Ireland/UK: Mannok has completed a critical kiln repair at its cement plant during a scheduled maintenance shutdown, replacing the heavy shell section and drive tyre at Kiln pier 2.
The work addressed cracking in the shell section and realigned the kiln tyre, which posed a risk of operational disruption or failure if left unattended.
The project was carried out in collaboration with FLSmidth as the main contractor, Portuguese specialists Simetrexial and Mannok’s in-house team. Automated gas-cutting equipment was used to remove the damaged shell section, and a 100t lift plan was executed with the aid of a 700t crane. The new section was positioned and secured using sub-arc welding. The project was completed in 27 days without delays or complications, according to the producer.
