Displaying items by tag: Plant
Austria: The Austrian Cement Industry Association (VÖZ) has launched a roadmap for carbon neutrality by 2050. The initiative follows the 5C approach of Clinker, Cement, Concrete, Construction and Carbonation as prompted by the European Cement Association, Cembureau. Selected targets from the document include reducing the sector’s average clinker factor to 52% by 2040 from 70% in 2020, using carbon-neutral electricity from 2030 and meeting a recycling rate for concrete and demolition waste of 25% in 2050 from 10% in 2022. Sebastian Spaun, the managing director of VÖZ, highlighted the ‘Carbon2ProductAustria’ (C2PAT) initiative as a key project where capture CO2 from Lafarge Zementwerke’s Mannersdorf cement plant will be used with hydrogen to produce synthetic fuels, plastics or other chemicals.
Italy: Buzzi Unicem’s net sales grew by 17.2% year-on-year to Euro800m in the first quarter of 2022 from Euro682m in the same period in 2021. Its cement and ready-mixed concrete sales volumes rose by 2.9% to 6.36Mt and 6% to 2.69Mm3 respectively. The group reported growing sales volumes in Central Europe, Poland, the Czech Republic and the US but it noted a slowdown in Italy. Sales volumes were also disrupted in Ukraine and Russia due to the ongoing war between the countries. The group added that its prices were ‘markedly’ up in all markets where it operates to offset rising prices of raw materials and energy.
The company said that in Ukraine it was forced to suspend nearly all of the production and commercial activities at both of its plants when Russia invaded the country. In Russia it said that retaliatory economic sanctions led by the US and European Union had led to a “significant revision of the country's growth prospects.” Local sales volumes significantly slowed down in March 2022 after hostilities started but local operations still managed to report some growth in sales even in spite negative currency exchange effects. Buzzi Unicem said that, “Due to the sanctions imposed on Russia by the European institutions, we decided to immediately withdraw from any operational involvement in the activities carried out by the subsidiary OOO SLK Cement in Russia. Consequently, further strategic initiatives in the country will be suspended.”
Tanzania: Burundi-based Intracom is planning to build a US$250m integrated cement plant in Kigoma Region. The project is intended to supply cement to the Lake Tanganyika region including Burundi, Rwanda and the Democratic Republic of Congo (DRC), according to the Daily News newspaper. Intracom Country Representative Rubenga Samson said that the company has obtained land in the region and construction is set to start soon. The project is reportedly using a loan from CRDB Bank to finance the project. The plant will have a cement and clinker production capacity of 0.6Mt/yr and 1Mt/yr respectively. Commissioning is scheduled for mid-2024. Intracom has also invested in a fertiliser project in Dodoma.
India: Chettinad Cement has ordered a MVR 5600 R-6 type mill for raw meal grinding and a MVR 5300 C-6 type mill for grinding composite cements from Germany-based Gebr. Pfeiffer for a new production line at its integrated Kallur plant in Karnataka. The supplier says that the MVR 5600 R-6 type mill is the first of its kind provided with six rollers. The order was placed in April 2022 and the contract has since been activated with the receipt of down-payment and a letter of credit.
The core components of the MVR mills as well as the 5810 kW gearbox will be supplied by Gebr. Pfeiffer SE from Europe. Foundation parts, housings and other components will be manufactured in India and delivered to the customer under responsibility of its subsidiary Gebr. Pfeiffer (India). The office of Gebr. Pfeiffer (India) in Noida, near New Delhi, will also support the end customer in plant design, procure most of the grinding plant machinery such as filters, fans, hot gas generators, the fly ash handling and conveying aggregates, and will be on site with personnel for quality control of the customer's site fabrication as well as supervision of erection and commissioning.
Egypt: Lafarge Egypt has signed a US$93m solar energy deal with Lumika Renewables Egypt, a subsidiary of AP Moller Egypt, to produce 140GWh/yr. The agreement is scheduled to become effective by the first quarter of 2024, according to Mist News. Under the terms of the deal the two companies will build a new 50MW solar power plant. This will be the first such plant operated by Lumika Renewables Egypt in the country. The subsidiary of Holcim says it aims to secure a renewable energy supply for 50% of its Ain Al-Sokhna cement plant's total daily energy consumption.
Namibia: The Ministry of Labour, Industrial Relations and Employment Creation has shut down production at the Whale Rock Cement plant near Otjiwarongo due to non-compliance with labour laws on the health and safety of employees. A notice was delivered instructing the factory to close its grinding station, packing machine, cement warehouse and cement workshop, according to the Namibia Press Agency. The plant has been ordered to remain closed until all hazardous areas have been made safe. This is expected to take a week. Affected employees are entitled to full remuneration during this period.
The decision to close the plant followed labour inspections in April and May 2022. During the inspections one employee reportedly lost a finger at the pallet stacking area and another sustained finger injuries when he was unblocking the dust collector. Workers said that they work in a dusty environment with no dust masks. They also alleged that a Chinese supervisor brings a gun to work to intimidate them.
The cement company is a Chinese joint-venture and it also trades under the Cheetah Cement brand name. Around 210 Namibians and 44 Chinese nationals work for the company. In April 2022 eight workers at the plant were deported to China for working without adequate work permits.
India: Dalmia Cement (Bharat) plans to invest US$38.9m in an upgrade to 2.5Mt/yr Belagavi cement plant. The work will consist of a capacity expansion and the installation of a new 9MW solar power plant at the facility. The latter is expected to halve the plant's grid electricity consumption. When commissioned in March 2024, the expanded plant will directly and indirectly employ 700 additional people.
India: UltraTech Cement has taken legal advice for its planned bid for Holcim's Indian business and says that it will volunteer to divest 15Mt/yr-worth of cement assets in order to accelerate the Competition Commission of India (CCI) approval process which would follow on from the acceptance of any offer. The Economic Times newspaper has reported that UltraTech Cement has filed five long form merger notifications for acquisitions of this type since 2013. These included its purchases of Binani Cement and Century Cement, and of Jaypee Group's Gujarati cement assets.
The Financial Express newspaper has reported that fellow contender Adani Group has offered 'more than' US$10bn for the assets, while JSW Group plans to offer US$7bn. BusinessLine Online News has reported that a fourth company, steel producer ArcelorMittal, has also held initial talks with Holcim over the assets.
In considering possible competition issues arising under any future deal, the CCI will factor in planned and upcoming cement capacity. In Gujarat, where Holcim India subsidiaries ACC and Ambuja Cements operate 6.8Mt/yr-worth of capacity, Adani Group plans to build a new 10Mt/yr cement plant at Lakhpat.
Mexico: The local government in Santiago de Anaya has revealed that Cementos Fortaleza is planning to build a second production line at its integrated El Palmar plant in Hidalgo. The project is expected to cost US$210m, according to the El Sol de Mexico newspaper. Cementos Fortaleza currently operates a 1Mt/yr plant at the site.
Early test phase of carbon capture unit at Holcim Deutschland’s Höver cement plant working well
11 May 2022Germany: Holcim Deutschland says that the preliminary test phase of a new CO2 separation unit at its Höver cement plant in Lower Saxony has delivered positive results. Plant manager Stephan Hinrichs said that the company was “delighted” with the results so far. In late 2021 Cool Planet Technologies and Hereon signed a memorandum of understanding with Holcim Deutschland to deliver a carbon capture system for a carbon capture and storage (CCS) trial at the plant based on Hereon’s PolyActive membrane technology.
The next stage of the project will start in August 2022 and it will last until late 2024. This will include a one-year active test phase, in which the system is to be examined in long-term operation, planned to start in September 2023. If the results are good enough then the carbon capture unit will be expanded step-by-step so that after the final expansion stage it can separate around 90% of the CO2 emissions and deliver high-purity CO2 in liquid form for sequestration or further use. The ultimate aim of the project is to demonstrate performance, economy and operational behaviour on a larger scale in order to check whether the technology can be used at both Höver and other cement plants. Continued funding for the scheme is dependent on an application to the Competence Centre on Climate Change Mitigation in Energy-Intensive Industries (KEI) as part of the Decarbonisation in Industry program.