Displaying items by tag: Algeria

Algeria: China Triumph International Engineering (CTIE) is set to start procuring equipment for a US$211m production line at STG Engineering and Real Estate Development’s plant at Adrar. The line will be the second production line at the site and it will have a production capacity of 4200t/day of marine cement, according to Inside International Industrials. CTIE is the engineering, procurement and construction contractor for the project and its subsidiary Beijing Triumph International Engineering will manage the engineering design work.

Algeria: Groupe des Ciments d’Algérie’s (GICA) aims to export 1 - 1.5Mt of cement in 2018. The Ministry of Industry and Mines said that the group has signed a deal to export 30,000t via its SODISMAC subsidiary, according to the Algeria Press Service. GICA is also in discussion with foreign partners to export other products such as limestone and gypsum. The cement company handles its exports via the ports of Arzew and Djendjen.

In 2017, the group recorded record cement production of nearly 14Mt compared with 12.6Mt in 2016. It exported 45,000t of cement in May 2018 under a contract with a total volume of 200,000t.

Algeria: Lafarge Algeria says it plans to focus on exports and roads in 2018. Serge Dubois, director of public relations at the company, said that it intends to export 5Mt or 30% of the market by 2020, according to the El Watan newspaper. The cement producer has already conducted seven export operations since Decemebr 2017 to West Africa. The other priority is to encourage the use of cement in local infrastructure, incuding road expansion plans.

Algeria: Italy’s Cimprogetti says it is making progress on a lime plant it is building with Bedeschi for Algerian Qatari Steel. The project is to build a lime plant supporting a steel plant at Bellara in Jijel. It includes the design and supply of the entire lime plant, from the limestone receiving area to quicklime storage, which is directly connected to the Danieli steel mill. The design of power and control systems has been developed by Cimprogetti, including the supply of all electrical panels, medium and low voltage transformers, the diesel generator set and all cables. Cimprogetti is also working with Idom, a Spanish company, on the design and erection phases of the project.

The lime plant will use two Flex Reversy 9 kilns with a daily production of 420t/day each, and will be operated with natural gas. The mechanical erection is almost complete and the electrical installation has recently started. The erection works are being checked by Cimprogetti site engineers in collaboration with the end user.

Algeria: Groupe des Ciments d’Algérie’s (GICA) has made its first export to Europe. The Ministry of Industry and Mines said that 45,000t of cement was exported to Europe via GICA’s building materials distribution subsidiary, according to the L’Expression newspaper. The consignment was the last part of a contract to export 0.2Mt of cement to Europe.

Algeria: LafargeHolcim Algeria has conducted its fourth cement export operation to West Africa. Nearly 8500t of Ordinary Portland Cement were despatched from the port of Arzew in Oran, according to the Algeria Press Service. It follows previous batches in December 2017, March 2018 and the start of April 2018.

The subsidiary of LafargeHolcim aims to increase its cement and clinker exports to West Africa to 5Mt by 2020. In Algeria the company runs two cement plants at M'Sila and Oggaz in Mascara. It also operates a plant at Biskra as a joint-venture with Souakri Group and it manages SCMI’s Meftah's plant in a partnership.

Algeria: China’s CBMI has signed a contract with ASEC Cement to build a 4500t/day clinker production line at ASEC Cement’s Djelfa plant. The unit was originally partially built by ASEC Egypt in 2008 and had completed 90% of civil work before it was suspended due to the financial crash. Local company ETRHB Haddad and the Algerian subsidiary of China State Construction Engineering Corporation (CSCEC) took control of ASEC Cement in 2017 allowing the Djelfa project to continue.

The engineering, procurement and construction contract covers limestone crushing to cement packaging and delivery. It includes engineering, equipment and steel structure procurement, civil construction, erection, training and commissioning. Construction is scheduled to take 19 months from the contract’s activation date. As such the plant could be operational by the end of 2019.

Algeria: LafargeHolcim Algeria has continued exporting cement to The Gambia with a third consignment from its d'Oggaz plant. The 30,000t order of Ordinary Portland Cement was exported from the Port of Arzew to Banjul, according to the El Moudjahid newspaper. The deal follows two previous ones in December 2017 and March 2018.

Algeria/Niger: The Aoulef cement plant in Afrar province has started exporting cement to Niger. Youcef Yousfi, the Minister of Industry and Mines, welcomed the news in a statement, according to the El Moudjahid newspaper and the Algeria Press Service. The plant exported 950t of Ordinary Portland Cement by land. The 1.5Mt/yr Aoulef cement plant started production in December 2017. It aims to export around 1Mt/yr of cement.

Lots of facts stuck out from the inaugural Global GypSupply Conference that took place in Brussels last week. One was that Spain exported 1.49Mt of raw gypsum to West Africa in 2016. The data point from Spanish customs popped up in a presentation by Mohamed El Moustapha, the managing director of a gypsum mining company based in Mauritania. He was using the figures to reinforce the opportunities for his company to supply the growing cement industry in West Africa. Yet the size of the market has implications for the oft-repeated claims of cement sector self-sufficiency that various countries in the region have cried out for.

Gypsum is used as a retarding agent to control the setting time of cement. It gets added whilst clinker is ground into cement. Roughly speaking, cement production requires about 5% of gypsum. So a 1Mt/yr cement plant would require around 50,000t/yr of gypsum. The crucial question for cement producers in West Africa is where is this gypsum coming from. Given that the Global Cement Directory 2018 places cement production capacity at just under 100Mt/yr in the region, this requires around just under 5Mt/yr of gypsum.

El Moustapha made out that there were no gypsum deposits in West Africa. This contradicts a study on Nigerian gypsum mining published in Global Gypsum Magazine in March 2016 estimated local reserves to be around 150Mt although to be fair to El Moustapha these appear to be relatively underused. This also doesn’t take into account sources of synthetic gypsum produced at coal-power plants although this is likely to be negligible at present.

Reserves in Mauritania appear to be much larger at 1.7Bnt. Instead, the problem here appears to be assisting the exploitation of mined gypsum by improving infrastructure and supply chain issues. El Moustapha’s company Samia reported that it exported 170,00t of gypsum to cement plants in West Africa, mainly via ship, but with a significant minority via truck overland to Mali. Another speaker at the conference from the Moroccan gypsum trader Cultura presented a snapshot of a more mature market with exports of 210,000t in 2017. However, similar issues with port infrastructure were also present. To this end the company was keenly looking forward to an upgrade project the Port of Safi due for commissioning in 2020 – 2022 that would allow larger ships to berth.

A market report on the gypsum and anhydrite market by Roskill in 2014 placed Egypt, Algeria and South Africa as Africa’s leading gypsum producers. In particular it singled out South Africa as the only sub-Saharan country producing more than 100,000t/yr of gypsum. In terms of usage of gypsum Roskill estimated that just over half of the world’s gypsum was used to make cement, followed by 38% for wallboard and plaster production and then 18% for agricultural usage. Although this compares to just over a quarter for cement production and most of the rest for wallboard production in the US, with its more developed wallboard market than the rest of the world, according to recent United States Geological Survey (USGS) data.

As the Global GypSupply Conference demonstrated plenty of raw gypsum is available around the world. However, since supply and price can vary considerably in the short term, cement producers are keen to secure steady sources. Developing gypsum sources in northern Africa are necessary to help build the West African cement industry, but the regions need to work together.

The 2nd Global GypSupply Conference will take place in spring 2020