Displaying items by tag: FLSmidth

Pakistan: DG Khan Cement has signed a contract with Germany's Loesche GmbH to supply complete raw, cement and coal grinding mills for its greenfield cement plant in Lasbella, Baluchistan. The cement grinding mills will be provided by a German company, while Denmark's FLSmidth has been contracted for engineering and equipment, according to DG Khan Secretary Khalid Chohan. The new 9,000t/day plant will be completed with a cost of around US$300m within three years. DG Khan has already signed an agreement with K-Electric for the supply of 40MW of electricity.

US: FLSmidth has secured an order for the engineering, supply and installation of a new CataMax catalytic solution for a US cement producer. The order includes a new filter installation with catalytic elements, ID fan, flue gas ducts and dust transport equipment.

The CataMax catalytic solution uses ceramic elements with an embedded catalyst. The porous elements not only remove dust particles from the flue gases, but the catalyst embedded also removes total hydrocarbons (THCs) and organic hazardous air pollutants (O-HAPs) in the flue gas. The CataMax catalytic solution is a patent-pending technology from FLSmidth that will help US cement producers to achieve compliance with stricter environmental regulations.

"We are already seeing an increased interest in this technology from other customers in the US as well as from customers in Europe and Asia, where similar legislative restrictions are also expected in the future," said Jacob Sondergaard, vice president of FLSmidth Airtech, part of FLSmidth's product companies division.

Nigeria: BUA Group's US$600m, 3Mt/yr capacity Obu cement plant in Okpella, Edo is set to be start cement dispatches in the first week of August 2015. Clinker production has already commenced.

"The Obu Cement plant, which is about 5km away from Edo Cement Company, is 100% owned by BUA Group. The Edo Cement plant, which has a capacity of 500,000t/yr is also being upgraded and will receive clinker from the Obu Cement plant before being fully completed," said BUA Group chairman and CEO Abdulsamad Rabiu. "The two plants will produce about 3.5Mt/yr of cement. Asides from the initial cost of over US$500m in Obu Cement, we have also invested over US$100m in gas turbines to power a 50MW plant for 24-hour electricity generation, as well as the construction of a 30km gas supply pipeline." The Obu Cement plant was supplied by FLSmidth of Denmark, while the civil construction was handled by construction firm Julius Berger.

Rabiu said that the company's three-year journey to construct the plant would give a much-needed boost to Nigeria's cement industry, as well as enhance the development of related sectors including housing and construction. Rabiu said that the plant's location in Edo makes it a strategic point for markets in the north and south of the country. "Essentially we are 200m to the highway linking Okene, Kogi and Benin, Edo, which will guarantee adequate distribution of products," said Rabiu. Rabiu revealed that an estimated 250 – 300 trailers of cement would be delivered to markets across the regions each day once the Obu plant starts full commercial operations.

The Obu Cement plant currently uses 9000t/day of limestone and clay for its large-scale operations, which will provide over 1500 direct jobs. The plant will produce 32.5, 42.5 and 52.5 grade cement.

"As far back as April 2014, BUA Group signed a gas sales and purchase agreement with the Nigerian Gas Company (NGC), which will guarantee the supply of about 0.9Mft3/day of gas to the Obu plant. However, liquid fuels will also be used as a backup, to ensure production around the clock," said Rabiu.

Pakistan: FLSmidth has signed a Euro57m contract with DG Khan Cement to supply engineering and equipment for a 8500t/day greenfield cement plant in Pakistan.

"Pakistan is a very important market for FLSmidth and we are extremely pleased that DG Khan has again chosen FLSmidth as its supplier. This underlines its valuable long-term ties with DG Khan Cement, as well as our strong foothold in Pakistan, where we expect to see more activity following new government development programmes," said president of the cement division, Per Mejnert Kristensen.

The first contract between DG Khan and FLSmidth dates back to 1992. Since then the partnership has resulted in three additional orders to FLSmidth in 1998, 2005 and 2007. The new order will be booked by the cement division and will contribute beneficially to FLSmidth's earnings until 2017.

Vietnam: FLSmidth has received a US$109m order from the Vietnamese cement producer Xuan Than Group for the supply of a complete 12,000t/day capacity cement plant. The plant will be located approximately 100km south of Hanoi. Once completed, the plant will be the largest cement plant in Southeast Asia with the most energy-efficient equipment, state-of-the-art emissions control systems.

"The Vietnamese cement market is expected to grow over the coming years and it is a well-known market to FLSmidth as we have been present in the country for many years. The construction of the largest cement plant in Southeast Asia proves our strong position in the area," said president of the cement division, Per Mejnert Kristensen. The order will be booked by the cement division and contribute beneficially to FLSmidth's earnings until mid 2017.

Oman: Oman Cement Co has awarded a US$11.3m contract for the upgrade of pollution control equipment at a production line to FLSmidth. "To reduce emission levels, the company has awarded the upgrade work for the pollution control equipment for line 2 to FLSmidth. The company has issued a letter of intent in this regard which has been accepted by FLSmidth," said Oman Cement. In a recent report, Oman Cement said that its project for installing an additional 150t/hr cement mill with supporting infrastructure of cement silos and bulk despatches is in progress and is expected to be completed in the fourth quarter of 2015.

Nigeria: In November 2013, FLSmidth signed a number of contracts with Dangote Cement for operation and maintenance of production lines at its Ibese and Obajana cement plants in Nigeria for five years. Due to changes to market conditions, Dangote and FLSmidth have reached an agreement to end the operation and maintenance collaboration at the two plants.

The discontinuation of the operation and maintenance contracts will have no impact on FLSmidth's Group guidance for 2015. However, the demobilisation in Nigeria will have a negative impact on earnings before interest, taxes and amortisation (EBITA) in the customer services division in the first quarter in 2015 of US$11.1m. Additionally, the order backlog was reduced by US$102m at the end of the first quarter of 2015 as a consequence of the agreement.

Egypt: FLSmidth has received two contracts from the Egyptian cement producer Misr Cement Company in Qena for the supply of equipment for a cement plant which was originally supplied by FLSmidth. The equipment to be supplied includes among others an ATOX coal mill, an OK vertical cement mill, Pfister weighing and dosing systems, MAAG Gear reducers and Airtech filters.

"We are very happy to supply this additional equipment to an existing customer with whom we have co-operated since 1999. Our newly established Products & Upgrades group will be responsible for supplying the equipment - an offering which we are currently expanding," commented President of the FLSmidth Cement Division Per Mejnert Kristensen.

US: Haldor Topsoe, a catalysis producer, and FLSmidth, a supplier of equipment and services to the global cement and minerals industries, have signed a cooperation agreement that marks the beginning of a joined global effort to commercialise a new catalytic filter bag technology.

"Developing this product has been a combination of the very best that Topsoe and FLSmidth have to offer from an R&D perspective," said Bjerne S Clausen, CEO of Haldor Topsoe.

The product has been designed over the last four years and will carry the brand name EnviroTex catalytic filter bags. It is capable of removing dust, volatile organic compounds and nitrogen oxides in one integrated and cost-effective process. The patent-pending catalytic filter bags use three layers of filter fabric. Each layer contains a tailored catalyst optimised for the removal of specific kinds of compounds from the off-gas that passes through it.

As part of the agreement between FLSmidth and Topsoe, the new product will be manufactured at FLSmidth's bag production facilities in Georgia, USA. The filter bags will then be catalysed and assembled at Topsoe's catalyst production site in Houston, Texas. Topsoe's production site will be expanded with a new production line dedicated to the production of EnviroTex catalytic filter bags. The goal is to complete construction of this facility by the end of 2015.

Colombia: FLSmidth, a provider of equipment and services to the cement and minerals industries, has received a contract from Cemex for the supply of a 2800t/day cement production line to be installed at its new Cementera del Magdalena Medio S.A.S. cement plant. The order will be booked by the Cement Division and contribute beneficially to FLSmidth's earnings until late 2017.

The plant is located in the department of Antioquia, approximately 135km from the capital of Antioquia, Medellin. The company noted that the line would use the latest production technologies and achieve high environmental and quality standards. The department of Antioquia is a region in Colombia that is expected to see an increase in cement demand resulting from continued economic growth as well as planned investments in infrastructure.

In addition to engineering services, project management and commissioning, all major processing machines are included. The pyro-processing line consists of an FRM mill for raw grinding, an ATOX coal mill, five-stage ILC preheater with a Low-NO_x calciner, an FLSmidth cross-bar cooler and a two-pier kiln. Pfister weighing and dosing systems, MAAG gear reducers, gas analysers and all Airtech process filters are also included.

"Colombia has experienced strong economic growth and is expected to see an increase in cement demand," said president of the Cement Division, Per Mejnert Kristensen. "FLSmidth has a strong local presence in the country, including a regional office and a local service unit, so we are ready to serve the market."