Displaying items by tag: Plant
SCG's Myanmar plant to produce 2Mt/yr
14 March 2014Myanmar: Thailand's Siam Cement Group (SCG) aims to produce nearly 2Mt/yr of cement at its new plant in Myanmar once the US$400m plant starts operations in 2016.
"Our new plant in the country is expected to produce 5000t/day, which is about 2Mt/yr," said Chana Poomee, country director of SCG in Myanmar. "We see a lot of potential in Myanmar because we consider it an Asean 'mid-land.' There are very good opportunities here. We believe in the future of Myanmar, so we've decided to invest," he said. He noted that construction had progressed well, with full support from the government and Mon State.
A new 20km road is being constructed while the company repairs many roads in the state. The SCG country director also emphasised that the company had launched a number of corporate social responsibility (CSR) activities to improve the lives of people in Myanmar, which include public health and medical programmes, educational support for students and community-building activities. The firm's CSR activities also include building new schools near the plant, mobile clinics that will provide medical services to the people and renovation of pagodas in Mon State.
"We hope to be able to improve the livelihoods of people in Myanmar through economic, social and environmental development, just as SCG is doing in the other markets that it operates in," Chana said.
He added that the local residents were satisfied with the implementation of the new cement plant. "It took a long time for us to discuss the project with the government and the people. I am sure the local people will be satisfied with our plant thanks to our community-building programmes, which will be beneficial to all of them," said Chana.
In recent months, the firm has begun engaging with the communities around the plant site to inform them about the planned developments. "We will introduce environmentally friendly technology such as waste-heat power generation and greenhouse-gas reduction. It may be better than our plant in Thailand because of the up-to-date technology that will be used in this plant," Chana said.
Vietnam: Prime minister Nguyen Tan Dung has approved a proposal from the Ministry of Construction to expand the production capacity of Xuan Thanh cement plant in the northern province of Ha Nam to 4.5Mt/yr from the current 2.3Mt/yr.
The prime minister asked the ministry to review the planning of the cement industry, to remove low capacity cement projects from planning and to report to the government in June 2014. The government leader earlier added Xuan Thanh cement plant to the list of projects slated for operation before 2015.
Reliance Cement plant becomes operational in Rae Bareli
10 March 2014India: Reliance Cement's 2Mt/yr cement plant in Rae Bareli in the state of Utter Pradesh has become operational. The company's aim is to capitalise on the huge demand-supply gap in the state, according to chief executive officer Arvind Pathak.
At present, the cement market in Utter Pradesh is estimated at around 26Mt/yr, while the total cement production in the state stands at about 16Mt/yr, leaving a 10Mt/yr shortfall. Uttar Pradesh and Maharashtra are among the top cement consuming states in India. Pathak said the cement market was expected to grow by 6%/yr in the near future and that Reliance Cement was well positioned and equipped to fulfil the gap in demand and supply.
The company has invested about US$82.2m in the Rae Bareli plant, which will also consume about 600,000t/yr of fly ash. Reliance Cement's subsidiary, Reliance Power, which runs a 1200MW thermal power plant in Shahjahanpur district, will transport fly ash generated from its unit to the cement plant for consumption. "We aim to become among the top-three cement companies in India with total capacity of 50Mt/yr," Pathak added.
The company is also developing two 5Mt/yr capacity cement plants at Maihar, Madhya Pradesh and Yavatmal, Maharashtra.
Production to restart at Cemex flood-hit plant
07 March 2014UK: Commissioning has started on the repaired plant at the flood-damaged Cemex cement works at South Ferriby, UK and production will be resumed imminently.
The breakthrough comes three months after the plant, which employs 150 staff, was put out of action by a tidal surge from the nearby River Humber. A Cemex spokesman said, "Commissioning has started on the cement mill, which has been upgraded and improved since the flood on 5 December 2013. It has been a very long and complex process but we hope production will resume very soon."
Normally the 76-year-old plant produces around 800,000t/yr of cement so the loss of production over three months will mount to 200,000t.
The local employees have been retained on full pay since 5 December 2013 when the tidal surge saw the River Humber burst its banks and swamp the plant with millions of litres of water. The most serious damage was caused to the site's electrical network.
Reliance Cement to set up facility in Himachal
06 March 2014India: Reliance Cement plans to construct a US$555m cement plant in Shimla district, which has now been approved by the Himachal Pradesh government. Reliance Cement proposes manufacturing cement and clinker at the plant, which will provide employment for 350 people and will be commissioned at Chaupal, Himachal Pradesh.
ThyssenKrupp to build 6000t/day cement plant in Algeria
04 March 2014Algeria: ThyssenKrupp Industrial Solutions has received an order to build a 6000t/day cement plant for Société des Ciments de Ain El Kebira (SCAEK), a subsidiary of Groupe Industriel des Ciments d'Algérie (GICA). The cement plant will be built in Ain El Kebira with start-up planned for 2016.
The order includes the supply of components for raw material processing, clinker manufacture and cement loading, the installation of a laboratory automation system for quality assurance and monitoring and the turnkey handover of the plant to the customer.
The key components are a 2000t/hr crusher for limestone and marl, a 500t/hr crusher for aggregates and a 50,000t capacity circular blending bed. Raw materials will be ground in two Polysius QUADROPOL QMR2 roller mills, with a throughput 350t/hr and a 30,000t homogenising silo will be used to store raw meal.
The kiln line comprises a five-stage, two-string PREPOL AS preheater, a 5.2 x 78m rotary kiln and a Polysius POLYTRACK cooler with intermediate crusher. Cement grinding will be carried out in three ball mills with high-efficiency SEPOL separators (5 x 14.5m, 6000kW central drive). Four storage silos each with a capacity of 20,000t of cement, four packaging lines, and six automatic and two manual loaders round out the plant. The Polysius POLAB laboratory automation system will be installed for quality monitoring and control.
Lafarge to invest US$1.37bn in Nigeria expansion
03 March 2014Nigeria: Lafarge WAPCO intends to double its cement production capacity in Nigeria to 16Mt/yr with an investment of US$1.37bn by 2018. The proposed investment will enable Lafarge to complete the expansion of its cement plant in Calabar and the Ashaka Cement plant.
"Between 2009 and 2012 we invested over US$1.37bn in our operations," said Country Chief Executive Officer (CEO) Nigeria and Benin Republic, Guillaume Roux. He added that the expansion plan is in support of Nigeria's backward integration policy in cement production.
On a separate issue, Roux stated that a recent spate of building collapses was not caused by poor quality cement. He blamed the collapses on structural designs and poor usage of building materials by project handlers. He denied the existence of substandard cement in Nigeria, stating that "in Lafarge we put the control of the quality of cement at the forefront of our operation because we want to deliver very good quality products and services."
PPC to enter Algeria
28 February 2014Algeria: PPC announced its advanced plans for entry into the Algerian cement market on 24 February 2014, through a partnership with Algerian private investors that would see it own a 49% stake in the Hodna Cement Company.
The transaction will be funded on a project finance basis, with 80% debt funding from local banks, according to PPC. The stake, which was bought for an undisclosed amount, will see PPC assume management control of Hodna, allowing for the consolidation of the financial results of the project into the PPC group accounts.
According to PPC, Hodna will construct a 2Mt/yr cement plant for US$350m in the Hodna area, which is roughly 300km east of Algiers. PPC is already building cement plants in Ethiopia, Rwanda and the Democratic Republic of the Congo.
"This project sees us entering yet another African country and gives us confidence that by 2017, 40% of PPC revenues will be earned outside of South Africa," said CEO Ketso Gordhan.
"The Algerian cement market is very attractive, as consumption exceeds local production by approximately 3Mt/yr. Moreover, the Algerian government has committed itself to large-scale capital spending programmes, including the US$6bn New City Hassi Messaoud project, which will see the rollout of thousands of housing units," he said, adding that this would "certainly boost the demand of cement in this country."
The company said that once the feasibility study has been concluded, construction of the plant will take up to 30 months, with commissioning anticipated by the fourth quarter of 2016. As with its other expansion projects, PPC said it would engage China's Sinoma International Engineering as the contractor to supply and build the plant, supported by India's Holtec Consulting.
"With a population of close to 40 million people, of which 74% live in urban areas, combined with a relatively high GDP/capita of US$5582, Algeria still requires the construction of 225,000 housing units per year to meet demand. The national housing shortage in Algeria is estimated at 1.2m units," stated PPC.
Saudi Arabian Cement to boost Rabigh plant production capacity
25 February 2014Saudi Arabia: Arabian Cement Company (ACC) has announced that its management board has approved a project to boost the production capacity of the company's plant in Rabigh. The new production line will add a capacity of 10,000t/day and is expected to start operations in mid-2017. No financial details were available.
Holcim may delay cement plant construction
21 February 2014Philippines: Holcim Philippines has announced that it may delay the construction of a proposed US$550m 2.5Mt/yr capacity cement plant in Bulacan province that was due for commissioning in 2016.
The announcement was made due to the impending economic integration of the Association of Southeast Asian Nations in 2015. Southeast Asian countries, including the Philippines, will eliminate tariff rates on goods to facilitate free flow of commodities under the Asean Free Trade Area.
"We have to plan as a region because the region is consolidating," said Eduardo Sahagun, Holcim Philippines chief executive, adding that Vietnam and Indonesia both possess excess capacity. Holcim Philippines made several investments in 2013 to boost supply, including plant upgrades in La Union and Misamis Oriental provinces and the revival of a grinding facility in Mabini, Batangas, which will be operational by the third quarter of 2014.
Sahagun said that the company's outlook on cement demand in the country remained positive. "The growth scenario is the same but where the supply will come from will change," Sahagun said.