US: Claudius Peters has been awarded the ‘Innovator of the Year’ award in the Design & Manufacturing category at the Autodesk University (AU) Las Vegas in November 2018. It was given due to changes Claudius Peters made to its engineering and business processes, which led in turn to a ’generative design’ approach to some of its largest manufactured components, including its clinker cooler product. The equipment manufacturer has adopted an agile project management system similar to that used in computer software development. It has removed traditional departmental barriers between engineering and manufacturing teams and replaced them with ‘scrum’ teams of 5 to 9 persons.

“Our project team included young people who embraced this new concept and understood that the electric light didn’t come from the continuous improvement of candles. It needed a complete change. That’s how we came to try generative design. By inputting the project parameters, computers can do the heavy lifting, freeing up our engineers to innovate,” said Thomas Nagel, Chief Digital Officer at Claudius Peters.

UK: The Global Cement and Concrete Association (GCCA) has launched its first six sustainability guidelines. The six guidelines include a number of key performance indicators (KPI) against which full member companies must monitor and report on their sustainability performance across a number of key activities. The guidelines include monitoring and reporting CO₂ emissions and other emissions from cement manufacturing, co-processing of fuels and materials, safety and water usage.

“Signing up to the guidelines emphasises the cement and concrete sector’s commitment to sustainable development including its critical work to reducing global CO₂ emissions,” said GCCA Cement Director Claude Lorea.

To achieve the extended compliance, full GCCA members will have their data and targets verified and reported publicly. GCCA intends to communicate data publicly in a consolidated format. In November 2018 the GCCA published a Sustainability Charter which set out five key pillars, which it says encompasses the sustainability spectrum of the cement and concrete sector.

Bangladesh: Shah Cement has inaugurated the world’s largest vertical roller mill (VRM), supplied by Denmark’s FLSmidth, at its Muktarpur plant in Munshiganj. The FLSmidth OK 81-6 Mill has an 8.1m grinding table and six grinding rollers powered by two 5.8MW FLSmidth MAAG Max Drive gear systems. FLSmidth says that the mill is the largest VRM ever to be installed in a cement plant in terms of dimension, operating capacity and installed power. It was put in operation in September 2018

“We are proud to have the world’s largest vertical roller mill as part of our operations. We selected the FLSmidth OK 81-6 Mill for its exceptional efficiency and reduced power consumption – and we are expecting it to deliver as promised. As the largest single-unit grinding mill in the industry, we expect it to meet our production requirements for many years,” said Hafiz Sikander, Director of Operations, Cement Division of Shah Cement Industries.

The mill is designed to produce Ordinary Portland Cement (OPC), Pozzolana Portland Cement (PPC), Portland Slag Cement (PSC) and slag cement types. It is producing PPC at a capacity of 500t/hr at 3500 Blaine with 15% slag. In addition to the OK Mill, FLSmidth supplied the process and layout engineering, along with site advisory. The supporting equipment included FLSmidth Pfister weigh feeders, FLSmidth Airtech process bag filters, process fans and auxiliary equipment from raw material hopper discharge to process bag filter discharge.

Shah Cement Industries is the largest cement producing plant in Bangladesh, with a capacity of 8.0Mt/yr. The company is part of the Abul Khair Group, the largest business conglomerate in Bangladesh.

Philippines: Laban Konsyumer (LK), a consumer group, has asked the Department of Trade and Industry (DTI) to delay an investigation into whether tariffs should be imposed on imported cement. It says that any potential duties are bad for consumers as it will decrease imports and create shortages, according to the Manila Bulletin newspaper. Instead the LK argues that the DTI should allow the expansion of local production capacity to finish before investigating imports. The DTI started an investigation into cement imports in September 2018 amid reports of declining revenue from local producers.