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Cemengal completes commissioning at Cemindo 29 September 2016
Indonesia: Cemengal has completed the commissioning period for Cemindo in Medan. Two Plug&Grind XL units are operational at the site, allowing the cement producer to sell nearly 0.5Mt/yr of cement. A third unit is also due to start work in the country in the next few months.
Emami Cement wins limestone-mining lease in Rajasthan 29 September 2016
India: Emami Cement has won a limestone-mining lease in Rajasthan for a cost of US$4.5/t. The lease is for the Nagapur 3B1b Deh block that has an estimated reserve of 168Mt. It is the first non-coal mining lease to be sold via auction in the state, according to the Financial Express. Emami Cement will also have to pay royalties and make contributions to the district mineral foundation and national mineral exploration trust once it starts operation. Mining is expected to start in about 18 months subject to land acquisition, project planning and environmental clearance.
HeidelbergCement starts upgrade at Kaspi Plant 29 September 2016
Georgia: HeidelbergCement has started work to upgrade its Kaspi plant with a new dry-process production line. The project officially started on 27 September 2016 with Prime Minister Giorgi Kvirikashvili laying a foundation stone at the site.
“We welcome that today HeidelbergCement is starting an US$100m investment project on the Kaspi plant for full modernisation of the plant and constructing a dry line for clinker production. This project will make the production process more efficient,” said Kvirikashvili.
Ecocem step forward
Written by David Perilli, Global Cement
28 September 2016
Once again Ecocem has shone the torch this week for a rare thing within Europe these days: a growing cement company. Its latest project is an import terminal in Sweden, as part of a deal with Bolidan, which launched on 22 September 2016. This supports an arrangement to supply cement for the Boliden Garpenberg mine. The agreement also includes supply for the Boliden Tara Mines in Ireland.
This follows the announcement to build a new slag grinding plant in Dunkirk, France in early September 2016 and the opening of a new terminal in Runcorn, UK earlier in the year. The 1.4Mt/yr Dunkirk plant is a joint-venture with the steelmaker ArcelorMittal, intended to target markets in north of France and in the UK. Once complete it will join Ecocem’s growing collection of grinding units in Ireland, France and the Netherlands. The slag-cement producer operates a 0.35Mt/yr plant at Dublin, a 0.7Mt/yr plant at Fos in the south of France and a 0.35Mt/yr plant at Moerdijk under its subsidiary Orcem Netherlands.
The focus on the UK makes sense given that Ecocem said that it had made commitments to sell more product in the UK in its first year than its total domestic sales in 2016. This followed the situation where, prior to entering the British market, Ecocem had to stop taking orders in the short term due to demand. If this is actually the case then it is unsurprising to note that Ecocem is also building a second UK terminal at Sheerness at the mouth of the River Thames near to London. As an aside, Francis Flower bought the Scunthorpe ground granulated blast furnace slag (GGBS) plant from Hanson Cement in mid-2015 after the local market regulator requested the sale.
As Charlie Zeynel, ZAG International, says in an interview to be published in the October 2016 issues of Global Cement Magazine, that supplementary cementitous materials, including slags, in cement blends has grown worldwide, particularly in Europe and Japan, where GGBS cement represents around 25% and 30% of cement sales respectively. Zeynel goes on to say that GGBS usage is set to rise in other parts of the world, particularly the US, but this helps to explain the market Ecocem is operating in within northern Europe.
Ecocem seems well aware of the potential for slag cements in the US because it is attempting to build a Euro45m grinding plant Vallejo, California under its Orcem Americas subsidiary. The process has so far been dogged by planning problems at the proposed site as well as organised local opposition, which does not want a new industrial plant in the neighbourhood and issues such as the increased traffic it would bring. The irony here is that Ecocem bills itself as an environmentally friendly cement producer. Yet even environmentally-friendly cement needs to be manufactured and taken to site.
To misquote Kermit the Frog: it’s not easy selling green cement. However, Ecocem’s progress in Europe is encouraging both in the UK and the wider area. Roll on the opening of the Sheerness terminal.
Find out more about Ecocem's operations here: www.ecocem.fr/en/
FLSmidth and NHI Group sign joint-venture agreement for mining equipment 28 September 2016
China: FLSmidth and Northern Heavy Industries Group (NHI Group), based in Shenyang, have signed an agreement to enter into a joint-venture, with an equal amount of shares, for the design and supply of mining equipment targeting the mid-market segment. The joint venture will be established with its own board of directors and management under the name NHI-Fuller (Shenyang) Mining (NHI-Fuller), which will financially report results as part of the Minerals Division in FLSmidth. Subject to obtaining regulatory approval, it is anticipated that NHI-Fuller will be operational in the first quarter of 2017.
"In 2014, we announced that part of our strategy in the Minerals Division was to enter the expanding mid-market for mining equipment. With the NHI Group, we have now found a perfect industrial partner for this quest," said Group Executive Vice President of the Minerals Division in FLSmidth, Manfred Schaffer.
The NHI-Fuller products will be designed for the needs of mid-market or capital expenditure sensitive customers in the mining industry and will be marketed under the NHI-Fuller brand name. While the initial focus will be to supply crushing products, the goal of the joint venture will be to become the leading mid-market mining equipment supplier for other product lines as well.