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30 January 2025

WCA president forecasts major changes in global cement industry

Global: The World Cement Association (WCA) projects a 22% decline in global cement demand by 2050. Price increases are expected to continue in European and North American markets, while significant market restructuring is already underway to address overcapacity in China and Japan. Multinational companies are scaling back cement business and focusing instead on North America, while cement production in Europe continues to decline due to strict CO₂ regulations and capacity reductions.

India's cement production has surpassed 200Mt/yr, with domestic firms strengthening their position as multinationals exit the market. Chinese producers are expanding their presence, particularly in Africa and Southeast Asia.

WCA president Wei Rushan said “To remain both profitable and environmentally responsible, the cement industry must aim to reduce capacity by 50%, from 4.7Bnt/yr to 2.3Bnt/yr within the next decade. This requires focusing on modern, sustainable production units.”

Published in Global Cement News
Tagged under
  • global
  • UK
  • Europe
  • World Cement Association
  • white paper
  • demand
  • Price
  • Overcapacity
  • trends
  • Forecast
  • Capacity
  • GCW695
30 January 2025

Ambuja Cements releases 2025 third quarter financial results

India: Ambuja Cements has released its financial results for the third quarter of 2025. The company has reported consolidated net profit of US$244m crore for the third quarter of the 2025 financial year, up 157% from US$95.1m in the corresponding period of the previous year. Revenue rose 4.5% to US$971m, with cement sales volumes reaching a record 16.5Mt, marking 17% year-on-year growth.

The company's expansion plans target 104Mt/yr capacity by the fourth quarter of the 2025 financial year, rising to 118Mt/yr by the 2026 financial year and 140Mt/yr by the 2028 financial year.

A statement from the company said "This demand is expected to grow by 4-5% in the 2025 financial year, further supported by the infrastructure and housing budget. Ambuja Cements is well-positioned to benefit from these trends. The anticipated rebound in demand, supported by government initiatives, is likely to enhance cement sector performance in the coming quarters. Ambuja Cements will continue to grow at a faster pace than the industry."

Published in Global Cement News
Tagged under
  • India
  • Ambuja Cements
  • Results
  • Asia
  • GCW695
30 January 2025

Rock Tech and Schwenk partner on lithium by-product initiative

Germany: Rock Tech Lithium has signed a memorandum of understanding with Schwenk Zement to utilise lithium production by-products from Rock Tech’s Guben converter for use in cement manufacturing at Schwenk's facilities. The primary objective of the partnership is to develop industrial applications for residues generated from Rock Tech's lithium-hydroxide production, specifically spodumene leach residues. During initial studies conducted by the Institute of Technologies and Economics of Lithium, the leach residues demonstrated potential as supplementary cementitious materials (SCMs) for use in cement manufacturing, offering benefits such as reduced carbon emissions and cost savings.

The partnership aims to process up to 200,000t/yr of by-products by 2029, with Schwenk planning investments in drying, grinding and storage facilities for the leach residues.

Johann Trenkwalder, member of the management board of Schwenk Germany, said "Ensuring the future supply of sufficient quantities of high-quality cement grinding materials is of great strategic importance for Schwenk. The leached spodumene concentrate produced during the operation of the planned converter in Guben represents an interesting and regionally-available source of SCMs."

Published in Global Cement News
Tagged under
  • Germany
  • Schwenk Zement
  • Rock Tech
  • lithium
  • Memorandum of Understanding
  • supplementary cementitious materials
  • Europe
  • GCW695
30 January 2025

JK Cement secures major limestone reserves in Gujarat

India: JK Cement has won a bid for 250Mt of limestone reserves in Lakhpat Punrajpur, Kutch, Gujarat, through a Request for Proposal from Gujarat Mineral Development Corporation. The reserves are expected to supply the company with raw materials for the next 40 years.

JK Cement Group president Amit Kothari said "This strategic partnership not only strengthens our resource base, but also highlights our focus on ensuring a steady supply of premium raw materials for high-quality cement production.”

Published in Global Cement News
Tagged under
  • India
  • JK Cement
  • Limestone
  • Reserve
  • Gujarat
  • Bid
  • Raw Materials
  • Asia
  • GCW695
30 January 2025

Spanish cement consumption grows in 2024

Spain: Cement consumption in Spain rose by 3% in 2024 after two consecutive years of decline, reaching 14.9Mt, according to the latest data from Oficemen.

The figure represents an increase of 0.42Mt compared to 2023, though remains similar to 2021-2022 levels. Oficemen projects 5% growth for 2025.

Alan Svaiter, Oficemen chair, said "These figures confirm the positive progression in cement consumption during the second half of 2025, following a challenging start with negative numbers".

Consumption remained behind that of 2023 until October 2024, when it showed 1% growth, before reaching the final 3% year-end figure.

Published in Global Cement News
Tagged under
  • Spain
  • Oficemen
  • Consumption
  • data
  • statistics
  • Europe
  • GCW695
29 January 2025

Update on calcined clay, January 2025

Written by David Perilli, Global Cement

Northern-Ireland based cement producer Cemcor said this week that it has completed trials of a calcined clay cement product called CalcinX. The company started its trials in 2023 and it has been supported by Queen’s University Belfast and funding from Innovate UK. Work with commercial partners has involved precast concrete paving manufacturer Tobermore producing paviours made from 50% CalcinX as a CEM II replacement and Moore Concrete has also manufactured precast units using 50% CalcinX as a CEM I replacement. So far over 3000t of CalcinX has been produced in a number of industrial-scale trials.

David Millar, the managing director of Cemcor, mentioned his company’s plans for calcined clay in June 2022 when he was interviewed by Global Cement Magazine. The company that became Cemcor bought the Cookstown cement plant and a few other assets from Holcim at the start of 2022. It then changed its name to Cemcor in November 2022. At the time of the interview the company was looking to “...develop new value-added products, including low-CO2 options. This will allow us to use the same amount of clinker to produce more cement.” Millar couldn’t give away too many details at the time, however calcined clay was cited specifically. It was also noted that the company had the right material in its quarry and that it was already working with partners on it.

Amongst all the other decarbonisation options available for cement plants, a slow trickle of calcined clay projects keep being announced. In January 2025, for example, thyssenkrupp Polysius said it had secured a front-end engineering design contract from Circlua for the construction of the world’s largest activated clay plant in Brazil. This project in Para state will have a capacity of 3000t/day, will use renewable energy sources and will “improve the CO2 footprint in cement production.” CBMI Construction also officially launched a flash calcination clay project in Tangshan, Hebei province in China. In December 2024, Vicat signed an agreement with the US Department of Energy (DOE) Office of Clean Energy Demonstrations to develop the Lebec Net Zero (LNZ) project at its Lebec cement plant in California. This includes plans to produce calcined clay-based cement. Earlier in the autumn of 2024 Portugal-based Cimpor said it was preparing to convert a kiln at its Souselas plant to produce calcined clays, AVIC International Beijing and KHD said that they had secured a deal to build a 900t/day clay calcination plant for Ciments de l'Afrique (CIMAF) in Burkina Faso, and Holcim Česko said it was going to construct a calcined clay processing line at the Čížkovice cement plant in the Czech Republic.

One news story that stuck out in the autumn was the progress of a collaboration between Aumund and Holcim towards developing an electric linear calcination conveyor (eLCC). The two companies started work on the project in 2020 intending to look at the electrical calcination of clay using an Aumund pan conveyor. Initial tests of the eLCC reportedly demonstrated efficient thermal activation of clay through a combination of radiant heat and material circulation. The eLCC system is fully enclosed, insulated, has a compact design and can operate using electrical-powered renewable sources. The first industrial plant utilising this technology is scheduled for construction in 2025. Calcined clay technology and products by other industrial suppliers are available. The work by Aumund and its competitors show they are watching this market closely.

OneStone Consulting’s Joe Harder has found that only 14 clay calcination plants were operational worldwide in 2023 with a production capacity of just under 3.5Mt/yr. These are based in Latin America, Europe and Africa. In an article previewing a market report in the February 2025 issue of Global Cement Magazine, Harder predicts that by 2035 there will be 79 clay calcination plants with a capacity of just under 21Mt/yr. A steady growth of over 20 new plants annually is also expected subsequently from 2035 to 2050 as cement producers seek cost-effective ways to reduce their clinker factor. He identified installation costs, a lack of knowledge about clay-based cements, trouble obtaining mining rights and policy issues amongst other issues as holding back the use of clay calcination.

The current expectation is that calcined clay usage in the cement industry will be a minority option. Yet the size of global cement production can make a production share of, say, 3 - 8% a viable option for both cement manufacturers and equipment suppliers. The adoption of new cement products and standards can also take a long time and this clouds predictions of how far clay can go in the cement industry. At this point in the calcined clay story it is time to keep track of the new projects being set up.

Joe Harder will present a talk entitled ‘Calcined clay market trends by 2035’ at the Global FutureCem Conference taking place in Istanbul in early February 2025

Published in Analysis
Tagged under
  • UK
  • Europe
  • Northern Ireland
  • Cemcor
  • Product
  • Calcined Clay
  • precast
  • ThyssenKrupp Polysius
  • Circlua
  • Brazil
  • CBMI Construction
  • China
  • VICAT
  • US
  • AVIC International Beijing Company
  • KHD
  • Aumund
  • Ciments de L'Afrique
  • Burkina Faso
  • Holcim
  • Czech Republic
  • OneStone Consulting
  • GCW694
29 January 2025

Ali Firat appointed as Director, Operations at St Marys Cement’s Bowmanville cement plant

Written by Global Cement staff

Canada: St Marys Cement has appointed Ali Firat as the Director, Operations at its Bowmanville cement plant in Ontario.

Firat previously worked as the Plant Manager at Traçim Çiment’s at Vize, Kirklareli in Türkiye. Before this he was a Production Manager for OYAK Cement. Earlier in his career he spent about 15 years working for Traçim Çiment and Ladik Cement in a variety of production roles. He is a graduate of the Middle East Technical University in Ankara and holds a master of business administration (MBA) from Bahcesehir University in Istanbul.

Published in People
Tagged under
  • Canada
  • St Marys Cement
  • Votorantim Cimentos
  • Plant
  • Traçim Çimento
  • OYAK
  • GCW694
29 January 2025

Ecocem to build €50m low-carbon cement facility

France: Ecocem will build its first production facility dedicated to ACT, its low-carbon cement technology, at its Dunkirk site. The new site will be operational by 2026 with an initial capacity of 300,000t/yr of ACT.

The expansion will increase the plant's total production capacity to beyond 1Mt/yr and strengthen Ecocem’s operations in northern France, Paris and export markets. The first half of 2025 will see the installation of the key component of the facility, the mill, which will produce the required fillers, as well as expansion of blending and storage facilities. ACT is expected to be delivered to the market in the second half of 2026.

The total investment for the expansion is €50m, funded through a ‘green loan’ from the EthiFinance agency and supported by the French government and local authorities. France 2030's ‘Première Usine’ initiative also awarded a €3.6m grant, with additional grants from the Hauts-de-France Region and Dunkirk Urban Community.

Ecocem will partner with limestone supplier CB Green for the commercial production and delivery of ACT at the Dunkirk site.

Published in Global Cement News
Tagged under
  • France
  • Ecocem
  • low carbon cement
  • Plant
  • Dunkirk
  • Expansion
  • Europe
  • GCW694
29 January 2025

Titan America announces launch of IPO

US: Titan Cement has announced that its subsidiary, Titan America, has launched its initial public offering (IPO) of 24 million common shares, comprising 9 million new shares to be issued and 15 million existing shares to be sold. The IPO is expected to price between US$15-18 per share.

Following completion, Titan Cement will retain 160,362,465 shares, representing 87% ownership of Titan America.

Published in Global Cement News
Tagged under
  • Titan Cement
  • Titan America
  • IPO
  • Shares
  • US
  • Americas
  • GCW694
29 January 2025

90% of exploration work completed at Jabal al-Saraj cement plant

Afghanistan: The Jabal al-Saraj cement plant project in Parwan province has completed 90% of initial exploration work, along with the drilling of 18 deep wells for mineral sampling, according to Tolo news.

The facility has been contracted between the Ministry of Mines and Petroleum and a Qatari firm, and is valued at US$220m.

Mohammad Idris Anwari, the governor of Parwan, said "The contracting company has completed 90% of the exploration work within six months, ahead of schedule. We are hopeful that the remaining construction and technical work will be completed within two years."

The plant will initially produce 3000t/day (0.96Mt/yr) of cement, rising to 9000t/day (2.9Mt/yr) in later phases. The project will reportedly create 5000 jobs.

Published in Global Cement News
Tagged under
  • Afghanistan
  • Mining
  • drilling
  • Jabal Saraj
  • Plant
  • Ministry of Mines and Petroleum
  • Asia
  • GCW694
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