Displaying items by tag: concrete plant
Cementos Molins to acquire Hanson Hispania’s Catalonian business
01 September 2021Spain: Cementos Molins has agreed to acquire Hanson Hispania’s assets in Catalonia. The Expansión newspaper has reported that the business consists of two concrete plants and multiple quarries. It generated sales of Euro18m in 2020 and employs 41 people.
Chief executive officer Julio Rodríguez said "This operation will allow Cementos Molins to reinforce its presence in Spain and strengthen its leadership in sustainable concrete solutions in Catalonia." He added "The strategic location of the plants and quarries, close to the Barcelona metropolitan area, responds to our commitment to offer more efficient and sustainable solutions for homes and infrastructures."
Cemex USA to establish new aggregates plant in Alabama
24 August 2021US: Cemex USA has announced plans for an upcoming 600,000t/yr aggregates plant in Brierfield, Alabama. The Birmingham Business Journal newspaper has reported that, when operational, the plant will supply the company’s ready-mix concrete operations in the state. The subsidiary of Mexico-based Cemex operates 30 batching plants in Alabaster, Tuscaloosa and Vance.
Mid-South regional president Marc Tyson said “The Brierfield plant gives us a new opportunity to support our existing customers and earn the business of new ones by leveraging the wealth of experience of our team and providing them materials sourced from all parts of Cemex USA's supply chain.”
Hanson Aggregates buys land in Arizona
22 July 2021US: Hanson Aggregates has purchased 577ha of land near Buckeye, Arizona. The Phoenix Business Journal newspaper has reported that the company will use the land to produce ready-mix concrete and rock products and. Martin Marietta Materials agreed to acquire Germany-based HeidelbergCement’s US West regional business, which included Hanson Aggregates, in May 2021 for US$2.3bn.
Credit and quarries
07 July 2021There was good news from the corporate finance sector for cement producers this week in the form of an approving statement by Fitch Ratings. It declared that it expected the sector to be able to pass on the costs of decarbonisation to customers due to a lack of alternatives. It recognised the challenges posed by regulators, investors and societal pressure but, even so, it suggested that cement was still an industry worth backing. Or at least for now. Added to this, it forecast that demand for building materials would grow to support the transition to a low carbon economy and to combat the damage caused by climate change. It did admit that the capital or operating costs required to decarbonise are seen as being potentially large, especially with uncertainty over how much governments will pay or incentivise. Yet the timescales involved are beyond the ratings agency’s ‘horizon’ hence no really disruptive shifts in producer economics are expected anytime soon.
This was obviously a win for the cement industry and its cheerleading associations led by the Global Cement and Concrete Association (GCCA), the World Cement Association and the regional associations. After all, the increasingly convergent message to the wider world has been along the lines of ‘concrete is part of the solution and you need our products because there’s nothing else.’ Good timing then for the GCCA to launch its collaboration with the World Economic Forum, the ‘Concrete Action for Climate’ (CAC) initiative. The collaborative platform is planned to help drive the industry’s journey to carbon neutral concrete by 2050 as part of the wider Mission Possible Partnership, a wider coalition of public and private organisations working on setting the heavy industry and transport sectors towards net-zero. Expect lots more of these kinds of announcements on the road to the 26th UN Climate Change Conference of the Parties (COP26) taking place in Scotland in late October 2021.
Fitch Ratings did point out that societal awareness was likely to accelerate decarbonisation. The sharp end of this trend was experienced by the building materials industry this week when environmental activist group Extinction Rebellion forced operations to stop temporarily at LafargeHolcim’s Port de Javel ready-mixed concrete plant in Paris on 30 June 2021. This followed a similar incident by the same group at a LafargeHolcim subsidiary ready-mix plant in London in mid-2019. Given the share of global CO2 emissions from the cement-concrete production chain, it is perhaps surprising that climate activists haven’t targeted clinker-producing cement plants directly in the same way that they have gone after coal-fired power stations. Clinker kilns are, after all, the source of the majority of the sector’s emissions. However, blockading a concrete plant in the city may conjure up a more potent media image than doing the same to a factory out in the country.
Instead the battles with cement plants and their quarries tend to be of a ‘not in my back yard’ (Nimby) nature. Or rather ‘not in my monastery (Nimmon?) this week, with the news that a subsidiary of YTL Cement in Malaysia is attempting to evict a group of Buddhist monks and their underground place of worship from a quarry on Mount Kanthan in Perak. In the latest twist of the long running saga, the monks have hit back with an attempt to get their portion of the site recognised as a place of worship and a heritage site. Thankfully a more positive example of how quarries can fit in with the wider community could be found this week in the guise of an archaeological dig at CRH subsidiary Tarmac’s Knobb’s Farm quarry in Cambridgeshire, UK. The discovery of a Roman Britain-era cemetery with a high proportion of decapitated bodies may have been gruesome but the relations between the operator and the archaeologists were much more harmonious. Another recent example was the discovery of what may be a new precursor species of humans, unearthed at a quarry run by Nesher-Israel Cement Enterprises site at Ramla in late June 2021.
The paradox building materials producers pose to environmental activists could be summed up by the record heat wave that hit the north-western region of North America recently. CO2 emissions, in minor part produced by the cement and concrete industries, are the most likely reason for an increased frequency of extreme weather events such as this. Yet, infrastructure such as pavements and roads were widely reported as having buckled in the heat, principally because they weren’t built for such high temperatures. They will have to be rebuilt to withstand similar temperatures in the future. Building materials can thus be seen as both part of the problem and part of the solution. Yet with net zero targets nearly 30 years away it seems likely that continued extreme weather events and their potentially lethal consequences will speed up the public demand for decarbonisation. It is worth noting here that one of Extinction Rebellion’s demands in the UK is that the country should become net zero by 2025.
Fitch Ratings has cast its vote for now and Extinction Rebellion and its fellows are set to continue to wage their political campaigns. In the meantime it is debatable how much spiritual solace will be found by the monks of Mount Kanthan during blasting hours at the neighbouring quarry.
New Zealand: Stevenson Concrete is set to bring concrete made using CarbonCure technology to the country in July 2021. The Auckland-based concrete producer is currently conducting final internal quality assurance at its Drury quarry and concrete plant before opening the product up on general sale. Canada-based CarbonCure’s technology uses a CO2 mineralisation process during production to reduce carbon footprint of concrete.
"Along with a number of other carbon-decreasing initiatives we are using, this technology is going to change the way New Zealand builds houses, footpaths, roads, pipes, and thousands of other man-made, everyday objects. Stevenson has brought it into the New Zealand mainstream, just as this technology is used in countries like Singapore, North America and parts of Europe," said Anthony Bitossi, general manager of Stevenson Concrete.
France: Extinction Rebellion activists forced operations to stop temporarily at LafargeHolcim’s Port de Javel ready-mixed concrete plant in Paris on 30 June 2021. Members of the climate activist group trespassed on the site to denounce what they called the company’s firm's environmentally damaging pursuit of profit, according to Reuters. The building materials producer was forced to divert its trucks to another site during the chaos. Earlier in the week protestors from Extinction Rebellion and the non-government organisation Soulevements de la Terre targeted another LafargeHolcim site near Paris.
In late 2020 the council of Paris voted to withdraw permissions for a planned expansion to LafargeHolcim subsidiary Lafarge France’s Bercy concrete plant after protesters captured footage of a slurry spill that the company called ‘exceptional.’
LafargeHolcim currently has a target to reduce its CO2 intensity in cement to 475kg net CO2/t by 2030. The group says it hopes to become ‘net zero’ in the future. It is currently working with the Science-Based Targets Initiative (SBTi) to define a roadmap to 2050 to, “reduce scope one CO2 emissions to a target consistent with a net zero pathway endorsed by SBTi.”
NCL Industries plans Mattapalli cement plant expansion to 3.6Mt/yr and establishment of new grinding plant
24 June 2021India: NCL Industries is planning to expand its 2.7Mt/yr Mattapalli plant in Suryapet district, Telangana, to 3.6Mt/yr capacity at a cost of US$13.5m. The work includes the installation of vertical roller mills to replace the plant’s ball mills. Times of India newspaper has reported that the company says that it will complete the expansion by 2022.
Its plan also involves the establishment of a new 660,000t/yr grinding plant at nearby Anakapalle, at a cost of US$26.9m. The producer will invest a further US$810,000 in setting up three new ready-mix concrete plants in Hyderabad and Vizag, bringing its total number of concrete plants in the state to eight.
JSW Cement enters the concrete business with first ready-mixed concrete plant in Mumbai
22 June 2021India: JSW Cement has launched its first commercial ready-mix concrete plant at Chembur in Mumbai, Maharashtra. The plant has a capacity of 120m3/hr across two production lines. It will serve construction in south and central Mumbai. The technology for the plant was supplied by Germany-based Schwing Stetter. The company plans to establish three further batching plants in Mumbai, covering Navi Mumbai, Thane and western Mumbai.
“JSW Concrete was successfully piloted at our captive plants at Dolvi and Vijaynagar and used in the expansion projects of JSW Steel. The experience gained from these projects gave us enough confidence to offer this unique concrete product to our large project customers,” said TN Viswanathan, Vice President of JSW Cement.
Czech Public: Ukraine-based Betonmash has fulfilled an order for a Granit-42 ready-mix concrete batching plant from a customer in the Czech Republic. The 42m3/hr-capacity plant consists of a 750l rotary mixer and 75t hopper. Italy-based Bonfiglioli supplies the Grant-42’s drives, Italy-based Camozzi supplies its pneumatic components and Italy-based WAM supplies its screw conveyors. It uses sensors produced by Netherlands-based Zemic.
US: SRM Concrete has completed its acquisition of 24 former Argos USA ready-mix concrete plants in Dallas, Texas. No issues were reported by the regulators, according to Agencia CMA. The purchase, valued at US$180m, was announced in May 2021.