Canada: Ash Grove Cement, part of CRH, says it will release the findings of technical studies supporting its plan to burn alternative fuels at its Mississauga cement plant. Ash Grove plans to burn materials such as construction and demolition waste, wood, plastics and rubber.

The company says the initiative will reduce fossil fuel emissions by limiting its current reliance on coal, while also diverting materials from landfill.

Kenya: The government has warned cement producers about buying materials from unlicensed sources. Cabinet Secretary Hassan Ali Joho has berated cement producers for purchasing minerals from unauthorised sellers, arguing that this practice enables the operations of illegal miners who exploit the country’s natural resources.

During a meeting with cement producers and representatives from the Kenya Association of Manufacturers and Kenya Chamber of Mines, Joho said "We need your support in fighting against illegal mining operations, but sadly some of you provide markets for minerals extracted illegally by faceless entities that are not paying taxes, royalties and are giving nothing to communities for those minerals. This must stop.”

In the past three years, the government has closed 3000 illicit mines that were operating without licenses. The Cabinet Secretary noted that gypsum was a heavily exploited material by the illegal miners, who use it as an ingredient in cement.

Joho added “You have been buying and using gypsum in cement manufacturing, yet there is no record of anyone licensed to mine gypsum in Kenya. There are no records on production, payment of taxes and royalties or community programs undertaken by any gypsum dealer because they are doing it illegally.”

Pakistan: Cement exports have increased by 23% to US$167m from July to December 2024, compared to US$136m in the same period of 2023, according to the Pakistan Bureau of Statistics. Export volumes rose by 34% from 3.51Mt to 4.69Mt. In December 2024, exports grew by 45% year-on-year to US$31.9m, up from US$22m in December 2023. The data also showed a 3% month-on-month rise in December 2024 compared to November 2024.

Poland: The Polish cement industry predicts a 5% increase in production in 2025, to nearly 18Mt, driven by anticipated economic growth and potential EU fund unblocking under a national recovery plan.

Poland's statistics office reported cement production of 16.5Mt at the end of November 2024, a 5.6% year-on-year increase. The main factor impacting Poland's cement production volume was a weak construction industry and a significant increase in imports from Ukraine. According to a report by EY Poland, cement imports from Ukraine increased from just 300t in 2015 to almost 0.33Mt in 2023. Ukraine's share of cement imports to Poland in 2023 reached 29%, almost equalling the volume of supplies from Germany.

Spain: Holcim, Enagás and gas supplier Saggas have announced the ‘CO2necta’ project, a joint decarbonisation initiative that will capture, transmit and store over 0.56Mt/yr of CO₂. The project will involve the construction of a CO₂ capture plant at Holcim's Sagunto plant in Valencia. Captured CO₂ will be transported through Enagás infrastructure to the Saggas terminal in the Port of Sagunto, where it will be liquefied and then shipped for geological storage.

India: UltraTech Cement’s profit after tax for the third quarter of the 2025 financial year declined by 17% year-on-year to US$166m, compared to US$199m in the third quarter of the 2024 financial year. Net sales rose slightly, by 1.4%, to US$1.87bn from US$1.84bn in the previous corresponding period.

The company projected a future growth in volume of 7-8%, due to its focus on infrastructure and housing projects, as well as increased demand. It said that its capacity expansion program remains on track, with 1.8Mt/yr added during the quarter. Including its acquisition of The India Cements, UltraTech’s total cement capacity has reached 171Mt/yr. It expects to reach 200Mt/yr capacity by the end of the 2027 financial year.

India: Shiva Cement, a JSW Cement subsidiary, has signed an agreement with Bhushan Power and Steel (BPSL) for the development of a 1Mt/yr cement grinding unit at BPSL's premises in Sambalpur, Odisha. The agreement formalises the proposed transaction following board and shareholder approvals in 2024, as well as the signing of a memorandum of understanding.

Under the agreement, BPSL will construct, install and operate the grinding unit for Shiva Cement. The total transaction value is capped at US$44m.

China: The Conch Zongyang Line 4 preheater modernisation project, based on KHD technology, has been selected as a pilot project under the Sino-German Energy Efficiency Improvement Demonstration in Key Industries programme. The initiative will be executed by KHD, its parent company AVIC International Beijing, and Conch Group’s research and development department. Results are expected by the end of 2025.

The programme stems from a 2023 agreement between China and Germany on climate change and ‘green’ transition cooperation. The programme was announced in 2024. It evaluated 12 candidate projects before selecting the Conch Zongyang project for its integration of technologies to achieve energy efficiency and a reduction in CO₂.

This project is one of several provided by AVIC to Chinese cement producers using KHD’s pyroprocessing, grinding, alternative fuel and digitalisation solutions.

Iraq: The General Company for Iraqi Cement, a subsidiary of the Ministry of Industry and Minerals, reported a 7% year-on-year increase in cement production in 2024, to 10.2Mt. Director Aqil Raddam attributed the growth to successful efforts to raise productivity to meet local market demand, Iraqi News reports.

PPC revealed plans this week to build a new cement plant in the Western Cape region of South Africa. It has entered into a “strategic cooperation agreement” with Sinoma Overseas Development Company to put together a 1.5Mt/yr integrated plant for around US$160m. It is hoped that construction will start in the second quarter of 2025 with commissioning scheduled by the end of 2026.

CEO Matías Cardarelli described more details about the project during a tie-in webcast on 16 January 2025. Specifically, the new unit will be built at the company’s integrated Riebeeck Plant site due to the quality of the local limestone and the greater reserves. In addition, all the key environmental approvals and mining rights have already been obtained. Both this plant, and the nearby De Hoek Plant, will continue to run throughout the construction and commissioning period. A decision will then be made about required staffing. PPC did not explicitly say whether the two old plants would be closed but the new plant will “replace and increase the existing capacity” at the other sites.

Points to note from the announcement start with the low cost for the clinker production line. PPC’s 1Mt/yr line at its Slurry plant cost around US$75m when it was commissioned in 2018. Sinoma also built that one. However, negative currency exchange effects make comparisons tricky. In 2015 PPC said that the cost of the Slurry line was around US$115/t. It pointed out that the price was low as it was a brownfield investment. This compares to US$107/t for the Western Cape project, another brownfield project. Other recent integrated plant projects in Sub-Saharan Africa to consider include Cemtech’s clinker plant in Sebit, Kenya (US$170/t) or West International Holding’s forthcoming plant in Buikwe District, Uganda (US$150/t). Plans for a new PPC plant in the Western Cape go back to at least 2017 when the then CEO Johan Claassen said it was preparing for a ‘mega plant.’ At the time it was hoping to replace its Riebeeck plant with a ‘semi-brownfield’ facility that would use around 25% of the current plant’s equipment. The scheme had actually been around longer but Claassen remarked that insufficient domestic demand had held it back.

The next detail to consider is that PPC is planning to build this new plant within 100km of the coast. This was addressed directly with PPC saying that the new plant would be “extremely competitive” against imports. They say it will be able to produce cement, at least, to a similar cost to imports from Vietnam. It was also remarked that only 10 - 15% of the 1Mt/yr of imports, mainly from Vietnam, go to the Western Cape with the rest heading to KwaZulu-Natal via the Port of Durban.

PPC’s plans in Riebeeck are part of its ‘Awaken the Giant’ development strategy. For its six month financial results statement to September 2024 it said that it had “early positive and encouraging signs in all lines of our business.” In South Africa its earnings were up despite lower sales volumes. Dangote Cement’s local subsidiary, Sephaku Holdings, reported a similar picture with a small bump in revenue and earnings back up after coal and fly ash supply constraints a year earlier. PPC isn’t the only cement company developing capacity. Huaxin Cement-owned Natal Portland Cement was reportedly investing US$65m in the autumn of 2024 towards expanding its Simuma Plant in KwaZulu-Natal.

The cement sector in South Africa had a couple of ownership changes in 2024. As mentioned above, China-based Huaxin Cement bought Natal Portland Cement from InterCement at the start of the year. Then, Afrimat received approval to buy Lafarge South Africa in April 2024. Both of these incomers have clear ambitions to expand in the industry. In this context PPC’s decision to finally revive its Western Cape plans, before whatever its new competitors devise, makes sense. Expect more talk of capacity upgrades in the future.