Displaying items by tag: Plant

Niger: The government has approved a project by Kao Cement to spend US$287m on a plant in the Tahoua region. The scheme is expected to create over 300 jobs, according to Agence Ecofin. Kao Cement is based in Niamey. A previous government scheme in 2017 looked for investors to build a 0.95Mt/yr cement plant in Kao.

Nigeria: BUA Cement’s revenue grew by 12.7% year-on-year to US$261m in the first half of 2020 from US$232m in the same period of 2019. Its profit after tax rose by 13.7% to US$89.8m from US$78.9m. In comments reported by the Daily Independent newspaper, Yusuf Binji, the managing director of BUA Cement said that, “In a bid to further drive cost efficiencies and sustainability, we entered into strategic alliances for the supply of liquefied natural gas (LNG) at the Kalambaina, Sokoto State and the management of our mining operations.”

The cement producer has a production capacity of 8Mt/yr. It plans to increase this to 11Mt/yr when it commissions a new 3Mt/yr plant in Sokoto State in 2021.

Germany: The Westküste100 green hydrogen project has received funding approval from the Federal Ministry of Economic Affairs. The plan is backed by an investment of Euro89m, with Euro30m of this total approved for the project’s launch in August 2020. The initiative intends to produce green hydrogen, transport it in the gas network, use it in industrial processes and to interlink different material cycles within the existing infrastructure. The consortium brings together ten partners: EDF Deutschland, Holcim Deutschland, OGE, Ørsted Deutschland, Raffinerie Heide, Heide’s municipal utility, Thüga and ThyssenKrupp Industrial Solutions, along with the Region Heide development agency and the Westküste University of Applied Sciences.

“An electrolysis plant with a capacity of 700MW - this is our vision and the next milestone in implementing the development targets laid down in the national hydrogen strategy by 2030,” said Jürgen Wollschläger, managing director of Raffinerie Heide and coordinator of the Westküste100 project.

The funding approval enables work to begin on the first phase of the project, which is set to run for five years. A newly formed joint venture, H2 Westküste, comprising EDF Deutschland, Ørsted and Raffinerie Heide, is to build a 30MW electrolyser which will produce green hydrogen from offshore wind energy and provide information on the operation, maintenance, control and grid compatibility of the equipment.

In a later stage of the project hydrogen from both electrolysis and CO₂ from a cement plant in Schleswig-Holstein will be used in the process. During the initial phase of the Westküste100 project preparations will be made for converting the Lägerdorf cement plant to an oxyfuel combustion process.

Thorsten Hahn, chief executive officer (CEO) and chairman of Holcim (Deutschland) said, “For us, as a manufacturer of building materials, the funding approval is a key milestone on the way to decarbonising cement production. Now all of us involved in Westküste100 must move forward quickly, decisively and dynamically in order to achieve our ultimate goal of cross-sectoral coupling on a large industrial scale in the coming years.”

Italy: Italcementi and Calcestruzzi have supplied specialists and products, including 67,000m³ of concrete, for the Genoa-San Giorgio Bridge. The new structure has been built to replace the Morandi Bridge that collapsed in mid-2018. Products from the integrated Calusco d'Adda cement plant, the Novi Ligure grinding plant and Calcestruzzi’s concrete plants in Genoa supported the project.

China: West China Cement says that its subsidiary Yaobai Special Cement has agreed to buy a 97.5% share of Kangding Paomashan Cement for US$105m. Kangding Paomashan Cement is currently building a 1.5Mt/yr cement production line in the northwest of Ganzi Prefecture of Tibet. The new plant is intended to benefit from its location when the Sichuan-Tibet Railway project fully opens in 2021.

Thailand: Profits have risen at Siam City Cement due to cost cutting initiatives and lower energy prices despite disruption caused by government-related coronavirus responses. It also mothballed a kiln at its Saraburi plant in May 2020 to, “optimise resources and capacities corresponding to demand contraction across the region.” The group’s net sales fell by 10.9% year-on-year to US$679m in the first half of 2020 from US$792m in the same period in 2019. Its net profit rose by 6.2% to US$59.2m from US$55.8m.

Japan: Taiheiyo Cement has installed three BWZ bucket elevators and a Louise TKF drag chain conveyor supplied by the Hong Kong-based subsidiary of Aumund at its new power plant at Ofunato. The cement producer uses both biomass and coal at the plant.

Two elevators and the drag chain conveyor are used to transport palm kernel shells (PKS) and palm empty fruit bunches (EFB), which are used as alternative fuels in the power plant. Each has a capacity of up to 150t/hr. The conveying concept is designed so that the different materials are kept apart and enter the silo buffer tanks separately. The third bucket elevator is used for coal handling. It is a gravity discharge type BWZ-S elevator with a capacity of up to 35t/hr.

Russia: Siberian Cement Holding Company (SibCem) subsidiary Iskitimcement produced 454,000t of cement in the first half of 2020, up by 7.8% year-on-year from 421,000t in the first half of 2019. Cement shipments over the period were 447,000t, up by 7% from 418,000t.

Iskitimcement said that its CEM-I Ordinary Portland Cement (OPC) was its most in-demand product, constituting 53% of total production at 243,000t. Its new CEM-II Portland slag cement, launched on 28 April 2020, achieved production volumes of 4000t (1%). It said that the coronavirus outbreak caused a slowdown in June 2020, resulting in a 7% year-on-year drop in demand compared with June 2019. Managing director Vladimir Skakun said, “The general weakening of economic activity, the fall in oil prices and the exchange rate of the national currency and a decrease in the incomes of Russians are causing concern.”

The company completed the installation of a closed-circuit dynamic separator and bag filter produced by Germany-based Christian Pfeiffer into the Iskitimcement plant’s grinding unit 6 in June 2020. To date, the equipment has produced 114,000t of ultra-fine cement towards an annual target of 480,000t.

UK: An independent report by Mott Macdonald has found that Breedon Group’s Hope Cement plant in Derbyshire contributes Euro67m/yr to the local economy, up by 15% from Euro58m/yr at the time of the previous report in July 2017. The 1.5Mt/yr integrated cement plant employs 270 people, 202 of them directly, corresponding to 1.8% of total employment in the national park in which it is situated. Its economic contribution to the park’s total economic output of Euro956m is 7%.

Breedon Group said that the 90-year-old plant “Has a long tradition of actively engaging with the local community through its many social and communal activities. These include access for local residents to the Hope Works estate and the Earles Sports and Social Club as well as on-site open days and tours and a range of local business and community partnerships.” Manager Ed Hope said, “It is gratifying to see the healthy increase in our contribution to the local economy over the past few years. We’re very proud of the part we play in the lives and employment of people in the Peak District National Park.”

Philippines: Eagle Cement has shared plans for the installation of a fifth mill at its 7.1Mt/yr integrated cement plant in San Ildefonso, Bulacan Province at a cost of US$30m. Business World News has reported that the upgrade will raise the plant’s capacity to 8.6Mt/yr. President and chief executive officer John Paul Ang said, “Our strong financial position will allow us to weather this health crisis battering the economy without giving up major components of our expansion plans.”

Eagle Cement said that it “ramped up production” following the national coronavirus lockdown in June 2020 in order “to support the government’s push for accomplishing critical infrastructure projects.” It is currently working towards the launch of an online customer portal for placing and tracking cement orders.