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FCT updates on burner projects in US and beyond

20 March 2019

World: FCT Combustion has released details on new burner projects it is involved with. Selected projects include a new contract in the US to convert both kilns to natural gas firing at Ash Grove Cement’s Louisville plant in Nebraska. The order includes Gyro-Therm MKII Burners, Natural Valve Trains and NFPA 86 BMS for both kilns.

Nova Cimangola in Angola has contracted FCT to convert its 5000t/day kiln to fuel oil firing. The order includes a multi fuel main burner, calciner burners, oil heating units, oil pumping and filtering units and control panels.

FCT also provided details about a low NOx kiln conversion for an undisclosed client. Other selected cement sector projects include the commissioning of Turbu-Flex burner systems for clinker kilns at Finnsementti’s Parainen and Lappeenranta plants in Finland. These are scheduled for commissioning in March 2019 and April 2019 respectively. Baumit’s Wopfing plant in Austria is due for a natural has lance for kiln preheating to be delivered later in March 2019.

It also plans to deliver a Turbu-Flex burner system for a clinker kiln to an undisclosed client in China later in March 2019. It is based on a computational fluid dynamics (CFD) study undertaken by FCT is to allow for the firing of natural gas and to modernise the plant. Commissioning is scheduled for March 2019.

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Eurocement orders three mills from Gebr. Pfeiffer

12 March 2019

Uzbekistan: Russia’s Eurocement has ordered three mills from Germany’s Gebr. Pfeiffer for its Akhangarancement plant upgrade in Uzbekistan. The package includes an MVR 5000 R-4 for raw material grinding and two MVR 5000 C-4 for cement grinding. The MVR 5000 R-4, features a total drive power of 2500kW, will grind 500t/hr of cement raw material to a fineness of 12% R 90µm. The cement mills, each with an installed drive power of 4000kW, are designed to grind 200t/hr of Ordinary Portland Cement (OPC) at 3200 Blaine. No value for the order has been disclosed.

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Anhui Conch orders selective catalytic reduction units for Jining Conch

04 March 2019

China: Anhui Conch’s Jining Conch subsidiary has signed a contract worth US$23m with Conch Design Institute for selective catalytic reduction (SCR) units. Conch Design Institute will supply SCR denitration technology to Jining Conch including engineering design, equipment supply, construction and installation, engineering supervision and project management. The project is expected to be completed by the end of June 2019.

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Sacyr and Imasa order packing system from Claudius Peters for Potosí cement plant

27 February 2019

Bolivia: Sacyr Industrial and Imasa Ingenieria y Proyectos have awarded a contract to Claudius Peters for a packing and palletising system for the Potosí cement plant. The scope of delivery consists of a 12 spout Pacpal Roto Fill with a capacity of 3600bags/hr, an automatic bag applicator with cassette magazine as well as a palletizing system Pacpal Palletiser 5000. The palletiser is designed for 50kg bags and suitable for a five-bag layer type on slip sheets. The plant is operated by the state-run cement producer Empresa Publica Productiva Cementos de Bolivia (ECEBOL). No value for the order has been disclosed.

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Unitherm Cemcon wins burner order from Trinidad Cement

25 February 2019

Trinidad: Austria’s Unitherm Cemcon has been awarded the contract for a rotary kiln burner for kiln 3 at Trinidad Cement’s 1230t/day plant. The burner for the wet process unit will be designed for natural gas and liquid alternative fuel. No value for the order has been disclosed.

The scope of supply includes: one MAS/5/EGSO model rotary kiln burner; a flame monitoring device for the rotary kiln burner; a gas electric ignition burner with control box and touch screen; kiln burner trolley engineering and main components for local manufacturing; primary air fan with sound protection housing; and an emergency cooling air fan.

Other recent projects from Unitherm Cemcon include the commissioning of a firing system for BUA Cement’s new plant in Edo State, Nigeria and delivery of firing equipment for a project in Argentina in late 2018.

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Anhui Conch orders mills from Kawasaki Heavy Industries

19 February 2019

China: Japan’s Kawasaki Heavy Industries has delivered two 220t/hr CK Mills to Jiande Conch Cement via Anhui Conch Kawasaki Energy Conservation Equipment Manufacturing (CKM), a joint venture between Kawasaki Heavy Industries and Anhui Conch. Kawasaki is handling design and operation-related technical guidance, whereas CKM is in charge of manufacturing and delivery. The mills have a table track diameter of 4900mm, 5100kW motors and four rollers. No value for the order has been disclosed.

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Eurocement signs deal to buy 1000 vehicles from Kamaz

15 February 2019

Russia: Eurocement has signed a deal to buy 1000 gas-powered vehicles from Kamaz. The framework agreement will run until 2022. It was signed at the Russian Investment Forum in Sochi. No value for the deal has been disclosed.

The cement producer has also signed a memorandum of cooperation with Rosavtodor, the Federal Roads Agency, to increase the use of concrete in road construction. The organisations will hold a discussion on regulatory standards for the use of mineral binders in road construction and Rosavtodor will consider a pilot project.

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New orders for Intercem in Germany and Russia

08 February 2019

Germany/Russia: Intercem has been awarded new orders in Germany and Russia. In Russia it will supply a high-efficiency separator ICS 143, as well as the associated plant aggregates to a new cement plant. The high-efficiency separator, an in-house development manufactured in the company workshop, has a capacity of 115t/hr at 3000cm2/g acc. to Blaine and a total output of 258t/hr. The volume flow classifying air is 143.000m3/hr. The scope of supply also includes the engineering for the complete grinding plant as well as the supervision of the assembly and the commissioning of the components included in the delivery.

In Germany it will supply silos for Zementwek Lübeck’s grinding plant. The order includes a silo unit consisting of four steel silos with a capacity of 1200m3 each. In addition, the bulk loading and the complex cement conveying via air slides and bucket elevators leading over the complete area of the plant are part of the scope of supply. The scope of supply also includes the engineering and associated plant components, such as support structure, catwalks, filters, bucket elevators, return lines, electrical equipment, as well as building application and dispatch automation. Completion is scheduled for the third quarter of 2019.

The German engineering company has also won a contract to optimise a secondary fuel dosing system at a German cement plant.

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ACICO Cement orders mill from Cemengal

01 February 2019

Kuwait: ACICO Cement has ordered a second cement grinding mill from Spain’s Cemengal. The main equipment to be included in the contract includes a 5200 Kws ball mill with all the peripheral equipment from Cemengal and a fourth generation classifier from Magotteaux XP4i-130 for high strength cements. The projected grinding capacity will be 1Mt/yr of cement and the plant will be commissioned within the first half of 2020.

The project scope will include full engineering and complete supply of mechanical, process, electrical and automation equipment as well as the steel manufacturing from the raw materials handling areas up to the cement silos discharge. Site supervision, training and& commissioning will also be provided by Cemengal.

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Bedeschi to supply crusher for Quicklime Plant

31 January 2019

Vietnam: Italy’s Bedeschi has signed a contract to supply a double roller crushing unit and relevant control panels for the Quicklime Plant being built in Hoa Binh, Northern Vietnam. The unit is being built by a local cement producer. Start-up is scheduled by mid-2020.

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