Switzerland: The latest report from the Intergovernmental Panel on Climate Change (IPCC) has informed policymakers that the best current route to reduce carbon emissions from cement production is through the increased use secondary cementitious materials and by encouraging the development and uptake of carbon capture. Alternatively, the development of new chemistries for building materials could help the situation but this is not expected in the short to medium term.

The report noted that 12Gt of CO2 equivalent was released directly and indirectly in 2019 from buildings and emissions from cement and steel use for building construction and renovation. These emissions included indirect emissions from offsite generation of electricity and heat, direct emissions produced onsite and emissions from cement and steel used for building construction and renovation. In sections of the IPCC report yet to be finally approved the authors said, “Cement and concrete are currently overused because they are inexpensive, durable, and ubiquitous, and consumption decisions typically do not give weight to their production emissions.”

Overall, the report concluded that average annual global greenhouse gas emissions from 2010 to 2019 were at their highest levels in human history but the rate of growth had slowed. The IPCC has called on “immediate and deep emissions reductions across all sectors” for any chance for society to limit global warming to 1.5°C. To do this global greenhouse gas emissions would have to peak before 2025 at the latest and be reduced by 43% by 2030. However, even if this did occur, it would take until the end of the 21st century for the temperature threshold to be stabilised.

UAE: Switzerland-based ABB has carried out an upgrade of the control system for UltraTech Cement subsidiary Star Super Cement at the company's Dubai grinding plant. The supplier says that it installed its ABB Ability 800xA distributed control system (DCS) across three grinding units at the facility. The DCS will communicate between the plant and the company's Ras Al Khaimah clinker plant. ABB previously supplied electric and automation engineering services for the Ras Al Khaimah plant in 2012.

ABB Process Industries global cement lead Max Tschurtschenthaler said that Star Cement's operations will benefit from improved operator visibility, easier maintenance and reduced downtime due to the new systems.

South Korea: Seven cement producers have agreed to produce 3.77Mt of cement in the second quarter of 2022, up by 36% quarter-on-quarter from first-quarter 2022 levels, to alleviate a shortage. 380,000t of cement which would previously have been exported will now supply the domestic market instead. The Yonhap News Agency has reported that bituminous coal supply issues have hampered the domestic cement industry's ability to increase its production in line with demand growth. In the first quarter of 2022, South Korea's coal imports consisted of 54% Russian coal and 46% Australian coal, compared to 75% Russian and 25% Australian coal in 2021.

The government plans to invest US$764m between 2023 and 2030 in improving the sustainability of South Korean cement production, including moving it away from reliance on coal through increased alternative fuel use.

US: Cemex has increased production of Portland limestone cement (PLC) at its Lyons plant in Colorado. PLC is expected to become the plant’s primary product by the summer of 2022. The blended cement has been produced at the site for over 15 years. However, Cemex says it is growing production to meet the company’s carbon reduction goals and meet increased demand for lower carbon materials.

Cemex USA has also increased PLC production at its plants in Brooksville, Florida, and Demopolis, Alabama. The start of PLC production or further increases is planned for other cement plants later in 2022.

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