Displaying items by tag: CCUS

Europe: Holcim has secured funding for three separate carbon capture, utilisation and storage (CCUS) projects at its cement plants in Europe. The recipient projects are the Go4Zero project at Holcim Belgium's Obourg cement plant in Belgium, the KOdeCO project at Holcim Croatia's Koromačno cement plant in Croatia and the eM-Rhône project at Lafarge Ciments' Le Teil cement plant in France. The Le Teil plant's system will be used to produce e-methanol, while the investment at the Koromačno plant will be part of a package of upgrades to turn the plant carbon neutral.

Alongside on-going projects in Germany and Poland, this will bring Holcim's total number of EU-funded CCUS projects to five. Holcim is committed to US$2.33bn-worth of investments of its own in over 50 carbon capture projects worldwide before 2030.

Holcim's Europe regional head Miljan Gutovic said “It’s exciting to be at the forefront of decarbonising the building sector in Europe. The support we are receiving from the EU Innovation Fund for five of our CCUS projects is a great testament to the strength of our engineering teams, the maturity of our technologies and our advanced partnerships across the value chain. Our robust pipeline of projects positions us as the partner of choice to scale up carbon capture technologies in Europe.”

US: In 2022, Fortera began building a 15,000t/yr-capacity plant to produce its low-carbon cementitious material, Fortera Reactive Calcium Carbonate (RCC), at CalPortland's Redding cement plant in California. The commercial-scale plant will produce a reactive form of calcium carbonate using CO₂ from the kiln of the 600,000t/yr cement plant. Fortera's process converts 1t of limestone into 1t of Fortera RCC by capturing and mineralising CO₂ from the cement plant's kiln. Fortera cement production emits 60% less CO₂ than ordinary Portland cement (OPC). The 15,000t/yr plant will operate at 20 times the scale of previous pilot tests. The Redding Record newspaper has reported that 15 workers will be employed at the site.

Former Redding cement plant owner Lehigh Hanson formed an agreement with Fortera to collaborate on the low-carbon cement plant project in March 2021. The plant subsequently switched ownership to Martin Marietta Materials in October 2021, before CalPortland bought it in July 2022.

US: Ash Grove Cement has won funding for a US$15.2m front-end engineering design (FEED) study for a carbon capture installation at its 2Mt/yr Foreman cement plant in Arkansas. Parent company CRH said that the study will run for 24 months from its date of commencement. The project team also includes consultancy and research firms Advanced Resources International and Crescent Resource Information, as well as non-profit interstate policy organisation Southern States Energy Board. Equipment suppliers will include France-based industrial gases company Air Liquide and energy company Sargent & Lundy, while electricity provider Talos will participate as an energy sector stakeholder.

The Foreman cement plant carbon capture FEED study is one of eight projects selected by the US Department of Energy to receive part of a US$189m funding pot for carbon capture demonstrations across US industry.

Germany: Chemicals company BASF has won a contract to supply its OASE Blue CO₂ separation technology for use in the upcoming 70,000t/yr carbon capture installation at Heidelberg Material's Lengfurt cement plant in Bavaria. The Capture to Use (Cap2U) project, in partnership with fellow chemicals company Linde, aims to capture CO₂ from the plant for use in the chemicals, food and beverages industries.

BASF head of gas treatment Andreas Northemann said “Our portfolio of OASE technologies makes a significant contribution to sustainability and is perfectly suited to help our customers achieve their sustainability targets. This carbon capture and use unit facility has the potential to become a show-case project in a hard-to-abate sector."

US: Heidelberg Materials North America has secured funding for a feasibility study for a 2Mt/yr carbon capture installation at its Mitchell cement plant in Indiana. The study will also investigate possible storage and utilisation solutions for a future installation. The producer says that the US government's Department of Energy has pledged US$5m in funding towards the US$10m study.

Heidelberg Materials North America president and CEO Chris Ward said “We are pleased for this additional federal funding to help move our Mitchell carbon capture project forward. Heidelberg Materials recognises the significant role that carbon capture will play in achieving its goal of net zero carbon, and we are very excited to take the next steps in exploring this technology at our new cement plant in Mitchell.”

Canada: Lafarge Canada signed a tri-partite agreement with Dimensional Energy and Svante Technologies for the construction of a synthetic hydrocarbons plant to use captured CO₂ from its Richmond cement plant on 15 May 2023. The upcoming plant will convert the Richmond cement plant's 1t/day captured CO₂ emissions into 1.5 barrels/day of synthetic hydrocarbons. The producer, a subsidiary of Holcim, selected this particular solution due to the lack of CO₂ transport and sequestration infrastructure in the area of British Columbia where the Richmond plant is located. The project marks Phase 3 of the installation of Lafarge Canada and Svante's carbon capture project at the Richmond plant.

Holcim's Western Canada regional head of sustainability and environment, Stephanie Voysey, said "Carbon capture is an important lever in our net-zero roadmap. However, for a carbon capture project to succeed, it must be paired with permanent geologic sequestration or utilisation technology that will permanently isolate the CO₂ in a specific media or product. If this pilot can be scaled to capture and use all facility emissions, it would be a first-of-its-kind project for Lafarge and advance export and global adoption of this technology.”

Greece: Titan Cement Group published its 2022 Integrated Report on 6 April 2023. The report outlines the cement producer’s financial and environmental, social and governance (ESG) performance. For the full year, the group recorded a net profit of Euro110m, up by 19.3% year-on-year. It made ‘record’ capital expenditure investments of Euro242m, and increased its net debt by 12% to Euro797m.

The group says that it is ‘on track’ to meet its ESG targets for 2025 and beyond. It reduced its specific CO₂ emissions by 5% decade-on-decade in 2022. Throughout the year, Titan Cement Group continued its investments in research, development and innovation activities across all markets, with an increased focus on carbon capture, storage and utilisation. It also rolled out its digital transformation to further plants around the globe.

Canada: The Cement Association of Canada (CAC) said that it is 'confident that Canada will lead in building clean technologies for a sustainable future' following the publication of the government's Budget 2023 on 29 March 2023. The budget includes US$26bn-worth of green tax credits. US$19.2bn-worth of this is allotted to renewable energy. It also includes a final design for Canada's Investment Tax Credit for Carbon Capture, Utilisation and Storage (CCUS). CAC president and CEO Adam Auer said that, when finalised, the budget will help to 'close the gap' between existing Canadian legislation and incentives offered under the US Inflation Reduction Act and EU Green Deal Industrial Plan.

Auer said “With close to 60% of our emissions resulting from the immutable chemistry of making cement, deep investment in innovative and expensive technologies, like CCUS, are both vital and unavoidable. With Budget 2023, the government clearly affirmed its understanding of the final role this technology plays in our industry’s efforts to reach net-zero." He continued “We were also pleased to see references to carbon contracts for difference (CCfD). Canada’s cement companies, like many industries in Canada, are part of large multinationals, and divisions must compete within their companies for projects. Investing in net-zero projects requires predictability. The certainty that CCfDs can provide is the difference between attracting investment, building projects and creating clean jobs - or conceding the opportunity to our competitors."