Displaying items by tag: US
EPA and PCA strike deal to delay emissions rulings
19 April 2012US: The Environmental Protection Agency (EPA) has agreed to delay maximum achievable control technology (MACT) air compliance for cement plants by two years. As part of on-going negotiations with the Portland Cement Association (PCA) if the EPA doesn't issues a proposal to this effect by 15 June 2012 then the PCA and other cement producers will be able to resume legal action against the pollution rulings.
Under the terms of a 16 April 2012 proposed consent decree, the EPA will have to issue by 15 June 2012 a proposal addressing a ruling on 9 December 2011 from the US Court of Appeals for the District of Columbia Circuit. The EPA's revisions will also have to cover separate pending industry administrative petitions. The EPA has been negotiating with the PCA over the terms of the proposed consent decree, following a ruling finding that the EPA failed to reconsider how a related incinerator emissions rule could potentially alter the cement rule's emission limits.
The EPA has also agreed under the proposed consent decree to finalise a revised MACT by 20 December 2012, but the settlement does not require that the agency finalise a two-year delay. Rather, the decree states that EPA must only include its 'final decision on whether to extend the compliance deadlines for existing sources' in the revised MACT.
The EPA and PCA also acknowledge that EPA must subject the agreement to public comment and review. The settlement further notes that, "if the federal government elects to withdraw or withhold consent to this Agreement" after considering public comments on it, "PCA shall have the right to withdraw from this Agreement and file a request to lift the abeyance requested by the Parties."
As environmentalists and states were not party to the settlement, this public comment would provide them with the first opportunity to challenge the possibility of a two-year delay for the rule's compliance deadline and changes to meet the other provisions in the settlement.
Lehigh’s Wesseling returns to Germany
18 April 2012US: Henrik Wesseling, the plant manager at the Lehigh Cement Permanente Plant in Cupertino, California, is returning to Germany. Lehigh Cement announced that Wesseling will be leading the global fuel optimisation strategy for its parent company HeidelbergCement. His last day at the Lehigh facility will be on 26 April 2012.
Wesseling took on the plant manager role at Permanente in 2008. In his time there, he worked toward helping the company install emission-reducing technology to meet new environmental regulations. Over the past two years, he led an initiative to install an activated carbon injection system that aims to reduce mercury emissions by more than 90%.
"Henrik has performed admirably as plant manager and I commend him for all he has achieved," Kari Saragusa, Lehigh Western Regional President, said in a statement. Axel Conrads, Lehigh's region west vice president of cement operations, will lead plant operations on an interim basis while a new plant manager is sought. A new plant manager is expected to be in place within the coming months.
Lafarge North America moves to Illinois
18 April 2012US: Lafarge North America will relocate its headquarters from Virginia to Illinois, a move that is expected to create around 100 jobs.
The company, currently based in Reston, already has a presence in Illinois with a facility in South Chicago and about 300 employees in the state. The relocation would move its administrative offices and create around 90 jobs in the first two years. Company officials haven't determined a timeline for the move or the exact location but said the new headquarters would be near Chicago's O'Hare International Airport.
"The location and all of the infrastructure this area offers is very important: the airport, the trains, the rivers, the lakes and the roads," said John Stull, a CEO for Larfarge's cement and aggregate concrete operations. He added that the company does a majority of its business in the Midwest and a Chicago-area location made sense.
In exchange, Illinois is offering about US$6.3m million in tax incentives to the company, which the company only gets if it meets certain job creation and economic targets. Despite this Illinois has come under fire in recent months with some business groups and companies alleging an unfriendly business climate because of high taxes and state budget woes including US$8bn in unpaid bills.
EPA proposal to cost Montana plants US$10m
26 March 2012US: A proposed clean-up of Montana's air pollution by the Environmental Protection Agency (EPA) could cost nearby cement plants up to US$10m. Plans to improve visibility in public land, including Yellowstone and Theodore Roosevelt National Parks, would require upgrades within five years at the Ash Grove cement plant near Montana City and Holcim cement plant near Three Forks.
The EPA's action has been prompted partly by a legal challenge from environmentalists who sued the agency to set deadlines to follow through on haze rules adopted in 1999. Two of the groups involved, WildEarth Guardians and the Montana Environmental Information Center, said that the agency's proposal does not go far enough. Representatives of the groups criticised the EPA's rejection of even stricter pollution limits that would have required tens of millions of dollars in additional spending by the plants.
"People might gasp a little bit and say that's a lot of money but you have to look at how much these companies are profiting off these facilities. It dwarfs these costs," said Anne Hedges with the Montana Environmental Information Center.
The first phase of the EPA's program is aimed at plants built between 1962 and 1977 that churn out at least 250t/yr of pollutants. The goal is to eliminate haze in parks and wilderness areas by 2064. The cost of reducing haze across the US has been estimated at US$1.5bn/yr. Spin-off benefits from reduced health care spending on pollution-related illnesses were estimated at US$8.4bn/yr or more.
The proposal could become final after a 60-day public comment period. Public hearings in Montana hosted by the EPA are scheduled for 15 May 2012 in Helena and 16 May 2012 in Billings.
FCC debt shuffling delays US asset sale
23 March 2012Spain/US: The head of Fomento de Construcciones y Contratas SA (FCC), Baldomero Falcones Jaquotot, has said that a planned sale of US-based Giant Cement Holding Inc. has been delayed while the Spanish construction giant deals with the debt refinancing of Cementos Portland Valderrivas (CPV). FCC owns nearly 70% of CPV, which in turn owns Giant. FCC had previously planned to sell Giant by the end of the first quarter of 2012. Falcones added there has been one bidder for the US cement unit. FCC spokesman Jose Manuel Velasco Guardado said CPV is keeping, 'all options open for Giant.'
FCC is currently focusing on CPV's efforts to renegotiate Euro1.5bn in gross debt. Around 46% of the debt is due to be repaid in 2012 and 48% is due in 2013. Portland is also crafting a new business plan that may include plant closures in Spain. Falcones said that CPV was in 'a good situation' as it discusses a new debt repayment timeline with its banks, while looking to 'increase its cash situation.'
With Spain's economy in poor shape, FCC is trying to increase the portion of its revenues originating from overseas to more than 65% in three years time from 52% in 2011. Falcones said FCC might be inclined to make overseas acquisitions sooner than later in order to take advantage of the Euro's relative strength and is also eyeing growth opportunities in Latin America, Asia, the Middle East and central and eastern Europe.
In Spain, FCC is owed more than Euro2bn from local and regional governments for past services rendered. Falcones said that he expects most of it to be paid in May and June 2012 after the central government set up a new credit line to help cash-strapped regions and municipalities to pay off their debts.
The Spanish government is benefiting from much improved financing conditions after local banks tapped the European Central Bank's Long-Term Refinancing Operations to purchase government debt.Falcones is confident that the full amount will be paid. "If I get Euro1.5-2.0bn, I will be very happy," he said. "It doesn't mean we won't get the rest. That will take more time."
Third of workforce laid off as Joppa kiln shuts
19 March 2012US: Lafarge US has announced that it has laid off 36 workers at its plant at Joppa, Illinois, representing about one-third of the plant's total workforce. The layoffs, which took place Thursday 15 March 2012, were cited as the result of the closure of one of the two kilns at the plant, which has a total installed capacity of 1.25Mt/yr.
The kiln has been mothballed due to consistent low cement demand, with Lafarge saying that local sales have fallen by 44% in recent years.
Carolinas Cement clears hurdle for new plant
13 March 2012US: Officials from Carolinas Cement Company have announced that the Division of Air Quality of the North Carolina Department of Environment and Natural Resources (DENR) has issued an air quality permit to parent company Titan America LLC to construct a cement plant in Castle Hayne. The issuance comes after four years of technical review of the proposed facility to ensure it will comply with North Carolina's air quality regulations and standards.
The permit was issued after extensive evaluation by DENR, including using air models that incorporate government-approved local meteorological, topographic and site-specific information. The models calculate the concentrations of regulated emissions at the boundaries of the plant property and ambient concentrations throughout the local region and other designated locations to assure they are below legal limits.
"These laws and regulations governing industrial emissions are among the strictest in the world," said Dan Crowley, Titan America's VP of Corporate Engineering. "The issuance of our air quality permit is only a first step. After the plant begins operating we will be subject to unannounced audits by State and Federal regulators as well as internal compliance audits to ensure our emissions are consistently within permitted limits." Carolinas Cement will meet all the new Environmental Protection Agency federal regulations for Portland cement plants that were finalised in 2010, and these regulations are fully represented in the Department of Air Quality permit.
Now that the air quality permit has been issued, Carolinas Cement plans to proceed with completing the federal Environmental Impact Statement (EIS) needed to obtain necessary wetlands permits. The EIS is an 18-24 month process led by the US Army Corps of Engineers (COE) and it requires Carolinas Cement to hire an independent third party to conduct studies of potential impact to numerous ecological and social factors, such as water, aquifers, traffic and flora and fauna.
Parallel to the COE permitting process, Titan America will begin a two-year process to design and engineer the new plant. The design process could not begin prior to the issuance of the air permit, as the design must correspond to the exact standards outlined by the air permit. The new plant will pioneer the industry's most advanced emission control technologies to ensure that public health, the aquifers, Cape Fear River and Island Creek are protected throughout every step of this process.
When it clears all of the regulatory hurdles, Carolinas Cement will create 161 permanent, full-time jobs. During construction it will create 1000 temporary jobs over two-years.
Ash Grove files request to close Midlothian wet kilns
29 February 2012US: Ash Grove Cement Company has reportedly filed a permit amendment with the Texas Commission on Environmental Quality (TCEQ) seeking to close two of its three cement kilns in Midlothian, Texas. A local environmental pressure group, Downwinders at Risk, reported that it would convert the third kiln to dry production.
Ash Grove said that it was 'premature' to talk about the permit because the decision was not final. Downwinders' director Jim Schermbeck said that he expects the state agency to approve the change."They're going to reduce emissions. TCEQ will let them do that," Schermbeck said.
US cement kiln operators face a 2013 deadline to meet new emission standards from the federal Environmental Protection Agency (EPA). The proposed changes would take production down by 20% at the site to around 0.95Mt/yr.
Holcim to close Catskill and Artesia plants
27 February 2012US: Holcim (US) Inc. has decided to permanently close its cement making operations at its Catskill facility, according to a New York State Department of Conservation Environmental Notice Bulletin. The company is also set to permanently close its Artesia plant in Mississippi. Both plants had previously been mothballed due to the stagnating US economy and low cement demand.
Holcim Vice President of Corporate Communications Robin DeCarlo said that the state of the economy had not improved. She said that this, along with a decrease in demand for cement across the US, had led Holcim to decide to permanently close the plants.
Speaking of the Catskill plant, DeCarlo said, "Nothing has really changed with the plant from the mothball status to the close. We still have staff there, we are still looking at our equipment and are maintaining our permits, so not much has changed."
DeCarlo said that there are no plans for Catskill at this point and that a timeline on the completion of the closures remains unclear. The announcement to cease operations at Catskill was reported to the Department for Environmental Conservation (DEC) for the sole purpose of changing Holcim's solid waste permit. This will allow it to dispose of its raw materials, according to DEC Region 4 spokesman Rick Georgeson.
Black appointed president in CRH America
22 February 2012US: Doug Black, currently chief executive of CRH's Americas Materials Division, has been appointed to the newly created position of president and chief operating officer of Oldcastle Inc, the holding company for CRH's operations in the Americas. Black will report to Mark Towe, chief executive officer of Oldcastle. Aged 47, Black joined Oldcastle in 1995 and has held a series of key leadership positions at Oldcastle and in the Precast, Architectural Products (APG) and Materials operations.
CRH, the international building materials group, has announced a number of changes within its management team in the United States, effective from 20 February 2012. Commenting on these changes, Myles Lee, CRH chief executive said, "These appointments and subsequent follow-on changes strengthen our organisational structure and enhance our ability to execute our strategies and achieve long-term performance and growth."