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News Golden Bay Cement uses 80,000t of waste in EcoSure reduced-CO2 cement production to date

Golden Bay Cement uses 80,000t of waste in EcoSure reduced-CO2 cement production to date

Written by Global Cement staff 17 October 2022
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New Zealand: Fletcher Building subsidiary Golden Bay Cement has co-processed 80,000t of waste in production of its EcoSure reduced-CO2 general-purpose cement at its Golden Bay, Whangarei, cement plant. The plant has achieved a coal substitution rate of 50%. It has processed various waste streams, including 3 million used tyres. EcoSure cement generates CO2 emissions of 699kg/t of product, 20% less than its imported alternatives, according to Golden Bay Cement. Fletcher building CEO Nick Traber said that this figure is 'simply our starting point.' The company's next target is to achieve a 30% CO2 reduction by 2030.

Traber said "We needed to think outside the box, or rather the cement bag to be more precise. The challenge was around what enhancements we could make to our manufacturing processes at our Golden Bay cement works in order to improve the plant's sustainability. We quickly realised that consuming used tyres and wood waste as alternative fuels was a win-win. When we started with the idea in 2015, we were aiming to replace 15% of coal with end-of-life tyres. Fast forward to 2022, and our rate of coal substitution is now at 50%, which has obviously delivered further reductions in carbon emissions, as well as helping to offset increased coal costs."

Last modified on 01 November 2022
Published in Global Cement News
Tagged under
  • New Zealand
  • Golden Bay Cement
  • Waste management
  • Waste
  • Tyres
  • Alternative Fuels
  • fossil fuels
  • Coal
  • Sustainability
  • CO2
  • Emissions
  • target
  • wood
  • costs
  • GCW579

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