Displaying items by tag: GCW425

Russia: Eurocement has received nine new Volvo FM 8x4 heavy-duty dump trucks for its Kavkazcement and Maltsovsky Portland Cement plants. The vehicles have a capacity of 32t and include Volvo’s CareTrack telematics system. The cement producer hopes to increase the volumes of limestone it transports from each plant’s quarries by 15%. It has spent Euro1.3m on the new trucks.

Vietnam: SCG Cement – Building Materials Vietnam and Ho Chi Minh City University of Technology have signed a memorandum of understanding for a three-year collaboration on innovation including research, development and human development. The agreement follows work between the two organisations over the last year, according to The Vietnam Investment Review newspaper. They will now form a collaborative expert group to carry out research projects in line with the needs of SCG, to improve product quality, increase labour productivity and accelerate the application of new technologies in production and construction.

Philippines: Big Boss Cement and the related company Petra Cement are spending US$193m on cement grinding plant projects in Pampanga and Zamboanga. Big Boss Cement is building four cement lines at its Pampanga plant, according to the Business Mirror newspaper. Petra Cement is building two lines at Zamboanga del Norte. Both companies have the same shareholders, led by prominent businessman Henry Sy Jr.

Company President Gilbert S Cruz said that the companies will spend US$135m at Pampanga plant and US$58m at the Zamboanga plant. Each line will have a cement production capacity of around 0.5Mt/yr. Two production lines have been completed at the Pampanga plant and the remaining two are scheduled for completion in the first quarter of 2020. The first new line at Zamboanga will be completed in November 2019 with preliminary work on the second to follow afterwards. Big Boss Cement and its related companies also plan to build new plants at General Santos, Negros and Iloilo. It aims to reach a production capacity of over 5Mt/yr by the mid-2020s.

The company says it is using a grinded activated sand by heating (G-ASH) process to produce a binding material for concrete that does not use imported clinker. It has claimed that it is the first cement company in the world to do so.

Pakistan: Thatta Cement has blamed a fall in profit on rising input costs and negative currency effects. Its profit dropped by 40% year-on-year to US$1.36m in the financial year to 30 June 2019 from US$2.27m in the same period in 2018. Sales and distribution costs more than tripled to US$1.4m. Its net sales grew by 22% to US$22m from US$18m. Total cement and clinker despatches increased by 34% to 0.56Mt from 0.42Mt.

Mexico: Ricardo Naya Barba, the president of Cemex Mexico, has admitted that 2019 has been a ‘difficult’ year for the subsidiary of the building materials company. He said that sales volumes of cement , concrete and aggregates had fallen by 12 – 15% in the first seven months of the year, according to the Mural newspaper. He blamed the decline partly on falling national infrastructure invesment. In 2018 the country accounted for 46% of Cemex’s overall earnings before interest, taxation, depreciation and amortisation (EBITDA) around the world.

Kyrgyzstan: Kant Cement has upgraded its packing equipment at its integrated plant. Russia’s Vselug supplied a Turbo K8 filling machine and Germany’s Berg provided compressors, according to Cement and its Applications magazine. The company plans to sell at 60% of its products in 25kg and 50kg following the upgrade.

The plant has also been installing general upgrades at the site, including a new combination burner from Austria’s Unitherm Cemcon in 2018. It is also planning to upgrade an electrical distribution substation by the end of 2019 to reduce interuptions to production.

US: The US Department of Energy (DOE) has recognised Better Plants partner CalPortland for achieving an energy intensity reduction goal of 28% since 2010. As part of DOE’s Better Buildings Initiative, the Better Plants Program works with leading manufacturers and water and wastewater treatment agencies to boost their competitiveness through improvements in energy efficiency. The cement producer was presented with an award for its efforts at the Better Plants conference in late September 2019.

CalPortland used DOE programs and software tools to help identify energy savings and accelerate investment in energy efficiency technologies and practices. Additionally, the company performed DOE in-plant training sessions driving innovation, cost savings, and the sharing of solutions company-wide to reach its target.

US: A team of researchers at the Massachusetts Institute of Technology (MIT) have demonstrated an electrochemical process to make clinker in a laboratory. A paper on the work by Yet-Ming Chiang, the Kyocera Professor of Materials Science and Engineering at MIT, with postdoctoral researcher Leah Ellis, graduate student Andres Badel and others has been published in the Proceedings of the National Academy of Sciences of the United States of America (PNAS).

In the new process, pulverised limestone is dissolved in acid at one electrode in an electrolyser and carbon dioxide (CO₂) is released in a pure, concentrated stream. Lime is precipitated out as a solid at the other electrode. The lime can then be processed in another step to produce clinker.

Benefits of the new process include potentially substituting fossil fuels with electricity supplied from renewable sources and the production of a pure source of CO₂ that could be captured with less or no scrubbing compared to conventional clinker production.

UK: Fuchs Lubricants is building a new Euro5.5m raw materials warehouse at its headquarters in Staffordshire. Work on the project started in August 2019 and it is due for completion in the second quarter of 2020. Once completed it will ‘significantly’ increased the amount of raw materials the business can store on-site.

The warehouse will have a capacity of approximately 4000 pallet spaces, with ability for automatic or manual storage place allocation. Two wire-guided driverless Very Narrow Aisle trucks will operate in the unit. Warehouse Control and Warehouse Management Systems will streamline the process, with benefits including goods receipt entry and booking, a paperless put away process, inventory support and batch traceability.

Namibia: Singapore’s International Cement Group (ICG)’s intended purchase of Schwenk Namibia for US$104m has fallen through. The company stated that it will not buy the subsidiary of Germany’s Schwenk Zement, whose 1.0Mt/yr total integrated capacity consists of Ohorongo Cement’s Walvis Bay plant, over four months ahead of the deal’s long stop date of 31 January 2020. The deal’s deadline had previously been extended from 30 June 2019 following the Singapore Exchange forestalled the deal due to ICG’s inability to pay for the unprofitable company.