Displaying items by tag: Sustainability

Norway: Heidelberg Materials CEO Dominik von Achten and Crown Prince Haakon of Norway have inaugurated the new carbon capture and storage (CCS) unit at the Brevik cement plant. The event was attended by 320 guests, inxluding Norwegian energy minister Terje Aasland. Von Achten said the producer’s ‘zero-CO₂’ cement, evoZero, is fully sold out for 2025. The Brevik CCS unit will capture 400,000t/yr of CO₂, equivalent to 50% of the plant's emissions. The first CO₂ has already been successfully captured, liquefied and temporarily stored, with injection into subsea reservoirs scheduled for August 2025. 

Von Achten said “Personally, I love the collaboration part of it because this is a masterpiece of global, national, European, in fact, global collaboration. Without the Norwegian government support we would probably not alone have a part in this project. The Norwegian government has significantly de-risked the project for us. That's why we are standing here today and celebrating this important milestone.”

He added “We can’t expect governments to finance these projects for the coming decades – it must work commercially. We have a physical product from Brevik that we will be delivering to Oslo and to other parts of Norway. We also have a virtual product, which will be like a purchase of a renewable energy contract, so that we can virtually allocate evoZero to Paris, to Berlin, to wherever it is needed.”

Von Achten said “The CO₂ concentration in our flue gas – at 20% – is much higher than in the atmosphere, so we have a huge technology and commercial advantage over direct air capture (DAC) approaches. I would say that our evoZero product brings significant commercial advantages to our customers.”

Yara International CEO Svein Tore Holsether said “There will be no green transition with red numbers.”

Energy minister Terje Aasland said Norway has been safely sequestering CO₂ in the Sleipner oil-field since 1996 and that storage is safe and permanent.

Poland/Germany: Cemex will expand its renewable energy portfolio in its Central Europe Materials division by adding new photovoltaic farms at its cement plants in Mysłowice, Warsaw, Lublin, Szczecin, Gdańsk and at the Mirowo quarry, under an agreement with EDP Energia Polska. The company currently operates five photovoltaic farms in the region, four in Germany and one in Pruszków near Warsaw. Nine new farms in Poland will take total photovoltaic capacity above 14MW. Existing installations produce 128MW/month; this will rise to 291MWh/month once the new farms become operational.

Cemex has also signed an eight-year power purchase agreement with Norwegian energy company Statkraft to supply its Polish operations with wind and photovoltaic electricity, covering 30% of Cemex Polska’s energy demand.

Spain: Molins has received permits from the Generalitat de Catalunya to begin operating an auxiliary hydrogen generation facility at its Sant Vicenç dels Horts cement plant in Barcelona.

The producer will install a hydrogen production module based on water electrolysis, using water from subway catchments. The system includes osmosis treatment to purify the water prior to splitting it into hydrogen and oxygen using renewable electricity. The hydrogen will be consumed directly as fuel in the clinker kiln, replacing part of the petcoke currently used to reduce CO₂ emissions.

Molins forecasts hydrogen consumption of 305t/yr and expects to cut CO₂ emissions by 3600t/yr. The company said the project supports its Sustainability Roadmap 2030, which targets a 20% reduction in emissions by 2030 compared to 2020.

US: Ozinga has broken ground on a 1Mt/yr alternative cement grinding plant in East Chicago, Indiana. The plant is equipped with a Gebr. Pfeiffer MVR5300-C6 vertical roller mill. It will produce ASTM C989-compliant slag cement and other blended cements. When operational in 2026, it will be the largest of its kind in North America, and avoid 700,000t/yr of CO₂ emissions from conventional cement production. Its location offers strategic rail, road and shipping access to large markets in the US and Canada.

East Chicago Mayor Anthony Copeland welcomed an anticipated 150 new jobs resulting from construction and subsequent operations at the plant.

India: During the fourth quarter of the 2025 financial year (which ended on 31 March 2025), premium products constituted 16% of Shree Cement’s sales mix, up from 12% one year previously. During the period, the company further diversified its offering with the launch of two new premium cements, Bangur Marble Portland slag cement and Extra White Portland slag cement, in Bihar, Jharkhand and West Bengal. Both products are designed for maximum brightness and smoothness within their category of CEM-II Portland slag cements. The company says that its growing portfolio helped it to increase its full-year financial realisation per tonne by 5% year-on-year.

Business Today News has reported that managing director Neeraj Akhoury said "In the 2025 financial year, 74% of our cement output was blended, avoiding over 7.2Mt of CO₂ emissions."

Shree Cement crossed 60% consumption of energy from renewable sources in May 2025, Construction World News has reported. It has 582MW of installed renewable power capacity and is currently in the process of building a 1MW battery storage system at one of its cement plants in India.

Australia: Minister for Climate Change and Minister Chris Bowen says that the government is ‘considering’ the enactment of a Carbon Border Adjustment Mechanism (CBAM) to prevent carbon leakage from high emissions-intensity products, including cement.

The Australian Parliament committed to 43% national CO₂ emissions reduction between 2005 and 2030 in 2022, and capped emitters’ individual carbon footprints in 2023. Final advice from a government Carbon Leakage Review was due after May 2025, and was possibly complicated by on-going US climate and trade reforms under President Trump. The Australian Cement Industry Federation bemoaned a lack of action on carbon leakage in March 2025. It warned of jeopardy to both decarbonisation and 1400 jobs in the Australian cement sector.

Australia’s construction industry imported 40% of its cement used in 2024.

US: Monarch Cement and Evergy Energy Solutions have celebrated the completion of a 39-hectare solar array, with a capacity of 20MW, according to The Chanute Tribune. The facility was inaugurated with a ribbon cutting ceremony attended by representatives from both companies. It will supply up to 33% of Monarch’s Humboldt cement plant’s energy needs. Monarch Cement president Kent Webber said the project took three years to complete.

Evergy also planted native pollinator-friendly grasses and plants to boost underground biomass, improve water infiltration and offer the potential to capture CO₂. The project reduces water demand compared to conventional power generation.

Ghana: CBI Ghana and joint venture partner Heidelberg Materials have commissioned the ‘world’s largest’ calcined clay plant in Ghana, according to an announcement by the German producer. The plant has a capacity of 400,000t/yr of calcined clay and uses local raw materials to reduce reliance on imported clinker.

Hakan Gurdal, member of the managing board of Heidelberg Materials, said “Based on calcined clay technology, we can now extend our offering of innovative, high-quality cement products, while reducing CO₂ emissions and utilising the rich local resources. The project has created over 300 local jobs."

Demand for heavy building materials in the UK dropped in the first quarter of 2025, with ready-mix concrete sales reaching a new 60-year low.¹ In an update last week, the UK’s Mineral Products Association (MPA) attributed the decline to existing economic headwinds, compounded by global trade disruptions, reduced investor confidence and renewed inflationary pressures.

Major infrastructure projects – including the HS2 high-speed railway in the English Midlands, the Hinkley Point C nuclear power plant in Somerset and the Sizewell C nuclear power plant in Suffolk – failed to offset delays and cancellations by cash-strapped local councils to roadwork projects. Residential construction, meanwhile, is ‘slowly but steadily’ recovering from historical lows, amid continuing high mortgage rates since late 2024.

The most interesting part of the MPA’s market appraisal was its warning of ‘new risks emerging in the global economy.’ These concern the new tariffs raised by the US against its import partners. The possible consequences, the MPA says, imperil the UK’s supply chains, construction sector and growth.

Of particular immediacy is the threat of imports into the UK from countries that previously focussed on the US market. The MPA said that the industry ‘cannot compete’ against increased low-cost, CO₂-intensive imports. It named Türkiye, which sends around 6.9Mt/yr of cement and clinker to the US, as a key threat. Türkiye became subject to the blanket 10% ‘baseline’ tariff on 2 April 2025.

The MPA probably didn’t have a particular company in mind when it said this. However, it bears noting that Turkish interests gained a share of UK cement capacity in October 2024, when Çimsa acquired 95% of Northern Ireland-based Mannok. Besides the Derrylin cement plant (situated on the border between Fermanagh, UK, and Cavan, Ireland), Mannok operates the Rochester cement storage and distribution facility in Kent, 50km from London. The facility currently supplies cement from Derrylin to Southern England and the Midlands. It could easily serve as a base of operations for processing and distributing imported cement and clinker from further afield.

Meanwhile in South West England, Portugal-based Cimpor is building a €20 – 25m cement import terminal in the Port of Bristol. The company is subject to 20% tariffs on shipments to the US from its home country. Its parent company, Taiwan Cement Corporation, is subject to 32% US tariffs from Taiwan.

But the plot thickens… On 8 May 2025, the UK became the first country to conclude a trade agreement with the US after the erection of the new tariff regime, under which the US$73bn/yr-worth of British goods sold in the US became subject to a 10% tariff.² The latest agreement brought partial relief for an allied sector of UK cement: steel. 180,000t flowed into the US from the UK in 2024.³ In 2024, the UK exported 7120t of cement and clinker to the US, up by a factor of 10 decade-on-decade from just 714t in 2014, all of it into two US customs districts, Philadelphia and New York City.⁴

In what may be one of the first true ‘Brexit benefits,’ UK cement exporters now ‘enjoy’ a US tariff rate half that of their EU competitors, notably those in Greece. Like the UK’s more modest volumes, Greece’s 1.82Mt/yr-worth of cement and clinker exports stateside also enter via the US’ eastern seaports, at New York City, Tampa and Norfolk. Given the overlaps in ownership between the Greek and UK cement sectors, it is conceivable that optimisation of cement export flows across Europe may already be under discussion.

On 6 May 2025, the UK and Indian governments announced a trade deal that will lift customs duties on almost all current Indian exports to the UK. UK MPs are still seeking clarifications as to whether this will include industrial products that might be dumped.⁵ Theoretically, the threat from an oversupplied and fast-growing cement industry like India’s could be existential to the UK cement industry.

As the UK invests heavily in its future, including with the HyNet Consortium, imports pose a major threat. Given enough time, the UK could develop a leading position in the decarbonisation space. Will it have enough time? Existential threats certainly add a sense of jeopardy.

References
1. Mineral Products Association, ‘Weak start to 2025 for building materials sales amid growing economic headwinds,’ 6 May 2025, www.mineralproducts.org/News/2025/release16.aspx

2. HM Government, ‘UK overseas trade in goods statistics November 2024,’ 16 January 2025, www.gov.uk/government/statistics/uk-overseas-trade-in-goods-statistics-november-2024/uk-overseas-trade-in-goods-statistics-november-2024-commentary

3. UK Steel, ‘US 25% tariffs on UK steel imports come into effect,’ 12 March 2025, www.uksteel.org/steel-news-2025/us-25-tariffs-on-uk-steel-imports-come-into-effect

4. United States Geological Survey, ‘Cement in December 2024,’ January 2025, https://d9-wret.s3.us-west-2.amazonaws.com/assets/palladium/production/s3fs-public/media/files/mis-202412-cemen.pdf

5. Welsh Liberal Democrats, ‘UK-Indian Trade Deal: Government Refuses to Answer Whether it Has Conceded on Cheap Indian Steel Imports,’ 6 May 2025, www.libdems.wales/news/article/uk-indian-trade-deal-government-refuses-to-answer-whether-it-has-conceded-on-cheap-indian-steel-imports

Portugal: Cimpor will invest €155m in establishing a new research and development centre focused on sustainable construction, CO₂ reduction and digital transformation. The investment will also cover the modernisation of Kiln 7 at the producer’s Alhandra cement plant. The new centre will focus on technologies such as low-clinker cement development, carbon capture and alternative fuels, using recycled concrete and 3D printing. The building itself will incorporate calcined clay-based cement and recycled aggregates.

The new centre will create over 100 jobs and serve as a hub for collaboration with universities and startups, as well as serve as a location for conferences and workshops. The building will operate as a ‘living lab’, with real-time monitoring of its thermal and structural performance and energy consumption.

The chair of Cimpor Global Holdings, Suat Çalbiyik, said “In 2018, we operated only in Portugal and Cape Verde with around 1800 employees. Today, we are the world’s third-largest cement group… with 8000 employees in 14 countries and a production capacity of 112.5Mt/yr of cement.”