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Algeria: ETHRB Group has ordered an integrated cement plant from FLSmidth for a site at Relizane. The order has a cost of over Euro100m and it includes engineering, equipment supply, construction supervision, commissioning, and training. The deal comes from a partnership between FLSmidth and Beijing Triumph International Engineering Company, a subsidiary of China National Building Material Group Corporation, which will be responsible for the construction of the cement plant. The plant will mainly supply cement to the North African market. Once completed, the cement plant will have a capacity of 12,000t/day. Commissioning is scheduled for late 2020.

“This order underlines FLSmidth's strength as the leading supplier of the most productivity-enhancing solutions and energy-efficient equipment and technology available in the market today. It marks the culmination of a close collaboration between the customer and FLSmidth and demonstrates our ability to work with contractors from anywhere in the world based on our experience and competencies from the cement industry, our global presence, and the know-how of our 12,000 employees," said Per Mejnert Kristensen, Group Executive Vice President, Cement Division.

The scope of supply includes: two EV 200x300 Hammer Impact Crushers; one additive crusher; two circular storages; one longitudinal storage; two ATOX raw mills; two CF-silos (Ø18m x 52m); two preheaters (two string ILC, five stages); two kilns (5.25m x 62m); two Cross-Bar coolers (16m x 50m); a clinker silo (Ø 60m x 46 m); three OK61-4 cement mills; four cement silos (ø22x52 m); and six packing lines.

US: CarbonCure has demonstrated an integrated CO2 capture and utilisation (CCU) process from cement for concrete production in January 2018 at Cementos Argos’ Roberta plant in Calera, Alabama. The consortium - comprising Carbon Cure, Sustainable Energy Solutions (SES), Praxair, Cementos Argos and Kline Consulting - says it is the world’s first project to collect cement kiln CO2 for subsequent utilisation downstream in concrete production and construction.

CO2 emissions from the Roberta cement plant were captured by SES’ Cryogenic CO2 Capture technology, transported by Praxair and reused in Cementos Argos' Glenwood, Atlanta concrete operations equipped with CarbonCure's CO2 utilisation technology. The concrete manufactured with the waste CO2 from the Roberta cement plant was then used in a local construction project in the greater Atlanta area. Design partners and fellow members of CarbonCure’s Carbon XPRIZE team such as LS3P Architects, Uzun + Case Structural Engineering, and Walter P Moore Structural Engineers completed the end to end integrated solution by creating demand for CarbonCure concrete products in the marketplace. Kline Consulting oversaw the commissioning and reporting of the industrial demonstration.

The project was an extension of Team CarbonCure's participation in the US$20m NRG COSIA Carbon XPRIZE Challenge, which incentivises and accelerates the development of integrated CCU technologies and new markets that convert CO2 emissions from coal and natural gas power generation into valuable products.

Vietnam: Vicem (Vietnam Cement Corporation) Hoang Thach Cement has ordered a type LM 59.3+3 CS vertical roller mill for the Hoang Thach cement plant in Hai Duong province. The mill has a transmission power of 6200kW and it is able to grind 250t/hr of Ordinary Portland Cement (OPC) to a fineness of 3600 Blaine. Commissioning is scheduled for later in 2018.

The scope of supply also includes an external reject system, dedusting equipment, a material conveying system and multi-chamber silos with two packaging systems downstream. The system is equipped with a LOMA LF20 heater run on heavy oil, which produces around 30,000Nm3/hr of hot gas at a temperature of 450°C. In addition, Loesche is supplying the equipment for the power supply and distribution and the grinding plant control. A particular challenge of the project has been supplying new equipment for an existing plant with limited space.

Mexico: Elementia’s sales benefitted from its Mexican cement business in 2017. Its net sales rose by 35% year-on-year to US$1.37bn in 2017 from US$1.02bn in 2016. Its earnings before interest, taxation, depreciation and amortisation (EBITDA) increased by 24% to US$236m from US$191m.

Highlights of the company’s year included integrating Giant Cement’s assets into the company, the start-up and allocation of additional volume from the cement plant in Tula, Mexico and the expansion of the cement division in Costa Rica through the installation of a grinding plant that is expected to start operations towards the end of the first half of 2018.

Elementia’s Mexican cement division sales rose by 44% to US$236m from US$164m. However, the sales of its US division fell by 7% to US$231m from US$249m. The company blamed this on the year being a ‘transitional’ period where it conducted regular maintenance works that interrupted production.

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