Displaying items by tag: FLSmidth
Arghakhanchi Cement plant prepares for US$38.5m upgrade
26 August 2016Nepal: Arghakhanchi Cement plans to spend US$38.5m to increase both its clinker and cement production capacities to 3000t/day by October 2017. At present the plant has a clinker capacity of 1200t/day and a cement capacity of 1000t/day, according to the Kathmandu Post. Managing director Rajesh Agrawal added that the company has signed a deal worth US$9.32m to order vertical roller mills from FLSmidth as part of the upgrade.
Local industrial groups Siddhartha, Murarka and Kedia hold stakes of 35%, 30% and 17.5% respectively in the cement producer. Uma Cement, an Indian company, owns the remaining 17.5% stake. Arghakhanchi Cement was originally known as Dynasty Cement.
Denmark: FLSmidth’s sales revenue from its cement segment has fallen by 39% year-on-year to Euro199m in the first half of 2016 from Euro287m in the same period in 2015. However, its gross order intake increased by 67% to Euro388m from Euro232m although this fell year-on-year by 33% in the second quarter of the year. The industrial engineering supplier cited ‘widespread’ geopolitical crises as hampering incoming investment.
"Mining companies and most cement producers are postponing large investments and spending. They are focussing on equipment and critical spare parts directly linked to operations, as well as on services that can help to solve immediate problems and improve productivity. Our service activities are well positioned to benefit from these market conditions and we will continue enhancing our customer service offerings to maintain our competitive edge. In the light of a weak market outlook, we will continue with internal cost-reduction activities, such as supply chain and procurement optimisation, as well as management delayering. To further strengthen our revenue, we will invest in increasing our sales capacity," said Group CEO Thomas Schulz.
Specifically for the cement industry FLSmidth said that its priorities vary in different locations with cement producers in North America wanting to maximise production, producers in South America wanting to make cost savings, producers in the Middle East, Sub-Saharan Africa and southern India wanting to use cost efficiency to combat production overcapacity and producers in Pakistan, Algeria Kenya, northern India and northern Europe wanting to minimise downtime and increase production.
Overall, FLSmidth reported that its revenue fell by 19% to Euro1.06bn from Euro1.31bn. Its order intake remained stable at Euro1.29bn. Profit fell by 65% to Euro22.9m from Euro65.3m.
Denmark: FLSmidth has released ECS/ProcessExpert 8.3, the latest version of its process control system. Following installation and testing at four sites, it is now available for different cement and mineral plant applications, including as a free commercial release to all existing ECS/ProcessExpert version eight customers. The update improves a number of features and benefits including easier transitions for cement recipes.
"Some of the advanced techniques used by the new system include model predictive control and fuzzy logic rules. These allow it to continuously monitor the plant's process and quality parameters and continuously compute new control set points with more speed and accuracy than a human operator," said FLSmidth's Global Product Line Manager for Process Optimisation, King Becerra.
Other benefits offered by the update include a full decision tree on the front page of the system to help operators understand controller actions better and enhanced full plots on the front page to allow operators to see actuator actions and measure responses to a given action from the main page.
FLSmidth wins plant order in Tamil Nadu
24 June 2016India: FLSmidth has signed a contract with Larsen & Toubro Limited for engineering, procurement and supply of equipment for a complete cement production line with a capacity of 3000t/day. The plant will be located in Ariyalur, approximately 300km south of Chennai in the Indian state of Tamil Nadu. The end client of the project is Tamil Nadu Cement Corporation Limited (TANCEM), a wholly owned undertaking of the Government of Tamil Nadu, with whom Larsen & Toubro Limited has an EPC contract. The order will be delivered over the next 16 months.
The order includes a complete range of equipment from crushing to the packing plant: ATOX® 35.0 vertical mill for raw grinding, ATOX® 20.0 vertical mill for coal grinding, Pyro Processing System with low-NOx ILC calciner, FLSmidth Cross-BarTM CB10 x 40 cooler and a UMS 5.0 x 15.0 ball mill for cement grinding. FLSmidth’s supply also includes equipment from product companies of FLSmidth, such as planetary gear units for vertical mills from FLSmidth MAAG Gear, bag filters and an electrostatic precipitator from
FLSmidth Airtech, packing plant from FLSmidth Ventomatic, a control system and plant automation from FLSmidth Automation and weighing and metering systems from FLSmidth Pfister.
FLSmidth receives Euro34m order in Vietnam
17 June 2016Vietnam: FLSmidth has signed an engineering and procurement contract worth Euro34m with the Tan Thang Cement Joint Stock Company for the supply of main equipment to new cement plant in the Nghe An province. The order includes all the main equipment from the raw mill grinding to the clinker silo, as well as a coal mill installation, civil design, commissioning and training. Once completed, the cement plant will have a capacity of 5000t/day.
"This order is the second significant order to FLSmidth in Vietnam within the past year and was won against two other international competitors due to FLSmidth's strong track record in Vietnam and the use of the most efficient equipment. Vietnam has, for many years, been an important market to FLSmidth and, after a number of years with limited growth within the cement industry, the market is starting to pick up again," said Group Executive Vice President of the Cement Division Per Mejnert Kristensen.
The order will be booked by the company’s Cement Division and contribute beneficially to FLSmidth's earnings until late 2017.
FLSmidth and GE to partner on data platform
12 May 2016Denmark/US: FLSmidth and GE (formerly General Electric) have announced a partnership to create digital solutions for increasing productivity in the cement and minerals industries. The new solutions developed on GE's cloud-based Predix platform will use FLSmidth's knowledge of cement and minerals processing along with GE's industrial application of networked physical objects (the internet of things) to increase the productivity of connected equipment units in the cement and mining industry.
FLSmidth will build their solutions on top of the Predix platform with applications for managing process flows. This should allow customers to leverage process data and analytics for monitoring, benchmarking their performance and predicting maintenance of their equipment.
"Cement and mining companies already collect significant volumes of data, but currently, only a fraction of it is used. This will be the first available solution for a full coherent process monitoring to leverage optimisation solutions offered by a full service provider like FLSmidth," said FLSmidth’s head of Global Research & Development Jens Almdal.
Lehigh Southwest Cement Company orders cement mill upgrade from FLSmidth for Tehachapi plant
29 February 2016US: The Lehigh Southwest Cement Company has ordered a cement mill upgrade from FLSmdith for its Tehachapi cement plant in California. The upgrade is planned to increase cement-grinding capacity at the plant by 23% by installing and using the hydraulic roller press for pre-grinding.
The scope of contract for the engineering-procurement-construction (EPC) project including engineering, a new clinker bin, heavy duty roller press HRP-C 1.25 with its auxiliaries, weigh feeder, set of belt conveyors, nuisance filters, bucket elevators and new electrical room for this circuit. The project will also use the new FLSmidth Tribomax wear surface. H&M Construction will provide the civil/structural engineering and construction portion of the work, working for FLSmidth. This will be the first roller press supplied in North America for FLSmidth in the last two decades.
"Our customers focus on productivity. They want high utilisation rates and minimum downtime. Wear parts are one of the key components when it comes to reducing overall maintenance cost and wear solutions like Tribomax reduce the total cost of ownership of the equipment considerably," said FLSmidth Executive Vice President for the Cement Division, Per Mejnert Kristensen.
Deliveries for the project will begin in the third quarter of 2016 and the roller press is expected to be in operation by April 2017.
Arabian Cement launches Al Nasr Cement
19 February 2016Egypt: Arabian Cement Company (ACC) has launched Al Nasr branded Ordinary Portland Cement. The new branded cement is intended to penetrate new segments of the market. It has been launched in Cairo, Giza and Qlayoubia. ACC will continue to produce Al Mosalah branded cement in the other Delta markets.
"We are extremely pleased to announce launching our new cement brand in Egypt, which reinforces our position as one of the largest cement producers in the market," said Jose Maria Magrina, ACC Chief Executive Officer.
ACC also recently announced that is has renewed its plant operation agreement with NLSupervision (NLS). The agreement commenced on 1 February 2016 and run until 31 January 2021. NLSupervision is fully owned by FLSmidth, and will be operating both production lines at ACC's plant located in Suez Governorate.
Egypt: Denmark's FLSmidth has signed a contract with Arabian Cement Company (ACC) for operation and maintenance of the production lines at their cement plant near Suez. The contact covers five years of operation and maintenance of two production lines with a capacity of 6000t/day each. FLSmidth has been operating and maintaining the two lines since 2008 and 2010, respectively. Both lines were built by FLSmidth.
The scope of supply includes operation and maintenance of two clinker production lines, one coal mill, two alternative fuel handling and dosing installations, four cement mills and six packing lines. The operation and maintenance of the mills and packing lines is an addition to the current scope.
"Arabian Cement Company was our first operation and maintenance customer and we have supplied operation and maintenance services at their plant since 2008. The demonstrated performance over the past nearly eight years was the main motive for ACC to expand and continue the cooperation with us. The prolongation of the operation and maintenance contract illustrates the strength of our productivity enhancing 'Design-Build-Operate'-model, where we offer to design, build and operate customers' plants," said Group Executive Vice President, Cement Division, Per Mejnert Kristensen.
No value for the deal was disclosed. The contract will contribute beneficially to FLSmidth's earnings until the contract expires in early 2021.
FLSmidth takes process and quality optimisation order from CRH
21 January 2016Denmark: FLSmidth has been awarded a contract for process and quality optimisation of 17 cement plants acquired by the CRH Group in 2015. FLSmidth's ability to deliver the large number of systems within 14 months was a factor in the order.
The order is the largest advanced process optimisation project awarded to FLSmidth and includes process optimisation of 12 kilns and 40 grinding mills, as well as quality optimisation of 14 raw mills. In addition, the order includes a service agreement, covering all 66 applications, where FLSmidth will provide support and on-going remote monitoring and optimisation by its process specialists.
The contract uses FLSmidth's ECS/ProcessExpert and QCX/BlendExpert products. The ECS/ProcessExpert system aims to improve plant performance by stabilising the process of the plant, optimising the production, managing and correcting process disruptions and minimising wear on plant equipment.
The QCX/BlendExpert system controls the proportioning of raw material feed to raw mills to obtain the desired chemical product quality with respect to chemical constraints, process constraints and material costs.
CRH is the third largest building materials supplier in the world and has more than doubled its cement production volume due to the recent acquisition of 34 plants (including grinding stations), divested as part of the Lafarge/Holcim merger in 2015. Many of the plants are already using optimisation systems, but CRH chose to standardise on FLSmidth's ECS/ProcessExpert and QCX/BlendExpert solutions.