Global Cement Newsletter

Issue: GCW347 / 04 April 2018

Headlines


Persistence has paid off for UltraTech Cement this week. Although the deal is not complete, all the signs are pointing towards India’s largest cement producer buying Binani Cement despite losing an auction for it last month. Here’s a recap of what has happened so far.

In July 2017 the National Company Law Tribunal (NCLT) in Kolkata, a semi-judicial body that rules on issues relating to companies, started insolvency proceedings for Binani Cement. It followed a plea by one of the cement company’s creditors, the Bank of Baroda, that had an outstanding claim of around US$15m. The Kolkata bench of the NCLT rejected Binani Cement’s argument that the debt was tiny compared to the assets of its parent company Binani Industries of US$2.15bn. It then appointed an administrator, or resolution professional, called Vijaykumar Iyer, a partner at Deloitte Touche Tohmatsu India. More on him later on.

The subsequent auction of Binani Cement raised lots of interest both internationally and locally due to its production base. The company operates a 4.9Mt/yr plant at Binanigram in Rajasthan with two kilns and four mills. It also runs a 1.4Mt/yr cement grinding plant at Sirohi in the same state. Unusually though for an Indian producer it also runs a 2Mt/yr grinding plant at Jebel Ali, Dubai in the UAE and a 0.5Mt/yr integrated plant, Shandong Cement, in China.

Its products domestically in India include 43 and 53 grades Ordinary Portland Cement and Portland Pozzolana Cement, with the Bollywood film star Amitabh Bachchan as its brand ambassador. On that last point the Indian Supreme Court chastised Binani Cement in 2014 for not paying sales tax in Rajasthan whilst being able to hire Bachchan! However, given the ferocity of the struggle to buy Binani Cement maybe all that marketing of the brand paid off, giving the producer a much higher profile than it might otherwise have had.

Anyway, lots of companies showed interest in Binani Cement in the first round of bidding in late 2017. CRH, LafargeHolcim, HeidelbergCement, India Cement, Orient Cement, Ramco Cement, Shree Cement, UltraTech Cement and Piramal Group were all linked to the auction. Eventually UltraTech Cement, JSW Cement, Ramco Cement, HeidelbergCement India, Dalmia Bharat and a pair of Indian investors all submitted bids and JSW Cement emerged as the winner with a bid of US$919m. However the emergence of an additional liability of around US$250m scuppered that auction when it turned out that Binani Cement had offered a corporate guarantee for the acquisition of a fibreglass asset in Europe known as 3B in 2012 by Binani Industries. By February 2018 the next auction was in progress and this time Dalmia Bharat Cement and UltraTech Cement led the race. Dalmia Bharat won the second auction with a bid of around US$1.03bn made in a consortium with Bain Capital’s India Resurgent Fund and Piramal Enterprises.

At this point the situation might have conceivably slowed down. Instead, UltraTech Cement kept on fighting and queried the entire bidding process. It then made a direct offer of US$1.11bn to Binani Cement in the form of a so-called ‘comfort letter’ that Binani Industries used to stop the insolvency process. At the same time it received approval from the Competition Commission of India in its bid for Binani Cement, the previous absence of which was one of the reasons its bid against Dalmia Bharat was rejected.

Indian company law now faced a dilemma over how a bankruptcy works given that the NCLT was meant to be in charge. A way out was found though when the NCLT in Kolkata and the National Company Law Appellate Tribunal both allowed the bidders to settle the dispute ‘amicably.’ To add further confusion the administrator Vijaykumar Iyer also alleged right in the middle of the final tussle between Dalmia Bharat and UltraTech Cement that fraudulent transactions had been made by Binani Cement! Whether this has any further implications remains to be seen.

At this stage nobody is likely to declare UltraTech Cement the winner of Binani Cement until it actually picks up the keys to the cement plants. Perhaps not even then in case of any lingering legal issues! UltraTech Cement clearly views Rajasthan as a growth area given the tenacity with which it has gone after Binani Cement. It operates two integrated plants in the state and is building two more of its own. After its long journey in buying plants from Jaiprakash Associates in 2017, UltraTech Cement is starting to look like the cement producer that simply won’t take no for an answer.


Switzerland: Thomas Schmidheiny has decided not to stand for re-election for the board of LafargeHolcim. In recognition of his years of service to LafargeHolcim and its predecessor company Holcim, the board of directors has decided to name Schmidheiny honorary chairman of the group. He will remain one of the group’s main shareholders. Fellow board member Bertrand Collomb has also decided to stand down.

“For almost 50 years Thomas Schmidheiny has made a significant contribution to the success of Holcim and later LafargeHolcim. He was instrumental in successfully expanding into promising growth markets and has made Holcim one of the leading companies in its industry. On behalf of the board and all employees I would like to thank Thomas Schmidheiny for his exceptional contribution to our company,” said Beat Hess, chairman of the board of LafargeHolcim. He also thanked Collomb for his contribution to Lafarge and then LafargeHolcim.

Schmidheiny began his career at Holcim in 1970. He became a member of the executive committee six years later and served as chief executive officer (CEO) between 1978 and 2001. After joining the board of directors in 1978 he was chairman of the board of directors from 1984 until 2003. Later, he was a key part of the merger between Holcim and Lafarge that completed in 2015.

Collomb joined Lafarge in 1975. After serving in different management positions, including Head of North American operations, he served as chairman and CEO of Lafarge from 1989 to 2003, as chairman until 2007 and then subsequently director until 2012. He was named honorary chairman of Lafarge in 2007 and joined LafargeHolcim’s Board in 2015. Collomb has also decided not to stand for re-election at the upcoming annual general meeting, in order to follow a customary age limit of 75 years.

All other current members of the board of directors will be proposed for re-election at the annual general meeting. This will include: Beat Hess; Oscar Fanjul; Paul Desmarais, Jr; Patrick Kron; Gérard Lamarche; Adrian Loader; Jürg Oleas; Nassef Sawiris; Hanne Birgitte Breinbjerg Sørensen; and Dieter Spälti. Following the election of the nominees the board of directors will drop in size to 10 members compared to 12 at present.


UK: Samson Materials Handling has appointed Karl Woodhouse as its sales director with effect from February 2018. Woodhouse’s career in materials handling started almost 27 years ago with B&W Mechanical Handling, which became Samson Materials Handling in 2013. Samson Materials Handling, a subsidiary of Aumund Group, sells products in the bulk materials handling sector.


Morocco: Ciments de l’Atlas’ (CIMAT) income rose by 1.27% year-on-year to Euro51.1m in 2017, according to Le Boursier. Its sales rose by 5.7% to Euro239m. The cement producer operates two cement plants at Ben Ahmed in Settat and Beni Mellal in Tadia Azilal.


Bosnia & Herzegovina: Tvornica Cementa Kakanj’s (TCK) sales revenue grew by 13.3% year-on-year to Euro48.5m in 2017 from Euro42.8m in 2016. Its sales volumes of cement rose by 12.3% to 0.49Mt from 0.43Mt. Its earnings before interest and taxation (EBIT) rose by 12.5% to Euro8.89m from Euro8.09m. It attributed the growth to continued growing market at home in Bosnia & Herzegovina.

General director Branimir Muidža said that the subsidiary of Germany’s HeidelbergCement started adding new cement silos to its plant in 2017 with completion scheduled for 2018. It has also started preparing its plants to use refuse-derived fuel (RDF).

Total consumption of cement in Bosnia & Herzegovina was estimated to be 1.2Mt in 2017, a rise of 6% from 2016. The boost was pinned on construction of a new road project.


Turkey: YD Madencilik, part of Üstyapi Insaat Group, has ordered a 5000t/day clinker production line from Germany’s KHD Humboldt Wedag. The plant will be built at Yiglica, Düzce in the Marmara region. KHD will be responsible for engineering and equipment supply, as well as the supervision of erection and commissioning. It will also provide its Simulex plant simulation software to mirror the operation of the new plant.

The new production line will consist of the following KHD core components: a six-stage preheater with Pyroclon LowNOx AF calciner, equipped with a Pyrotop compact mixing chamber, tertiary air duct and the Pyrobox calciner firing system; a three tyre rotary kiln, with a diameter of 4.8m; a Pyro-Jet kiln burner; and a Pyrofloor clinker cooler equipped with a Pyrocrusher system.

After commissioning, KHD says that YD Madencilik’s plant will operate its most efficient six-stage preheater in Turkey. It added that close to 70% of Turkish cement production units have been designed and installed by KHD. Commissioning of the plant is scheduled for the third quarter of 2019.


Russia: BASF Construction Systems plans to spend at least Euro6m towards building a new cement additive and concrete admixture plant. The plant will be the company’s fifth in the country, according to Interfax. The subsidiary of Germany’s BASF is currently looking for a site for the unit with a decision planned for 2018. It will then build the plant by 2021.


China: The merger between China National Building Material (CNBM) and China National Materials (Sinoma) is looking likely to be completed in early May 2018. The companies have issued a scheduled timeline for key events of the withdrawal of Sinoma shares and the implementation of a share exchange. This process is expected to be completed on or around 3 May 2018 with CNBM updating its business registration at the Beijing Municipal Administration of Industry and Commerce as soon as possible thereafter. The merger marks the conglomeration of the leading Chinese cement producer and equipment manufacturer.


Vietnam: Phuc Son Cement is under investigation for exploiting minerals. An inspection report by the State Audit Office has accused the cement producer of using mineral volumes higher than the amount it was licenced for in 1996, according to the Viet Nam News newspaper and Dantri. The report has been passed to the prime minister and the chairwoman of the National Assembly. The company has also been accused of causing pollution from its mining activities and not cooperating with the authorities over the investigation.

The State Audit Office estimates that Phuc Son Cement could face a US$11.7m fine for illegally exploiting natural resources and causing environmental damage. Phuc Son Cement, a joint venture between Taiwan’s Lucky Cement and a local partner, operates one of the largest plants in the country.


India: The National Company Law Appellate Tribunal (NCLAT) has allowed the companies fighting to buy Binani Cement to ‘amicably’ settle the dispute. The tribunal was hearing a petition filed by Binani Industries, which holds over 90% of Binani Cement, according to the Press Trust of India. It followed a suggestion by the National Company Law Tribunal of Kolkata that also asked Binani Cement to consider taking an out-of-court offer between the cement producer and its lenders.

A consortium led by Dalmia Bharat won an auction for Binani Cement with a bid of US$974m in early March 2018. However, UltraTech Cement then made a direct bid to Binani Cement a few weeks later.


India/Indonesia: India Cements has purchased an 100% share of Raasi Minerals through its subsidiary Coromandel Minerals. The Singapore-based company owns a controlling stake in several coal mines in Indonesia. No value for the transaction has been disclosed.


India: The state government of Tamil Nadu has scaled down its support for the Amma Cement Supply Scheme. Sales data shows that the scheme failed to meet its targets in 2015 – 2016 and 2016 – 2017, according to the Hindu newspaper. Its highest level of sales was 52% of procurement in August 2016. The subsidised cement scheme was launched by former Chief Minister Jayalalithaa in 2014 to help lower and middle income groups purchase cement at subsidised prices.


Bangladesh: HeidelbergCement Bangladesh and China National Heavy Machinery have signed a deal to expand the Kanchpur plant near Dhaka, according to ENP Newswire. HeidelbergCement Bangladesh operates two cement grinding plants in the country.


Algeria: LafargeHolcim Algeria has continued exporting cement to The Gambia with a third consignment from its d'Oggaz plant. The 30,000t order of Ordinary Portland Cement was exported from the Port of Arzew to Banjul, according to the El Moudjahid newspaper. The deal follows two previous ones in December 2017 and March 2018.


Tunisia: China’s Anhui Conch plans to open an office in Tunis to explore investment opportunities. A delegation from the cement producer met with Slim Feriani, the Minister of Industry and Small and Medium Enterprises, according to African Manager.


Tunisia: Clinker production at Carthage Cement’s plant in Djebel Ressas has stopped due to union action by the staff of NLSupervision. Concrete production, aggregate production and clinker export is proceeding as normal. The cement producer said that the management of NLSupervision and union representatives are currently meeting to resolve the issue. NLSupervision, a subsidiary of Denmark’s FLSmidth, holds an operation and maintenance contract for the cement plant.


Philippines: Germany’s ThyssenKrupp hopes to secure orders of around US$50 – 100m in 2017 due to the government’s ‘Build, Build, Build’ infrastructure development programme. It raised US$30m in the country in 2017, according to the BusinessWorld newspaper. The equipment manufacturer wants to benefit from the construction of new cement and power plants. Typically, it provides the engineering and material handling aspect of a project, while a local partner handles the construction.


US: The Environmental Protection Agency (EPA) has awarded CalPortland the 2018 Energy Star Partner of the Year Sustained Excellence Award for continued leadership and superior contributions to Energy Star. CalPortland’s accomplishments will be recognized by the EPA and the Department of Energy at a ceremony in Washington, DC on 20 April 2018.

Its key accomplishments in 2017 include: promoting energy management across the US cement industry through the chief executive officer’s leadership of a trade association and an offer of the company’s assistance to others in the industry; earning the EPA’s Energy Star plant certification for two cement plants where one was recently purchased and required extensive upgrades and energy improvements to qualify in less than two years; and continuing to invest in operations through new plant hardware such as a high efficiency separator for a mill, efficient new equipment to improve raw feed processing, and computational fluid dynamic software to better manage process air and material flows. The company also developed innovative methods for training employees and motivating them to manage energy in their work. In its outreach work it informed employees and over 106,000 community members and schools, competitors and others about energy management and the Energy Star program.


Philippines: Trade Secretary Ramon Lopez says that all imports of cement have passed quality tests since the implementation of the new Department Administrative Order (DAO) in November 2017. He said that a review of the DAO found a total of 167 cement shipments totalling 1.93Mt conducted by 32 traders and manufacturers, according to the Philippine Star newspaper. Of the 167 shipments, Lopez said 24 conducted pre-shipment tests from its source country through accredited testing laboratories. He added that the pre-shipment tests were also subject to post-shipment tests and all passed the post-shipment tests also. The review was carried out to check whether pre-shipment tests were rigorous enough.


Algeria/Niger: The Aoulef cement plant in Afrar province has started exporting cement to Niger. Youcef Yousfi, the Minister of Industry and Mines, welcomed the news in a statement, according to the El Moudjahid newspaper and the Algeria Press Service. The plant exported 950t of Ordinary Portland Cement by land. The 1.5Mt/yr Aoulef cement plant started production in December 2017. It aims to export around 1Mt/yr of cement.


India: UltraTech Cement has received approval from the Competition Commission of India (CCI) regarding its bid for Binani Cement. It said that the Committee of Creditors (COC) of Binani Cements had rated Bharat Dalmia as the leading bidder instead of UltraTech Cement because it didn’t have clearance from the CCI. “A lot of apprehensions were raised by the resolution professional about UltraTech obtaining the CCI clearance, on its bid for Binani Cements,” said UltraTech Cement in a statement.


Germany: Beumer Group has launched two start-up companies as part of its business strategy for 2018: ‘The best, not the biggest’. The new subsidiaries are intended to develop minimum viable products (MVP) or prototypes that feature minimum equipment and generate sustainable added value. Both companies are intended to use ‘advanced and disruptive’ business ideas to influence and improve existing business models.

BG.evolution is located in Dortmund near the Digital.Hub Logistics innovation centre. Researchers at this company are working on designing the logistics for digital business models in conjunction with the Technical University of Dortmund and other external specialists. BG.challenge in Berlin is intended to develop new business models that may disrupt existing business models from outside. BG.challenge also offers start-up support for young entrepreneurs.