Displaying items by tag: Mill

Zimbabwe: Lafarge Zimbabwe’s cement volumes fell by 55% year-on-year in the first quarter of 2022. The company restarted grinding units at its Manresa grinding plant in February 2022 following a roof collapse in October 2021. In a trading update, Lafarge Zimbabwe said that the disruption impacted its profit in the quarter. The producer took the opportunity to decommission one of its ball mills for replacement with a new vertical roller mill in mid-2022.

Chief executive officer Geoffrey Ndugwa said “The company is confident that volumes will recover and grow as the availability of cement stabilises, especially after the new vertical roller mill start-up in the second quarter of 2022.”

US: Drake Cement & Materials has inaugurated a new finish mill at its integrated plant at Paulden in Arizona. Chief executive officer Enrique Rozas and Ricardo Rizo Patron, the chairman of parent company Skanon Investments, attended the event. Drake Cement & Materials is a subsidiary of Peru-based UNACEM.

India: Chettinad Cement has ordered a MVR 5600 R-6 type mill for raw meal grinding and a MVR 5300 C-6 type mill for grinding composite cements from Germany-based Gebr. Pfeiffer for a new production line at its integrated Kallur plant in Karnataka. The supplier says that the MVR 5600 R-6 type mill is the first of its kind provided with six rollers. The order was placed in April 2022 and the contract has since been activated with the receipt of down-payment and a letter of credit.

The core components of the MVR mills as well as the 5810 kW gearbox will be supplied by Gebr. Pfeiffer SE from Europe. Foundation parts, housings and other components will be manufactured in India and delivered to the customer under responsibility of its subsidiary Gebr. Pfeiffer (India). The office of Gebr. Pfeiffer (India) in Noida, near New Delhi, will also support the end customer in plant design, procure most of the grinding plant machinery such as filters, fans, hot gas generators, the fly ash handling and conveying aggregates, and will be on site with personnel for quality control of the customer's site fabrication as well as supervision of erection and commissioning.

Canada: The Government of Quebec says it will allocate up to US$36m towards a US$110m upgrade project at Ciment Québec’s integrated St Basile plant. The plant intends to build a new grinding unit including new reception, storage and raw material handling systems and two mills. The work is intended to reduce the CO₂ emissions from the plant. France-based Fives FCB previously said that it had won a contract for the project. Commissioning of the new equipment is scheduled for the beginning of 2024.

Dominican Republic: Colacem Group subsidiary Domicem has awarded the contract to upgrade the limestone reclaiming system at its integrated Sabana Grande de Palenque cement plant in San Cristóbal province to Italy-based Bedeschi. The original stacking and reclaiming equipment, installed by Bedeschi in 2004, allows clay and limestone handling at the plant. The upgraded machine will improve the limestone reclaiming system, increasing its capacity from 200t/hr to 360t/hr, the capacity needed in order to feed a new production line that is being installed at the plant.

Czech Republic: Ceskomoravsky Cement is planning a Euro12m upgrade of its integrated Radotín plant. The work will include installing a new vertical grinding mill and other environmental measures, according to the Czech Information Agency. The subsidiary of Germany-based HeidelbergCement will choose suppliers and apply for building permits by early 2023, ahead of construction in mid-2023 and potential operation in 2025.

Saudi Arabia: Qassim Cement has entered into a preliminary agreement with China-based Chengdu Design & Research Institute of Building Materials Industry (CDI) for the engineering, supply and construction of a cement mill at its integrated Buraydah plant. The new mill will have a production capacity of 300t/hr. The project is budgeted at around US$40m and it has an implementation period of 15 months. More binding detailed contracts are expected to be signed by mid-January 2022.

The cement company also plans to appoint a consultant to define the scope of work and identify contractors to build a 30MW solar unit near the Buraydah plant. It said that the company would not incur any capital or operational expenditure as the payment would be based on actual consumption. The solar unit project is part of the country’s Saudi Vision 2030 strategic framework to reduce dependence on oil.

Peru: Germany-based Christian Pfeiffer is supplying grinding and separation equipment for Cementos Inka’s grinding plant project near Pisco. A 4.2m diameter 3500KW mill and a QDK 143-Z type separator with gas recirculation, to help dry the raw material without hot gases, are being provided. Cementos Inka’s 0.7Mt/yr plant was previously reported to have a budget of US$20m.

Russia: Kavkazcement has announced that it will use its Kavkaz cement plant's annual shutdown in the winter of 2021 - 2022 to upgrade the plant's raw materials mills and kiln lines. The Eurocement subsidiary plans to spend US$7.14m on the work, which also includes the replacement of burners in kilns 2 and 4 and the installation of new drying drums, compressors and electrostatic precipitators. The upgrade will increase the 3Mt/yr plant's cement capacity by 10% and its clinker capacity by 30%. Managing director Vladimir Sokoltsov said that the upgrade focused on minimising the plant's environmental impacts.

Sokoltsov said “We will prepare the plant for the high construction season in April 2022. Our products are used in the construction of the largest industrial, transport and municipalinfrastructure in southern Russia." He continued "We understand that the quality of life of a large number of people depends on the pace of our work.”

Zimbabwe: Lafarge Zimbabwe says that a ‘critical’ incident occurred at its Manresa plant in Harare on 11 October 2021 when the roof collapsed over a cement mill. It reported no fatalities or injuries. However, the subsidiary of Switzerland-based Holcim warned that the incident might have an impact on its business performance for the last quarter of 2021. It added that it had already started taking action to repair the structure and restart the mills.

The Herald Zimbabwe newspaper reports that there has been a “general low visibility of the company’s cement in the market.” It added that the company started building a new cement mill at the plant in March 2021 with an expected commissioning date of March 2022.