Displaying items by tag: Germany
Heidelberg Materials ‘weathering’ high costs
07 November 2022Germany: Heidelberg Materials has reported that it has increased its revenue by 13% year-on-year to Euro15.8bn during the first nine months of 2022. It said that high energy and raw material costs seen during the third quarter were only partly offset. The group’s net result for the nine-month period showed a 6.1% decline to Euro2.72bn. The decline was also due to significantly higher energy prices and increased raw material costs, which Heidelberg Materials said could only be offset partially by energy savings, cost discipline and price increases.
In the first nine months of 2022, sales volumes in all business lines declined due to consolidation and the economic impact from the Russian-Ukraine war on the European economy. Cement and clinker sales reduced by 6% to 90.0Mt, compared to 95.7Mt in the first nine months of 2021. Heidelberg Materials cited capacity reduction in North America, specifically its Western US operations, and the economic downturn in Europe as factors. Excluding consolidation effects, cement and clinker sales were down by 3.8%.
Heidelberg Materials said that it forecasts increased revenue for 2022, which will be adversely affected by increased outgoings. It expects global demand for building materials to weaken slightly on the back of higher costs and inflationary pressures.
Germany/Australia: Calix subsidiary Leilac has concluded a licence agreement with Heidelberg Materials for use of its carbon capture technology. The cement producer holds the licence indefinitely and for all operations across the globe. It said that Leilac’s technology offers effective capture of unavoidable cement plant CO2 emissions with minimal operational impact.
Heidelberg Materials currently has one Leilac system installed at its Lixhe plant in Belgium. It expects to commence construction of a second unit at its Hanover plant in Germany in 2023. Together, the installations will be able to capture 125,000t/yr of CO2. The producer says that both projects pave the way for future full-scale deployment of Leilac’s carbon capture model.
Thomas Gruppe acquires Opterra Zement and Opterra Beton from CRH
26 October 2022Germany: Ireland-based CRH has agreed to sell its subsidiaries Opterra Zement and Opterra Beton to Thomas Gruppe. Thomas Gruppe expects to complete its acquisition of the businesses later in 2022. Opterra Zement owns the 1.4Mt/yr Karsdorf, Saxony-Anhalt, cement plant and 0.5Mt/yr Sötenich, North Rhine-Westphalia, grinding plant, the latter of which is closed. Opterra Beton operates the Neufahrn, Bavaria, ready-mix concrete batching plant.
Thomas Gruppe said "For years, we have been pursuing a steady and long-term growth course in the field of cement and precast and ready-mix concrete. In the cement segment, our competitive position improved significantly with the purchase of the Erwitte (North Rhine-Westphalia) plant in 2017. Together with the grinding plant in Dorndorf (Thuringia), we have achieved a significantly larger area coverage in Germany, and also in the Netherlands, and benefit from synergy effects." It continued "We would like to continue on this growth course. An opportunity like the one to take over the cement plant in Karsdorf does not come often. The Karsdorf plant, with its gigantic limestone deposits, its market position of well over 1Mt/yr of cement and its experienced team, enables us better to supply our customers, and to leverage improvement potential. In addition, Karsdorf is of sufficient size for us to install CO2 separation technology in its production of clinker for the Dorndorf grinding plant." Thomas Gruppe concluded "We are convinced that cement will become a clean building material and believe in its future."
KHD hosts ACCSESS consortium meeting in Cologne
26 October 2022Germany: KHD hosted a meeting of the research and development consortium of the ACCSESS project in Cologne on 18 and 19 October 2022. The consortium is intended to develop replicable carbon capture utilisation and storage pathways to support a net zero strategy in Europe by 2050. KHD’s involvement with the project concerns running engineering feasibility studies for the retrofit of CCUS projects at two cement plants in Europe. It is also working on the concept development for a new clinker production technology, which is optimised as a new plant for operation with downstream carbon capture technology.
Other project partners working on ACCSESS of note to the cement sector include Heidelberg Materials and the German Cement Works Association (VDZ). Project completion is scheduled for mid-2025 with KHD’s contributions to be delivered by mid-2024.
Science-Based Targets Initiative reviews Heidelberg Materials' emissions reduction targets
12 October 2022Germany: Heidelberg Materials has reaffirmed its 2030 CO2 emissions reduction targets and submitted them to the Science-Based Targets Initiative (SBTi) for review. These include a reduction in Scope 1 emissions per tonne of cementitious material of 47% between 1990 and 2030. The initiative will now ensure that the targets conform to a 1.5°C climate change scenario.
Heidelberg Materials chair Dominik von Achten said “We have been actively supporting SBTi’s efforts to develop a 1.5°C roadmap and impactful criteria for the cement industry. With the industry's most ambitious CO2 reduction targets and a steadily growing portfolio of CCUS projects, we are eager to continue leading the way.”
Competition body blocks Heidelberg Materials’ acquisition of majority stake in Tanga Cement
12 October 2022Tanzania: The Fair Competition Tribunal (FCT) has blocked an attempt by Heidelberg Materials to buy a 68% stake in Tanga Cement for around US$59m saying it was contrary to the law. The Germany-based building materials producer announced in October 2021 that it had agreed to buy Tanga Cement from South Africa-based AfriSam via various subsidiaries, according to the Citizen newspaper. The Fair Competition Commission (FCC) provisionally approved the transaction but required the buyer to keep the operations of Tanga Cement running, to continue producing and promoting the Simba Cement (Tanga Cement) brand and to keep employing the existing staff at Tanga Cement. However, Chalinze Cement Limited and the Tanzania Consumer Advocacy Society opposed the decision due to a potential reduction in market competition and successfully made an appeal to the FCT.
In a statement Tanga Cement said that Heidelberg Materials and AfriSam were, “considering how to proceed, but the FCT ruling has placed the acquisition at great risk of not being implemented.” It added that the parties were waiting for a formal ruling from the FCT and would then seek further advice on how to proceed.
Ciments Calcia sets date for start of construction of new production line at Airvault plant
28 September 2022France: HeidelbergCement subsidiary Ciments Calcia plans to lay the first stone of a major upgrade project at its Airvault cement plant on 5 October 2022. The event will mark the start of the construction phase of a new 4000t/day clinker production line, according to La Nouvelle République newspaper. The Euro300m project will be built by Germany-based ThyssenKrupp.
Heidelberg Materials considering shutting plants in Germany based on future energy prices
28 September 2022Germany: Heidelberg Materials says it is considering shutting down plants in Germany due to the high cost of gas and electricity. In comments reported by Reuters chief executive officer Dominik von Achten said, "If power prices won't come down sustainably, we would have to take individual plants in Germany completely off the grid. That's what we have prepared for." He added that the company is shifting production to times and days when power prices are lower including at the weekend. However, changing staff shift patterns has required ongoing discussions with labour unions.
The building materials company expects its energy bill to rise by around half year-on-year to over Euro3bn in 2022. It has called on the German government to place a cap on energy prices despite measures the company has already taken to protect itself from soaring costs, such as using alternative fuels.
A cement producer by any other name
21 September 2022HeidelbergCement’s latest sustainability target has been to reduce the ‘cement’ footprint from its own name. From this week it has become Heildelberg Materials. Of the top ten global cement producers in Global Cement Magazine’s roundup in the December 2021 issue only three now have the word ‘cement’ in their names.
In Heildelberg Materials’ own words, the “new brand identity underlines the company's pioneering role on the path to carbon neutrality and digitalisation in the building materials industry.” Chair Dominik von Achten then goes on to explain that the company is proud of its cement business but its range of services goes far beyond cement. This is certainly true but in 2021 the cement business generated 44% of the group’s revenue. 19% came from aggregates, 25% from ready-mixed concrete plus asphalt and the remaining 12% from services and other lines.
Yet, Heidelberg Materials is also a leader in driving innovation in carbon capture, utilisation and storage (CCUS) for the cement sector with a full production line capture unit planned for commissioning in 2024 at the Brevik plant in Norway. When it opens it will be the only full scale CCUS unit at a cement plant anywhere in the world. The group further plans to reduce the CO2 footprint of its cementitious products to below 500kg/t CO2 by 2030 and aims to generate half of its revenue from low-carbon products. These are not small achievements or ambitions.
Meanwhile, Holcim completed the divestment of its Indian business to Adani Group this week for US$6.4bn. For Holcim the move marks a milestone in the reshaping of its business away from developing markets and the diversification on its product lines into light (and more sustainable) building materials. So why would a company like Adani Group move into the cement sector when multinationals are getting out?
Money is the obvious answer and the one group owner Gautam Adani raised at a speech marking his latest mega-acquisition. He said, “Our entry into this business is happening at a time when India is on the cusp of one of the greatest economic surges seen in the modern world.” He expects his new cement arm to become the most profitable cement producer in the country although his competitors may have other ideas. As well as operational efficiency, Adani also plans to inject US$2.5bn into the business as part of plans to increase its production capacity to 140Mt/yr in the next five years, from around 70Mt/yr at present. However, the financial press in India and elsewhere has wondered how much debt Adani Group can cope with and whether it will consolidate its latest acquisitions or simply use them to buy into even more sectors. Time will tell.
Lastly, it should be noted that Adani Group’s new rival UltraTech Cement has targeted a production capacity of 154Mt/yr by 2025. Any growth in the Indian market will clearly be contested. It is also worth noting that the latter company has retained ‘cement’ in its name. For now at least.
Heidelberg Materials unveils new corporate identity
21 September 2022Germany: The former HeidelbergCement launched its new name and branding as Heidelberg Materials at a group level on 20 September 2022. The new two-word moniker underlines the cement producer's pioneering role on the path to building materials digitisation and carbon neutrality. 'Materials' stands for its innovative portfolio of sustainable and intelligent building materials, as well as digital solutions. The group's subsidiaries will also change their names to Heidelberg Materials from the beginning of 2023. Among the first to undergo the transformation will be US-based Lehigh Hanson, which will become Heidelberg Materials in early 2023.
Managing board chair Dominik von Achten said “We are proud of our cement business, but the company's range of services goes far beyond cement. Today, and even more in the future.Our future is sustainable. Our future is digital. Customer demands, markets and competitors are changing rapidly. Opportunities and challenges go beyond country borders; communication is becoming increasingly global. Differentiation opportunities arise." Concerning the company's cement business, von Achten said "We will be the first company in the world to offer carbon-free cement at large scale as early as 2024. We are vigorously driving forward the scaling of our CCUS activities: by 2030, we will reduce our CO2 emissions by 10Mt/yr with the projects we have already launched. "