Displaying items by tag: Germany
Holcim increases sales and earnings in 2022
24 February 2023Switzerland: Holcim recorded sales of US$31.2bn during 2022, up by 8.8% year-on-year from US$28.7bn in 2021. Its recurring earnings before interest and taxation (EBIT) were US$5.08bn, up by 3% from US$4.93bn. The group's cement business recorded sales of US$17.5bn, up by 14% on a like-for-like basis. Its EBIT grew to US$3.53bn, up by 1% on a like-for-like basis.
In its Asia Pacific region, Holcim faced high cost inflation in India and reduced demand in China, but reported 'good performance' in Australia. In Europe, the group's cement volumes were ‘softer’ but 'strong pricing' offset cost inflation. It recorded 'strong profitable growth' in Latin America and 'over-proportional recurring EBIT growth' in Middle East - Africa and North America.
Chief executive officer Jan Jenisch said “As we enter 2023, we are continuing our fast pace. We’ve already made seven acquisitions in the first two months of the year, including Duro-Last, a roofing systems leader in the most attractive North American market. We also acquired German roofing leader FDT to expand our commercial roofing presence in Europe, as well as a range of bolt-ons across Europe and the US. I look forward to another year of continued profitable growth and fast-paced transformation, to become the global leader in innovative and sustainable building solutions.”
Cemex's European CO2 emissions decline by 41% between 1990 and 2022
24 February 2023Europe: Cemex’s annual CO2 emissions from its European operations fell by 41% in 2022 compared to 1990. It added that it had cut its emissions in the region by 12% between 2020 and 2022. The group attributed the decline to the success of its climate action strategy to date, including a large investment in a new alternative fuels facility in the UK, investments in solar power plants in Germany and Poland and the roll-out of its Vertua reduced-CO2 products across the region.
Regional president Sergio Menendez said "As we begin to implement the next stages in our climate action strategy, we now expect to exceed our 2030 aspiration of hitting a 55% CO2 reduction in our European operations. While we are progressing important carbon capture projects and policy advocacy for our ultimate net zero target, these 2030 interim aspirations are not reliant on this technology.” he continued, “This is certainly a challenging target, but I am confident that with innovative thinking, close collaboration between our different business areas and further development of our regulatory framework, it is both feasible and profitable. This sustained effort is vital if we are to meet our global, primary objective of becoming a net-zero CO2 company by 2050. We will continue to provide regular updates on our progress.”
Rohrdorfer commences carbon capture at Rohrdorf cement plant
22 February 2023Germany: Austria-based Rohrdorfer has started up an amine-based carbon capture system at its Rohrdorf cement plant in Bavaria. The producer plans to ultimately expand the system up to a capture capacity of 1500t/day. The inauguration follows a successful continuous trial of the technology since August 2022, excluding a regular kiln maintenance period over winter. Austria-based Andritz designed the system specifically for the Rohrdorf cement plant. It yields CO2 that is suitable for numerous applications, including in food and beverages and in intermediate products in pharmaceuticals production. The Rohrdorf cement plant also hosts a formic acid plant which uses captured CO2.
Rohrdorfer aims to achieve carbon-neutral cement production by 2038. Alongside production-related optimisations, the producer plans to realise its aim through a future expansion to the Rohrdorfer plant’s carbon capture system and the implementation of a further carbon capture upgrade at a second cement plant in Austria.
Germany: ScrapeTec will present its latest generation DustScrape dust management system at the SOLIDS Dortmund bulk handling technologies exhibition in Dortmund, North Rhine-Westphalia. ScrapeTec says that the new model boasts increased box robustness and is specifically designed for use in closed transfers with high material pressure. It works without the use of energy and also saves energy by enabling users to switch off existing dust extraction systems.
Holcim continues diversification into light building materials with FDT acquisition
16 February 2023Germany: Holcim has signed an agreement to acquire FDT Flachdach Technologie (FDT), a leading manufacturer of thermoplastic roofs. FDT has a presence in European markets, with net sales of Euro50m in 2022. Holcim says that, as a technology and sustainability leader in its sector, FDT will complement Holcim’s integrated roofing product range and strengthen the geographical footprint of the business.
With this acquisition, Holcim roofing systems will exceed US$4bn in net sales ahead of schedule. Chief executive officer Jan Jenisch said “By acquiring FDT we are further expanding our Solutions & Products business to become a global leader in roofing systems. Due to its leadership in technology and sustainability, as well as its strong customer relationships, FDT will be a cornerstone of our continued expansion into the most attractive European roofing markets. I am excited to further grow and strengthen FDT’s business and welcome all 180 employees to the Holcim family.”
Aumund Group announces death of Franz-Walter Aumund
10 February 2023Germany: Aumund Group has reported that its chair Franz-Walter Aumund died on 4 February 2023. He was 78 years old. He was the third generation of the Aumund family to run the company after his grandfather Heinrich Aumund founded Aumund Patente in 1922.
A farewell ceremony will be held at Aumund Group’s headquarters in Rheinberg, North Rhine-Westphalia, on 14 February 2023.
Beumer Group to exhibit at Solids Dortmund
08 February 2023Germany: Beumer Group is preparing to exhibit at the Solids Dortmund trade fair on 29 – 30 March 2023. The supplier will be showcasing its equipment for conveying, loading, palletising and packaging various bulk materials for the cement, building materials and chemical industries. Solids Dortmund covers equipment for granules, powder and bulk solids technologies.
Update on construction and demolition waste, February 2023
01 February 2023Cemex launched a new waste management division called Regenera this week. Cemex describes Regenera as a “business that provides circularity solutions, including reception, management, recycling, and coprocessing of waste.” The Mexico-based company has a long and leading history with sourcing and using alternative fuels in the cement sector and the new organisation looks set to utilise this experience. What is notable though is how the business is targeting three waste streams: municipal and industrial; industrial by-products; and construction, demolition and excavation waste (CDEW). Bringing the three waste streams together in this way appears to be novel for the heavy building materials sector, particularly the inclusion of CDEW, which we will explore further here.
CDEW is split into fractions, just like the municipal and solid waste streams that end up as alternative fuels at cement plants, but the biggest fractions are generally concrete, followed by bricks. The recycled concrete is then typically used as an aggregate, either in new concrete production or in areas like road construction and earthworks. The use of recycled aggregates (RA) made from CDEW goes back to at least the 1930s in its current form although ‘reusing’ materials from structures such as castles and churches goes back far further. Recycling and reusing CDEW gained a boost in 2020 when the European Union (EU) set a 70% recovery target. However, within the EU the CDEW recycling rates vary considerably and that 2020 target includes the use of CDEW in backfill applications.
In its launch statement for Regenera, Cemex noted that it operates a dock in Paris, where it receives a variety of materials, including construction debris, excavated material and inert soil. These materials are sorted, processed and then transformed into recycled aggregates or organic material used to restore quarries. Cemex then promptly followed up the official launch of Regenera on 30 January 2023 with the acquisition of a majority stake in Shtang Recycle, an Israel-based CDEW recycling company. It added that Shtang Recycle is preparing to build a recycling plant with a production capacity of 0.6Mt/yr of CDEW waste materials. The output from the plant will be used as raw materials for aggregate production.
The focus on CDEW recycling was flagged up at Cemex’s investor event in November 2022. It said that it was targeting a recycling rate of 14Mt/yr of construction and demolition waste by 2030. Other managed waste stream goals included doubling the amount of municipal and industrial waste it manages, to achieve a 50% to fossil fuel substitution rate, and increasing its usage of alternative raw materials and by-products by 30%, thereby eliminating 13Mt/yr of extracted materials.
Cemex is not alone in targeting the CDEW waste sector. Holcim’s recent work in the area goes back to at least 2016 when a recycling unit near its Retznei cement plant in Austria started processing 130,000t/yr of CDEW. It announced in December 2022 that it was setting up a similar recycling centre, also in Austria, at its Mannersdorf cement plant. In October 2022 Holcim acquired Wiltshire Heavy Building Materials in the UK. This company recycles 150,000t/yr of construction and demolition waste into aggregates and concrete. Holcim linked the acquisition to its Strategy 25 target of recycling 10Mt/yr of construction and demolition waste by 2025.
Activity by other cement companies includes the commissioning of a construction waste recycling plant at Gennevilliers in France by CRH-subsidiary Eqiom in April 2022. It was aiming for a target of 50,000t in 2022. In November 2022 Heidelberg Materials agreed to acquire RWG Holding based in Berlin, Germany. Then, in December 2022, it announced a deal to buy Mick George Group in the UK. Both proposed acquisitions are subject to competition authority approval. Heidelberg Materials’ current target is to offer circular alternatives for half of its concrete products by 2030.
The moves by the bigger cement companies into the CDEW sector follow sustainable thinking and the waste hierarchy. Yet the big prize here is to gain a route to dispose of some of their CO2 emissions through recarbonation and this has been flagged up in several net-zero roadmaps for the cement sector such as those by Cembureau and the Global Cement and Concrete Association (GCCA). Holcim has been involved in the FastCarb project in France, running a pilot at its Val d’Azergues cement plant in 2021. Heidelberg Materials has been testing its own process with so-called recycled concrete paste. The development now appears to be that utilising CDEW has entered the sustainability strategies for some of the big cement-concrete-aggregate producers, targets have been set and acquisitions are happening.
For more information on Heidelberg Materials research into concrete recycling read the January 2023 issue of Global Cement Magazine
Germany: Korfez Eng. is supplying internals for a new Ø 4.40m mill shell being installed for an unnamed cement plant in Eastern Europe. All mill internals for this project have been designed and supplied by Korfez Eng. and Korfez Foundry in Türkiye. The total delivery weight of the Korfez supplied mill internal parts exceeds 150t.
ScrapeTec signs deal with Flow Energy in Kazakhstan
25 January 2023Kazakhstan: Germany-based ScrapeTec has signed a deal with Flow Energy to supply its products for the conveyor system of an unnamed client. The agreement will mark the first large-scale entry of ScrapeTec into the Kazak-based mining sector.
Flow Energy is a Kazakhstan–based supplier of pump products that has diversified into providing agitators, filters and crushing and screening equipment. ScrapeTec produces equipment for critical points in conveyor systems that handle bulk handling.