Displaying items by tag: Sustainability
United Cement Group implements environmental social governance standards in Uzbek cement operations
07 July 2023Uzbekistan: United Cement Group (UCG) has implemented environmental social governance (ESG) standards across its Uzbek cement operations. The new standards establish transparency on the company's legal compliance, working conditions and impacts on all stakeholders.
Business World Magazine has reported that general director Serik Ukanov said "Control of emissions of harmful substances and compliance with ESG norms is carried out by each enterprise under the supervision of the holding company. Each factory of the holding has a separate 'Targets' department, which is responsible for operations, repair and maintenance, as well as the adjustment of all the dedusting installations of raw materials and grinding mills and rotary kilns. We produce monthly and quarterly emissions reports and keep statistics on the carbon footprint per tonne of cement." He continued "UCG's next big step is a multi-phase project to reduce this carbon footprint. A contract was signed with KHD Humboldt Wedag to renovate two rotary kilns."
UCG subsidiary Qizilqumsement said that it was carrying out testing at its Qizilqum cement plant in partnership with Germany-based KHD Humboldt Wedag in May 2023. The company is in the process of expanding the plant's integrated capacity by 1.8Mt/yr through the construction of its upcoming Line 4.
Asia Cement presents 2050 net zero strategy
06 July 2023China: Asia Cement has launched its 2050 decarbonisation strategy, entitled 'Net-Zero Carbon Emissions By 2050 - Asia Cement Advanced Deployment.' The strategy consists of multiple pillars, namely 'alternative fuels,' 'reducing cement's clinker factor,' 'increasing renewable energy reliance' and 'carbon capture.'
During 2022, Asia Cement reduced its limestone, clay, iron and sand consumption by 266,000t, its coal consumption by 17,000t and its gypsum consumption by 56,000t year-on-year. This eliminated 95,100t of CO2 emissions throughout the year, according to the producer.
Peru: UNACEM Peru said that it reduced its CO2 emissions per tonne of cement by 2.7% year-on-year during 2022. Throughout the year, the company reduced its electricity consumption by 3.4%. It sourced 90% of its electricity from renewable sources and met 70% of its fuel needs with natural gas. UNACEM Peru is committed to reaching carbon neutral cement production by 2050.
In terms of community engagement, the producer benefitted 76,700 people through its social infrastructure investments and 14,1000 people through its dialogue space initiatives, and provided its remote health guidance service to 3000 people.
Thailand: US-based Rondo Energy and Siam Cement Group (SCG) plan to expand the production capacity of a heat battery storage unit at a SCG plant to 90GWh/yr. Once complete the site will reportedly have a production capacity larger than any current heat battery-supported manufacturing facility worldwide and will save up to 12Mt/yr of CO2. The SCG site already has a capacity of 2.4GWh/yr.
SCG’s executive vice president Thammasak Sethaudom said “Rondo offers an innovative solution to reduce the carbon emissions from industrial process heat used in factories worldwide. SCG can use Rondo’s technology to lower our own carbon emissions and SCG Cleanergy can partner with Rondo to help our customers cut emissions.” He added “We also realised that we can leverage our 70 years of technical expertise in the refractory business and supply chain.”
Rondo heat batteries consist of refractory bricks capable of storing renewable energy as heat. The heat energy can then be returned to an industrial process as hot air or steam. SCG invested in Rondo Energy in 2022.
This story was amended on 4 July 2023, after a previous version erroneously stated the location of the plant as Ukraine. Global Cement apologises for this error.
Global Cement and Concrete Association announces Innovandi Open Challenge 2023 shortlist
30 June 2023World: The Global Cement and Concrete Association (GCCA) has named the 15 anticipated deliverers of low-CO2 cement and concrete production shortlisted for participation in its second Innovandi Open Challenge. The association chose the start-ups based on their potential to deliver CO2 emissions reduction in the global cement and concrete sector in line with its Concrete Future 2050 Net Zero Roadmap. The applicants are presenting their pitches to GCCA members on 30 June 2023. All those accepted will gain access to members' plants, labs, networks and expertise. The following start-ups made the Innovandi Open Challenge 2023 shortlist:
Arrakis Materials |
US |
Carbon negative materials for concrete |
Chement |
US |
Room temperature cement production |
EcoAdmix Global |
UK |
Nanotechnology ('HDT') for concrete |
EcoLocked |
Germany |
Biocarbon-based admixtures |
EnviCore |
Canada |
Low temperature supplementary cementitious material production |
Enzymatic |
US |
Carbon negative enzymatic concrete corrosion inhibition and recycling |
Louis Structures |
US |
Municipal solid waste-based lightweight aggregates |
MEP - SeaMix |
US |
Basalt fibre and graphene-based admixture |
Nano Crete |
US |
Graphene-enhanced CO2 sequestration |
Nanospan India |
India |
Graphene-based admixture |
NeoCrete |
New Zealand |
Nano-activator for natural pozzolans |
Queens Carbon |
US |
~500°C cementitious materials production |
The Cool Corporation |
UK |
Carbon negative carbon nanotube-based additive for concrete |
Ultra High Materials |
US |
Clinkerless cement |
Versarien Graphene |
UK |
Graphene-based admixture ('Cementene') |
GCCA cement director and innovation lead Claude Loréa said “We received more than 70 quality applications, so drawing up a shortlist was challenging." Loréa continued "Our essential industry needs something easily scalable and affordable. Those start-ups on the list demonstrated the most potential, and we look forward to hearing more about their ideas. But we’ll also be keeping in touch with other start-ups who didn’t make this year’s shortlist, with future projects in mind.”
UK: Breedon Cement commenced a 24-hour trial of graphene-enhanced cement production at its Hope Cement plant in Derbyshire on 28 June 2023. The trial advances the work of a consortium led by Australia-based First Graphene. It is using existing grinding aid dosage lines, with minimal adjustment required. Breedon Cement and its partners aim to produce 2000t of graphene-enhanced cement, using 1.2t of PureGRAPH 50. Graphene-Info News has reported that Breedon Cement will supply concrete produced under the trial to Morgan Sindall Construction for use in its building projects. The University of Manchester is also participating in the consortium.
Breedon Cement managing director Jude Lagan said “The role graphene can play in helping to decarbonise the cement industry could be significant, and we are keen to contribute to this process by facilitating what is set to be one of the largest global trials of this kind.”
UK: Material Evolution raised US$19m in a Series A funding round to scale production of its 85% reduced-CO2 cement. Material Evolution produces cement at ambient temperature using its own ambient fusion process. Its inputs consist of industrial wastes and feedstocks. Tech Crunch News has reported that venture capital firm Kompas VC led the funding, with participation from fellow venture capital firms Norrsken VC and Circle Rock Capital, as well as quarried materials producer SigmaRoc.
Material Evolution's CEO Elizabeth Gilligan said “Fusion technology has been hailed as the way to meet humanity’s energy needs for millions of years, whilst emitting no CO2 or other greenhouse gases."
India: Ramco Cements has commissioned a 3000t/day integrated cement line at its Ramamasamy Raja Nagar cement plant in Tamil Nadu. Projects Today News has reported that the plant runs on renewable energy from a captive wind farm, and recycles 90% of water used in production.
Ramco Cements produces Ramco 53 Infra Super cement at the Ramamasamy Raja Nagar plant. The product allows for lower cement and admixture content to be used in the production of concrete structures.
India: Ambuja Cements and its subsidiary ACC have transitioned to reporting their results in line with the (April - March) Indian financial year. As such, they have published 15-month results for 2022 and the first quarter of 2023. During the period, Ambuja Cements reported sales of US$4.75bn, up by 34% year-on-year from US$3.53bn. Its cement volumes rose by 28% to 68Mt, while its earnings before interest, taxation, depreciation and amortisation (EBITDA) fell by 11% to US$714m. Meanwhile, ACC recorded sales of US$2.71bn, up by 38% from US$1.97bn in 2021. Its cement volumes rose by 31% to 37.9Mt, while its EBITDA fell by 30% to US$275m.
ACC announced its goal to become India's 'most profitable cement company.' To realise this, the company will implement a three-pronged strategy of capacity expansion, efficiency improvements and development of its distributor and dealer network. Under the capacity expansion heading, the producer will double its production capacity through the construction of new cement plants and the expansion of existing ones. In this, it will lay special emphasis on securing supplies of renewable energy and supplementary cementitious materials, including fly ash from its own power plant segment. The company noted that it recently secured access to 1Bnt-worth of new limestone reserves in Maharashtra, Odisha, Karnataka and Rajasthan. It will also seek to increase its coal production to avoid the rising cost of imports.
In the 2024 financial year, the government of India plans to invest US$11.4bn in the construction of new housing, roads and sanitation infrastructure nationally. Ambuja Cements has forecast an increase in domestic cement consumption of 6 - 8% to over 390Mt/yr. It expects Indian cement production to rise by 8 - 10% year-on-year to 390Mt in the 2024 financial year.
Lafarge Africa launches Eco Label cement brand
28 June 2023Nigeria: Lafarge Africa has launched the Eco Label brand, as part of its wider UniCem brand, to promote its sustainable products. Products within the new branding have a lower 30% carbon footprint compared to the local industry standard. The formal unveiling of the new branding took place at the Mfamosing cement plant in Calabar.
Khaled El Dokani, the chief executive officer of Lafarge Africa, said “Lafarge Africa is proud to be the first local cement manufacturer of eco-friendly cement to the Nigerian market. With the rollout of this Eco brand, we are accelerating the transition to more sustainable building materials for greener construction.”