mt in 2024, supported by expansion projects in the country.


Switzerland: Holcim has published its financial results, with a recurring operating profit of €1.6bn for the third quarter ending September 2024. The company reported a fall in sales for the period by 3% to €6.84bn from €7.03bn in 2023, and a nine-month sales figure of €19.1bn. Holcim has also made several new acquisitions, with six companies bought during the quarter, making a total of 17 so far in 2024. Holcim's North American market, its second largest, showed ‘strong market fundamentals’, according to the company, with ongoing work on 150 infrastructure projects. The company’s cement business reported revenues of €9.9bn in the first nine months of 2024.


India: Dalmia Cement will set up a new cement plant in Madhya Pradesh with a capacity of 4Mt/yr, at a cost of US$475m. This plant will reportedly be the first in the country to operate entirely using renewable energy, according to Group Managing Director Punit Dalmia.


Canada: Climate technology company CarbonCure Technologies has announced that it has ‘saved’ over 500,000t of CO₂ across 7.5m truckloads of concrete. CarbonCure uses a technology that injects captured CO₂ into fresh concrete, which is mineralised and permanently stored, and which enables concrete producers to reduce cement usage while maintaining strength. The solution integrates into existing concrete plant operations, allowing for both environmental benefits via a reduced CO₂ footprint and cost savings through reduced cement consumption, according to the company. The company also claims that for every 1t of CO2 that is mineralised in ready mix concrete, another 50t of CO₂ is ‘avoided’ by reducing emissions from cement adjustments.

CEO of CarbonCure Technologies Rob Niven said “This milestone reflects the strong sustainability leadership of CarbonCure’s innovative concrete producer partners. Together, we are proving that reducing the carbon footprint of concrete is not just a goal for the future — it can happen, and it is happening, today at scale.”


India: UltraTech Cement has entered a collaboration agreement with the Institute for Carbon Management (ICM) at the University of California (UCLA) to develop new technology that aims to reduce carbon dioxide emissions from cement production. The partnership will see the construction of a demonstration plant at one of UltraTech's integrated cement plants. Further details on the technology are available in Global Cement’s news story from 15 October 2024.


Mexico: Cruz Azul, owned by Cooperativa Cruz Azul, has reportedly incurred losses exceeding US$1.26bn due to the control of its cement and concrete plant in Tula, Hidalgo by a dissident group over the past four years, according to Noticias Financieras news. The company has expanded production capacity in four other plants and announced new investments in Campeche to mitigate production issues at the Tula plant. Legal director Rafael Anzures Ortiz said that the group is holding the facilities hostage, reportedly affecting over 4000 jobs. He said that the plant has the capacity to produce 35-40% of the company's total cement volumes, but no cement has been produced in the last four years, despite the salaries of more than 1000 workers at the plant being guaranteed.

Rafael Anzures Ortiz said "We have been very emphatic in requesting the state government to go to court and to seek compliance with the law so that this plant can start operating again and this entire economy can be reactivated."


US: Bagged concrete and cement mixes producer Quikrete has submitted an acquisition offer to cement, concrete and aggregates company Summit Materials. Summit Materials is reportedly valued at over US$7bn. The company confirmed to Reuters that its board is in initial discussions over a non-binding acquisition proposal.

Summit Materials combined its business with Cementos Argos subsidiary Argos USA in January 2024.


US: California-based climate technology startup Furno Materials has been awarded US$20m by the US Department of Energy (DOE) for a new ‘low-carbon’ cement production facility in Chicago. The facility will use recycled industrial byproducts to produce cement, with the aim to reduce carbon emissions ‘significantly’, according to the Chicago Business Journal. This investment is part of a broader DOE initiative that is funding 14 projects totalling US$428m, in order to address clean-energy supply chains and boost US manufacturing. The project is expected to create 80 jobs.


France: Holcim has been awarded a new grant from the EU Innovation Fund for its ‘CarboClearTech’ carbon capture, utilisation and storage (CCUS) project in Martres-Tolosane, France. This support marks Holcim's seventh large-scale EU-backed CCUS project. The value of the funding was not disclosed by the company.


Lithuania: Recycling company Ekobāze is set to construct a plastic byproducts and solid recovered fuel (SRF) processing complex in the Akmenė Free Economic Zone. The project is valued at about €12m and received €10m in EU financing, according to BNS News. It will create 60 new jobs. The complex will supply SRF to Akmenės Cementas, the sole cement producer in Lithuania, utilising post-consumer plastic unsuitable for recycling in its production processes. Ekobāze will process other plastic into pellets. Construction will begin at the end of 2025, with production starting in early 2027.


Pakistan: Lucky Cement has commissioned a 28.8MW captive wind power project at its Karachi plant, which started operations on 22 October 2024. This reportedly makes Lucky Cement the first company in Pakistan to launch a renewable energy project of this scale, according to The News International. Lucky Cement now generates 55% of its total power consumption from renewable sources.


Spain: Cement consumption in Catalonia slightly decreased by 0.6% year-on-year in September 2024, totalling 151,157t, according to the employers’ association Ciment Català. The association has confirmed stabilisation of the cement market, following a decline that started in November 2022. In the first nine months of 2024, consumption stood at 2.1Mt, down by 4.3% from the same period in 2023. However, cement production saw a 15% increase in September 2024, to 271,718t. Production in 2024 dropped slightly by 0.3% year-on-year to 3.31Mt. Exports of cement and clinker in September 2024 remained stable, with a marginal increase of 0.3%, amounting to 144,601t. In 2024, exports declined by 25% to 1.5Mt.

Ciment Català said that the industry is shifting towards decarbonisation and that "industrial projects associated with sustainability involve extraordinarily high investments", according to Via Empresa News.