Displaying items by tag: Report
Market report places demand for materials handling equipment at US$1.6bn outside of China
07 November 2016Spain: A market report examining the buying behaviour of the cement industry for materials handling systems has calculated that the market potential for relevant equipment comprises US$1.6bn, excluding China. The ‘Materials Handling Systems 2020’ report by OneStone Consulting analyses projects between 2013 and 2015 in 15 product categories for nine territories around the world. The product categories include crushers, stacker/reclaimers, apron and belt conveyors, belt and chain bucket elevators, pneumatic conveyors, dosing/weigh-feeding, storage systems, packers, palletisers, mechanical mixers and ship unloaders.
European Bank for Reconstruction and Development helps to reduce carbon emissions from the Egyptian cement industry
29 September 2016Egypt: The Egyptian cement industry could reduce its CO2 emissions by 2030 by following new recommendations in a report from the European Bank for Reconstruction and Development (EBRD). These recommendations have been published in the EBRD’s report, ‘Policy roadmap for a Low-Carbon Egyptian Cement Industry,’ which highlights the need for decisive and collaborative action by the industry’s stakeholders in order to achieve a reduction in CO2 emissions.
“Improving environmental standards in the cement industry and offering commercial incentives is realistic and vital for the profitability of the sector,” said Philip ter Woort, the EBRD Director for Egypt.
The roadmap outlines recommendations for policy actions from the Egyptian government that may provide effective incentives for the cement industry to improve its energy efficiency and to reduce CO2 emissions. The report points out that the potential for improvement is high despite that 50% of the Egyptian cement industry’s production capacity was built after 2000, and is using up-to-date equipment and clinker kilns that use best available technology (BAT).
Until 2014, the Egyptian cement industry, one of the most energy intensive industries in the country, had primarily used state-subsidised natural gas and heavy fuel oil to fire its cement kilns. However, following a gradual phasing out of the energy subsidies, Egyptian cement companies have switched to using high CO2 intensive fuels such as coal and petcoke.
The roadmap suggests that in order to reduce CO2 emissions, the industry should reduce the clinker content in cement, increase the use of alternative fuels, improve electrical energy efficiency and use more renewable sources of energy. Under one of the more ambitious scenarios, 2.2Mt/yr of coal will no longer have to be imported by 2030, saving about US$200m. Furthermore this would lead to a reduction in CO2 emissions to about 2% below the historic level prior to the fuel switch. In addition the cement industry could increase its usage of alternative fuels substitution.
The report was initiated by the EBRD, in cooperation with Egypt’s Ministry of Industry and Trade, the Egyptian Environmental Affairs Agency (EEAA), the Chamber of Building Materials Industries/Cement Industry Association (CBMI) and the Cement Sustainability Initiative (CSI) of the World Business Council for Sustainable Development (WBCSD).
HeidelbergCement releases Sustainability Report 2015
21 July 2016Germany: HeidelbergCement has released its seventh Sustainability Report so far. Highlights from the report include a reduction of specific net CO2 emissions by 22% to 606kg/t of cement (compared to 1990 levels) and a decreased clinker factor of 75%. However, specific emissions for NOx, SO2 and mercury all rose slightly from 2014.
“The numbers show what kind of progress HeidelbergCement made in 2015,” said Bernd Scheifele, CEO of HeidelbergCement. “We have also substantially intensified our commitment to the development of technologies to use CO2 as a resource, and we have entered into very promising cooperative research projects. This puts us at the forefront of the movement in the cement industry.”
The 2015 report is also the first to present data on water management, following the implementation of industry indicators for water reporting at all cement plants in 2013 and 2014.
Belgium: Cembureau has taken exception with a report published by Sandbag on the emissions trading scheme and European cement sector entitled ’ Cement - The Final Carbon Fatcat - How Europe’s cement sector benefits and the climate suffers from emissions trading flaws.’ The European Cement Association alleged that the report contains factual and numerical errors. It also criticised the conclusion that the European Union (EU) emissions trading scheme (ETS) has incentivised overproduction.
“The allegations that the ETS has incentivised overproduction are based on thin air and do not acknowledge the strides the cement sector has made through investments in the reduction of its CO2 emissions. The ever-recurring mantra on over-allocation ignores that the cement industry has always called for an allocation closer to production and will continue to do so,” said Cembureau in a statement. It pointed out efforts by the cement industry to reduce the clinker content of cement and the presence of cement at the start of the building supply chain.
Cembureau also disagreed with the concept of a tiered approach as suggested by Sandbag. It has lobbied for a revision of the auctioning/free allowance of shares so as to allow the best performers to receive full free allocation, in line with the European Council Conclusions of 23 October 2014. It pointed out risks of a tiered approach to include unclear and unverifiable criteria to distinguish between sectors that could be discriminatory and open to legal challenge.
Despite its complaints Cemburea did partly agree with Sandbag’s views on the need for innovation funding to stimulate breakthrough technologies, a closer alignment between allocation and production in the form of a dynamic allocation and a stronger recognition of the role of alternative fuel and raw material use in emission reductions, with the inclusion of a landfill ban on recoverable and recyclable raw materials.
In its report Sandbag suggested that the EU ETS may have caused emissions in the cement sector to have risen beyond ‘business as usual.’ It estimated that emissions may have risen by more than 15Mt due to the scheme. It also flagged up five ‘Carbon Fatcat Companies’ from the cement sector who have collectively received nearly Euro1bn worth of spare EU allowances for free between 2008 and 2014. The cement producers cited by Sandbag were LafargeHolcim, HeidelbergCement and Italcementi, CRH, Cemex and Buzzi Unicem.
‘White Cement Outlook 2020’ report published
16 December 2015World: A multi-client market report by OneStone Consulting S.L., of Barcelona, Spain was released on 15 December 2015.
According to the report, the global white cement market has seen a recovery after some years of slow growth. "The global annual growth rates are projected to increase from 2.5% in 2010 - 2015 to an average annual growth of 3.8% by 2020, with lowest growth in China," said research analyst Joe Harder. In 2015, global trade was improving. However, capacity utilisation rates of many producers remained low. New projects are in the pipeline, overcapacity issues will continue, prices continue to be under pressure and the global trade share is forecaste to decline.
The White Cement Outlook 2020 report analyses the global white cement industry. The data includes global and regional markets, market trends, the installed production base of all producers, regional market shares of the major producers, net trade and total trade, regional imports and exports, consumption by countries, market drivers, price trends, economies of scale and various benchmarks of the top producers, including Aalborg, Birla White, Çimsa, Federal White, JK White, RAK White and Sotacib. In the new report the latest data is available with data sets for 2015. The market report provides a five-year projection with an outlook of the market by 2020, including regional production and consumption, per capita consumption cement trade, cement capacities and a number of identified white cement projects.
Sinai Cement reports loss in first half of 2015
01 September 2015Egypt: The Sinai Cement Company (SCC) has reported a US$3.6m net loss in the first half of 2015 compared to a profit of US$11.2m in the same period in 2014. Overall profits declined to US$4.2m from US$23m. On a quarterly basis, the firm lost US$1.3m in the first quarter of the year compared to a net profit of US$4.5m in the same period in 2014. The company operates a cement production facility in North Sinai.
EAPCC adjusts financial reports following US$2m cement theft
08 January 2014Kenya: The East African Portland Cement Company (EAPCC) has adjusted its previous financial reports following the discovery of a theft of cement worth US$2m. The fraud led to the under-declaration of its overdraft by US$1.4m for cement lost in 2012, with the firm also overstating its sales and VAT payments by the same amount.
"The company lost cement worth US$1.4m and US$0.66m during the years ending 30 June 2012 and 30 June 2013 respectively through fraud, which was discovered in 2013," the EAPCC said in its latest annual report.
"The financial statements have been restated to correct these misstatements."
The Treasury and the National Social Security Fund (NSSF), which have a combined stake of 52% in the EAPCC, have questioned the accuracy of the EAPCC's accounts, which are examined by the National Audit Office and its agent Ernst & Young. The EAPCC management has disputed this claim.
In 2013, EAPCC suspended seven of its employees who were charged with allegedly stealing cement worth US$2m.
UK cement industry emissions rise slightly in MPA Cement Sustainable Development Report 2012
04 December 2013UK: Emissions from the UK cement industry have risen slightly according to the Sustainable Development Report 2012 from the Minerals Products Association (MPA) – Cement.
The MPA reported small rises in nitrogen oxides, sulphur dioxide and dust emissions compared to 2011 due to variety of factors. However, the MPA stressed that all emissions remained below the targets for the sector and limits required by the Environmental Permitting Regulations. Carbon dioxide emissions from cement kilns also rose compared to 2011 due to an increased production of CEM I type cement. Improvements were reported in 2012 year-on-year for lost time injuries and use of alternative fuels.
"Our sustainable development challenges are many and varied, but our strength lies in recognising what these are, setting them out clearly for external stakeholders to see, implementing the measures necessary to meet these challenges and reporting on progress. This first full sustainable development report for the UK cement industry is an important step along a journey that is leading us to a more sustainable future," Dr Pal Chana, Executive Director of the MPA, said. The report has changed from previous editions by commenting on the broader sustainable development aspirations of the UK cement industry in addition to reporting on the manufacturing process.
New producer says directive 'makes no sense'
12 April 2012South Africa: An order by South African competition authorities to delay cement industry statistics by three months will negatively affect perceptions of economic activity in the country, according to industry newcomer Sephaku Cement.
The CEO of Sephaku Pieter Fourie said that the directive by the South African Competition Commission to the Cement and Concrete Institute that it delay the publication of its quarterly national cement sales figures by three months made 'no sense'. The institute represents the four major cement producers in South Africa: Pretoria Portland Cement, AfriSam, Lafarge and NPC-Cimpor.
Sephaku, a Nigerian-backed newcomer, is building an integrated cement production facility in the Limpopo province, where it intends to produce cement from the fourth quarter of 2013. It says that cement sales form a large component of construction activity in South Africa and are a leading economic indicator. Sephaku believe that the change in reporting will affect related economic predictions.
Stephan Olivier, CEO of AfriSam, commented that the change in industry reporting was a bid to make it difficult to use the data for anti-competitive behaviour. Simon Roberts, chief economist and manager of the commission's policy and research division, said that companies had previously used the data provided by the institute to 'monitor' their cartel agreement.
Projects by Nigerian-backed Sephaku and a new Chinese-backed empowerment entity, Conticem, will boost South Africa's capacity by nearly 5Mt/yr. Both Sephaku and AfriSam anticipate a better industry outlook in 2012 but uncertainty remains over the government's ability to accelerate its infrastructure plans.
Holcim Philippines projects 5-6% growth in 2012
28 March 2012Philippines: Holcim Philippines expects a modest growth rate of 5-6% in 2012 as it attempts to recover from a steep drop in net profit in 2011, according to its chief operations officer Roland van Wijen.
The Philippine subsidiary of Switzerland-based Holcim Ltd posted a net profit of US$47m in 2011, down by 47.1% from US$90m in 2010 because of weak demand and higher production costs. Sales revenues dropped 9% to US$496m due to a surge in prices of coal and electricity, the biggest cost components in cement production.
"Last year was a challenging year for us because reduced government spending meant that there was less structure built, which has a direct correlation to cement consumption. Also, the (operational cost) has been increasing which had a marked effect on our bottom line. Those are the elements we are recovering from," Van Wijnen said at the launch of Holcim's new CSR project. He added that the company is currently cutting production cost by stepping up the use of waste materials as an alternative to coal.
Holcim Philippines currently has a market share of one third of the cement industry and at present the company has no plans of expanding its market share. "We will go there when our customers want us to go. Right, now, the market has an over-capacity so significantly increasing our market share will not contribute to growth," Van Wijnen said.
Van Wijnen said the company's growth would be greatly driven by more projects that would be approved under the government's Public-Private Partnership (PPP) scheme. The company is pursuing opportunities for supplying winning bidders in the PPP projects. Van Wijnen said the company is optimistic that both the government and the private sector would increase infrastructure spending this year.
With a workforce of over 1700, Holcim Philippines operates four plants in La Union, Bulacan, Misamis Oriental and Davao. In January 2012 Holcim reopened its cement plant in Calaca, Batangas, to take advantage of an anticipated surge in demand for new buildings and infrastructure in Metro Luzon.