Global Cement Newsletter

Issue: GCW666 / 03 July 2024

Headlines


Saint-Gobain looks set to increase its presence in the construction chemicals market this week when it announced a deal to buy Fosroc. A definitive agreement has been set for the acquisition valued at just over US$1bn. The purchase will be financed in cash and is expected to close in the first half of 2025.

The light construction materials company has been growing its construction chemicals capabilities for several years now. In 2021 it acquired Chryso for Euro1.02bn and then it bought GCP Applied Technologies for Euro2.3bn in 2022. Acquisitions of smaller companies in the sector, including Duraziv and IMPAC, also took place. With regards to the proposed Fosroc transaction, Saint-Gobain highlighted in its press release that the deal was “supported by solid macroeconomic factors including the transition towards low-carbon concrete.” It also noted that Fosroc’s geographic profile would strengthen its own presence in emerging markets such as India and the Middle East. Chryso’s market share is mainly in Europe, Turkey and Africa. GCP’s is in North America, Latin America and Asia-Pacific.

As Riccardo Stoppa, Saint-Gobain’s Business Director of Cement additives related to Global Cement Magazine in our May 2024 issue, the Construction Chemicals Business Unit of Saint-Gobain’s High Performance Solutions (SGHS) division broadly produces two groups of products for the cement and concrete sector: additives and admixtures; and a wider range of more recent products using newer chemistry approaches. Saint-Gobain’s total annual revenue is around €48bn/yr with SGCC’s contribution weighing in at around €1bn/yr. Most of that latter revenue derives from the former businesses of Chryso and GCP. Finally, Stoppa highlighted SGCC’s strength in North America, Europe and China but also highlighted the potential in the Middle East for its products. That last point makes interesting reading in light of the current Fosroc deal.

India was flagged as a benefit of the proposed Fosroc purchase. If any further reminder of the growth and market consolidation taking place there were needed, UltraTech Cement revealed this week that it is in the process of buying a 23% share of The India Cements. This story ties into the rivalry between the country’s two largest cement companies. Both UltraTech Cement and Adani Group are mounting up production capacity at pace through both acquisitions and by building new plants. All of this is rosy news for a company selling additives and admixtures to the cement and concrete market.

Saint-Gobain latest acquisition is subject to the usual regulatory conditions as one might expect. Yet, what Saint-Gobain didn’t mention in its statement, was that it reportedly had one of its sites in Türkiye visited in late 2023 as part of an international investigation into anti-competitive behaviour in the sector. Switzerland-based Sika was also linked to the case at the time. The UK-based Competition and Markets Authority (CMA) announced in October 2023 that it had launched an investigation into suspected anti-competitive conduct in relation to the supply of chemicals for use in the construction industry. It said it was working with the European Commission and that it had been in contact with other authorities, including the US Department of Justice, Antitrust Division. At this time Sika confirmed to Construction News that inspections had taken place into “suspected antitrust irregularities in the area of additives for concrete and cement.” However, it is important to note here that these were merely information gathering activities and no accusations of any breaches of competition law have been made so far. All of this suggests that Saint-Gobain does not seem too troubled by the interest of the various competition bodies with regards to its expansion plans.

In his interview, Stoppa told Global Cement Magazine that SGCC’s products allow cement and concrete producers to reduce the amount of cement used in their concrete. This is almost heretical thinking to a world that produces too much clinker. Yet Saint-Gobain is betting on exactly this outcome through the expansion of its construction chemicals division. Its purchase of Fosroc is the latest stage in this line of thought. It’s not the only company doing this. In May 2023 Sika completed its purchase of MBCC Group, another admixture manufacturer. Further sector consolidation looks likely.


India: Sumnesh Khandelwal has resigned as the Deputy Chief Financial Officer of JK Cements. He has been in post since late 2021. Prior to this he was the Deputy President – Commercial for JMC Projects and was the CEO of Robo Silicon Private. Earlier in his career he spent nearly 20 years working for UltraTech Cement, eventually becoming a Joint Executive President. Khandelwal is a chartered account affiliated to The Institute of Chartered Accountants of India.


Mexico: Cementos Moctezuma has appointed Fortino Delgado Carrillo as its Director of Legal Affairs. He succeeds Belen Molins Benavent in the post.

Delgado has worked as Senior Legal Manager Litigation for Cementos Moctezuma since early 2021. Before this he held a variety of corporate legal roles for companies, including Monere Business, Inter-Con Security Systems and MultiPack. He also worked as the Director General for the National Human Rights Commission Mexico. Delgado holds law qualifications from the Universidad Nacional Autónoma de México and the Universidad de Castilla-La Mancha.


Global: Titan Group and Sinoma CBMI have signed a Memorandum of Understanding (MoU) to collaborate on new business opportunities and technological innovations, focusing on decarbonising and digitising cement manufacturing.

Chair of the Titan Group executive committee, Marcel Cobuz, said "Our partnership with Sinoma will enhance our Green Growth Strategy 2026, benefiting both companies and advancing efficiencies across various fronts. Together, we are transforming the building materials sector towards a net zero future."

The MoU extends the collaboration beyond their initial joint venture on Titan's cement plant in Albania, exploring further advancements in low-carbon fuel and cooler technologies, virtual cement applications, digital logistics and carbon capture solutions.


Switzerland: Holcim will close its historic site in Holderbank, Argovia, relocating approximately 200 employees to its headquarters in Zug from 2026. This move ends Holcim's 114-year presence in its founding location. Holcim will provide financial assistance for relocation or for those whose commute is affected, according to The Geneva Tribune. Prior to the transfer, the Zug headquarters will undergo renovation and expansion, eventually accommodating over 400 staff.

A spokesperson for Holcim said "The merger of the site and offices will not lead to any job cuts. There will be no layoffs."


India: Beumer will establish a production site in Reliance MET City, Jhajjar, with an investment of more than US$24m. The site covers over four hectares and represents a strategic expansion for Beumer's subsidiary, Beumer India. Construction is set to begin in mid 2024 with the plant's inauguration scheduled for September 2025.


UK: The Materials Processing Institute has launched the next phase of the EconoMISER programme with a €5m investment to develop sustainable technologies. The institute aims to advance research in alloy development, furnace modelling and decarbonisation of cement and concrete.

The institute will establish a new cement and concrete research centre and invest in technologies such as predictive artificial intelligence for alloy development. This initiative is part of the UK's effort to decarbonise critical sectors like cement through the EconoMISER programme, supported by UK Research and Innovation.


Pakistan: Domestic cement sales declined by 4.6% to 38.2Mt in FY2024 from 40Mt in FY2023, reflecting a slowdown in construction activities. Despite this, exports were up by 56% to 7.1Mt, contributing to a slight overall rise in cement dispatches of 1.6% to 45.3Mt in 2024, according to Dawn newspaper.

A spokesperson from The All Pakistan Cement Manufacturers Association said “Cement is not a luxury item but a basic necessity. The government must take measures to reduce construction costs to make it affordable for the masses.”


UK: Heidelberg Materials has announced the launch of a public consultation for its carbon capture and storage (CCS) project at Padeswood Cement Works. The consultation, which runs from 2 July - 12 August 2024, will gather public input on the proposed plans to install the CCS technology, which will capture up to 800,000t/yr of CO₂, according to local news reports.

The Padeswood CCS project is expected to create over 400 jobs and forms part of the HyNet North West initiative, a major industrial decarbonisation effort that includes constructing a 60km pipeline to transport CO₂ to depleted gas reservoirs in Liverpool Bay for storage.


UK: Aggregate Industries has commenced civil construction at its new manufacturing facility and import terminal at the Port of Tilbury. This new grinding station and storage facility aims to be fully operational by 2026.

The project will allow the company to supply conventional, low-carbon and circular cementitious materials 24 hours a day from five loading heads, meeting growing demands for sustainable building materials. It includes investments in new plant equipment for manufacturing blended cements and lower carbon cement components, such as ground granulated blast furnace slag and materials from construction demolition.


Peru: Unacem has unveiled its roadmap to 2030, committing to a carbon emissions target of 500kg of CO₂/t of cement by 2030 across all operations, a reduction from the current 607kg/t. The company plans to achieve carbon neutrality by 2050 and is investing US$300m to meet these goals.

In 2023, Unacem achieved a CO₂ reduction of 5kg/t of cement and targets a further 6kg/t reduction in 2024, with medium-term goals of 21kg/t and 16kg/t for 2025 and 2026, respectively. The roadmap also includes enhancing thermal efficiency and transitioning to 100% clean energy for its Peruvian operations by 2035.


Ghana: The Ghana Standards Authority (GSA) is set to close down several cement manufacturing firms for producing low-quality products, as part of its effort to combat substandard cement production nationwide, according to Adom Online. This initiative aligns with the protections outlined in the Ghana Standards Authority Act 2022. Currently, there are only 14 licensed cement plants in Ghana.

Director General, Alex Dodoo, said "The GSA has done research and we have noticed that some particular players believe that the only way to compete is to reduce the quality of cement. We have closed three of them and I can assure you that in the coming days a lot more will be closed down. If there is one thing we will not compromise on, it is quality.”


Vietnam: The average export value of Vietnamese cement and clinker has dropped sharply in 2023 due to falling prices, with the average price for clinker declining to US$31-32/t in May 2024, from US$46-48/t in 2022. The Vietnam News Brief Service reports that the Ministry of Construction (MoC) has identified an increase in export tax from 5% to 10% starting 1 January 2023, and additional anti-dumping duties imposed by the Philippines in March 2023, as barriers reducing the global competitiveness of Vietnamese clinker.

In response, the MoC has proposed eliminating the export tax on clinker and revising policies to allow for VAT refunds on clinker exports. According to the MoC, resolving these tax and VAT issues is key to the success of Vietnamese clinker exports, which currently lag 20% behind international competitors,


India: Ultratech Cement has commissioned an additional 3.35Mt/yr of clinker and 1.8Mt/yr of grinding capacity at a unit in Tadipatri, according to Reuters. This expansion is part of a broader 22.6Mt/yr capacity expansion announced in June 2022, which will bring the company's total cement capacity to 154.86Mt/yr.


US: Solidia Technologies has entered a technology licensing agreement with CalPortland. The deal grants CalPortland limited rights to use Solidia’s patents, which can reportedly reduce the carbon footprint of cement and concrete by up to 50%. The limited licenses will allow CalPortland to use the Solidia technology to develop low carbon solutions. CalPortland also purchased certain laboratory and plant assets from Solidia.

CEO of Solidia Technologies, Russell Hill, said "CalPortland's unwavering commitment to decarbonisation of the cement and concrete industries makes it a great partner for continuing the vast development and research advanced by Solidia more than a decade ago."


India: The Bhubaneswar Municipal Corporation has decided to continue its partnership with Dalmia Cement, allowing the company to receive an additional 70,000t of refuse derived fuel (RDF) from a temporary transit station at Gadakana. This decision comes as part of ongoing efforts to manage the substantial amount of RDF generated from daily waste processing, according to the New Indian Express.

An official from the civic body said "As the waste-handling site receives around 450t/day of garbage, we have agreed to allow Dalmia to take another 70,000t of waste. Previously, we had signed a contract with the company to send 70,000t of RDF to its Rajgangpur factory for co-processing within nine months. In the last six months, around 50,000t of waste has been sent."


India: The Jaipur Heritage Municipal Corporation has successfully converted around 6000kg of seized single-use plastic into a revenue-generating resource by selling it to cement plants. The plastic was collected over the past three to four months from local markets as part of an anti-plastic campaign, according to the Press Trust of India.

Commissioner Abhishek Surana said "Disposal of the seized single-use plastic was a major issue. We assessed that a supply chain exists in the system and installed refuse derived fuel machines at dumping yards to shred the plastic and sell it to cement manufacturing plants. It has also started generating revenue for the corporation."


Switzerland: Holcim plans to invest around US$278m in its three Swiss cement plants to reduce the use of fossil fuels in cement production and comply with future limits set by the Swiss Air Quality Control Ordinance. The ‘Phoenix’ project alone is expected to cost between US$78 and US$111m, according to Clemens Wögerbauer, chief commercial and sustainability officer at Holcim Central Europe West.

The Phoenix project will reduce the use of lignite for heating cement kilns. A gasifier will be constructed to process waste materials like residual wood, paper sludge and plastics into synthesis gas for heating the kilns. Additionally, a catalyst powered by the kiln's waste heat will be used to reduce nitrogen and ammonia emissions, aligning with future Swiss environmental targets. The Siggenthal plant is expected to reduce its CO₂ emissions by over 30,000t/yr from its current output of 450,000t/yr.

The new facility is scheduled to start operating in 2028 and may be replicated in other Holcim cement plants if successful. The Phoenix initiative will increase the proportion of alternative fuels used from the current 57% to 80%, targeting over 85%.


US: Holcim has invested in Travertine, utilising the startup's technology to bind CO₂ from direct air capture into advanced mineral components for permanent carbon sequestration. This investment, made through Holcim MAQER Ventures, will scale Travertine’s technology for cement decarbonisation.

Chief Sustainability Officer at Holcim, Nollaig Forrest, said, "We're excited to work with innovative startups like Travertine to advance our goal of making decarbonised cement and concrete a reality at scale this decade. Driving circularity, Travertine reduces carbon emissions by capturing and binding CO₂ into advanced mineral solutions."


Spain: Mondi has launched the 'SolmixBag', a sustainable packaging solution, in collaboration with Cemex in the Balearic Islands of Ibiza, Mallorca and Menorca. The single-layer paper bag is designed to store and transport dry mortar, dissolving in the mixing process and integrating with the cement to reduce waste. The Balearic Islands have strict legal requirements on landfilling, waste incineration and extended producer responsibility, which have reportedly initiated the partnership.

Commercial Director at Mondi, Fabio Barbieri, said "This is an exciting step in the trajectory of SolmixBag, which offers an easy and convenient solution to use on construction sites. The product launch brings our MAP2030 goals to life by effectively reducing waste, and also illustrates our collaborative approach.”


US: Queens Carbon has secured a US$14.5m grant from the US Department of Energy under its SCALEUP program. The funding will support the pilot of Queens Carbon's low temperature, ‘zero CO₂’ emission technology at an existing cement production site. Queens Carbon's supplementary cementitious materials, which replace 20-50% of the high-CO₂ binder in cement, will be produced at a pilot plant with a capacity of 10t/day.

CEO Daniel Kopp said “This SCALEUP grant is a tremendous step forward on our path to commercialisation. Partnering with the Department of Energy and a major cement industry player to deploy, operate, and optimise our 10t/day pilot plant will put us on an accelerated path to gigatonne-scale CO₂ reductions.”


Austria: Austria's cement industry produced approximately 4.4Mt in 2023, a 15% decrease from 2022. According to Holcim Austria CEO, Berthold Kren, there will be another double-digit decline in 2024. Kren highlighted a significant downturn in construction sectors, with a notable drop in housing permits. Infrastructure construction in eastern Austria is also decreasing, aligning with broader negative economic trends affecting the industrial construction sector.


India: UltraTech Cement says that it will acquire a 23% stake in The India Cements. The Press Trust of India has reported the value of the deal as US$226m. The transaction is scheduled for completion by the end of July 2024.


Switzerland: Holcim plans to expand the use of artificial intelligence (AI)-based software at 100 production plants by 2028. The company will use the technology for predictive maintenance, in order to increase operational efficiency and resilience. It has installed the system at 45 plants to date. C3 AI is providing its predictive software products, and the group is also piloting generative AI techniques.

Holcim CEO Miljan Gutovic said "AI is a transformative technology that will revolutionise our industry. Already widely embedded across Holcim, AI catalyses operational efficiency and enhances customer service.”


India: Shree Cement says that it has reached 1GW captive power capacity across its plants, after commissioning a new 19.5MW solar power plant at a facility in Andhra Pradesh. Renewables account for 499MW (50%) of the total. Shree Cement says that its investments in renewables to date total US$479m. NBM & CW News has reported that the company has current planned new investments worth US$120m in renewables. This will cover 132MW-worth of solar, 36MW of wind and 34MW of waste heat recovery power capacity.


India: Adani Group plans to invest US$15.7bn in the current, 2025 financial year. The investments will support Adani Group’s expansion and diversification across various sectors, including cement. The group plans to reach 140Mt/yr in cement production capacity by the end of the 2028 financial year. The 2025 financial year will end on 31 March 2025.


Switzerland: Holcim has acquired recycling, ready-mix concrete and aggregates company Cand-Landi Group. The company employs 250 people across its operations in Western Switzerland. Holcim plans for Cand-Landi Group to supply alternative raw materials and fuels for use at its Eclépens plant. It says that the acquisition will increase its recycling capacity of construction and demolition materials by 100,000t/yr.

Holcim CEO Miljan Gutovic said "The acquisition of the Cand-Landi Group will advance decarbonisation and circularity in Switzerland, a lighthouse market for innovation at Holcim. I look forward to welcoming all 250 employees of the Cand-Landi Group and investing in our next chapter of growth together."