Displaying items by tag: carbon capture
FLSmidth to prepare Norcem’s Brevik cement plant for carbon capture and storage installation
22 April 2021Norway: Norcem, part of Germany-based HeidelbergCement, has awarded a contract to Denmark-based FLSmidth to provide modifications to allow for downstream CO2 removal at its integrated Brevik cement plant. The supplier will begin work in the unit’s winter 2022 shutdown. Its upcoming carbon capture and storage (CCS) installation is scheduled for commissioning in September 2024.
Norcem project manager Tor Gautestad said, “We are very excited to have FLSmidth on board and to finally begin the construction of the full-size installation.” He added, “FLSmidth’s extensive process knowledge, and air pollution control in particular, will be critical to the success of the project.”
Taiheiyo Cement to start CO2 capture project at Kumagaya plant using Carbon Clean technology
21 April 2021Japan: Taiheiyo Cement plans to start a CO2 capture demonstration project at its Kumagaya plant in Kumagaya City, Saitama. It will use technology for CO2 chemical absorption supplied by UK-based Carbon Clean, which has been awarded by Japan-based Marubeni Protechs in Japan. The project will have a capacity of 10t/day and demonstration tests will begin in September 2021. Taiheiyo Cement says that it believes that CO2 recovery technology from cement kiln flue gas will require compact equipment that could be installed in cement plants and that suitable amine solvents for cement kiln flue gas are essential conditions. Its ultimate goal is to establish a technology that can be used to help it reach carbon neutrality by 2050.
The cement producer has been developing this technology as a sole grant recipient of the ‘Development of Carbon Circulation Technology for the Cement Industry,’ a project funded by the New Energy and Industrial Technology Development Organization (NEDO) which was awarded in June 2020. It also launched its internal Carbon Neutral Technology Development Project Team in April 2020, which has led on the project.
Marubeni Protechs, a wholly owned subsidiary of Marubeni Corporation, which invested in Carbon Clean, have been involved in a variety of domestic and international projects involving equipment supply and construction. The project at the Kumagaya plant is expected to be the first CO2 capture plant that Marubeni Protechs and Carbon Clean have introduced in Japan. Marubeni Protechs and Carbon Clean intend to jointly introduce CO2 capture plants in the future.
CarbonBuilt and CarbonCure Technologies win carbon capture and storage design competition
20 April 2021US/Canada: XPrize has named CarbonBuilt and CarbonCure Technologies as the winners of carbon capture and storage (CCS) design prizes worth US$20.0m. The competition ran at two power plants in Wyoming, US and Alberta, Canada. CarbonBuilt won the contest at the Wyoming plant with a concrete-curing based system. The concrete produced has a lower carbon footprint than conventionally produced concrete, according to XPrize. CarbonCure Technologies won the Alberta contest with a design based on carbonating the water used in washing cement trucks. This reportedly formed a concrete-strengthening slurry.
XPrize has partnered with Elon Musk and the Musk Foundation to launch a second round of CCS design prizes worth a total US$100m.
Cemex Zement establishes Carbon Neutral Alliance to achieve net zero emissions at Rüdersdorf cement plant
18 March 2021Germany: Mexico-based Cemex subsidiary Cemex Zement has set up an innovation acceleration partnership called Carbon Neutral Alliance to support its work to achieve net zero CO2 emissions at its Rüdersdorf cement plant by 2030. The association will work to develop industrial-scale demonstration projects in line with the company’s Future in Action programme. Its scope will include carbon capture and storage (CCS), the transformation of captured CO2 into building materials, synthetic fuels and green hydrocarbons, hydrogen production and waste heat recovery (WHR). Cemex plans to share the knowledge gained by the alliance across its global cement network.
Managing director and Rüdersdorf plant manager Stefan Schmorleiz said, "It is expected that CO2 will be further processed to convert to new forms of energy and materials for use locally by industrial, residential, and transport sectors. Together with our partners, we will take feasibility studies through to economic solutions to decarbonising cement production.”
Germany: ThyssenKrupp says that the four cement producer members of Cement Innovation for Climate (CI4C) are preparing to launch an industrial-scale trial of its Polysius Pure Oxyfuel carbon capture and storage (CCS) process. The renewably-powered process produces ‘refuel’ synthetic fuels such as kerosene for aviation.
Senior Proposal Manager Markus Sauer said,“CI4C and ThyssenKrupp are currently investigating the use of our polysius pure oxyfuel technology in a demonstration plant. Working with our long-standing customers, we would be delighted if we could demonstrate the efficiency of our technology for the first time on an industrial scale. By using this technology, the cement industry could significantly reduce its process-related CO2 emissions and thus make an important contribution to climate protection.”
UK: Germany-based HeidelbergCement subsidiary Hanson has received the green light for its planned carbon capture and storage (CCS) study at its Padeswood cement plant in Flintshire after its partner, the HyNet North West consortium received Euro84m in funding. The study will support a design basis and cost estimate for a carbon capture unit at the cement plant and a connection to the planned HyNet North West CO2 transport and storage system. Euro46m of the funding came from consortium partners while Euro38m came from a UK Research and Innovation (UKRI) Industrial Decarbonisation Challenge grant.
Hanson chief executive officer Simon Willis said, “Today’s funding announcement is fantastic news for everyone involved in HyNet North West. Cutting CO2 emissions is a key priority for us, and we are excited to be one of the first UK cement producers working on carbon capture and storage (CCS) as part of this collaborative project.” He added, “We’ve taken big steps towards reducing carbon emissions and have set ourselves an ambitious target of achieving a 50% reduction in CO2 emissions by 2030, based on 1990 levels, and net zero carbon concrete by 2050. CCS at cement plants is a key part of our roadmap to net zero.”
Lehigh Hanson and Fortera to install carbon capture and storage system at Redding cement plant in California
12 March 2021US: Lehigh Hanson has signed a collaboration agreement with materials technology company Fortera. Under the agreement, the companies will establish a carbon capture and storage (CCS) system at the producer’s 0.8Mt/yr integrated Redding Cement plant in Shasta district, California. The system will produce a cementitious material for use in concrete production. The material will be the first of its kind to be produced at a cement plant.
"This collaboration with Lehigh Hanson will prove the commercial scalability, the quality of the final product, and the competitive economics of the Fortera process," said Ryan Gilliam, chief executive officer and co-founder of Fortera. He added that the Fortera process (ReCarb) has been designed to utilise the existing cement infrastructure, from the quarry to the kiln, but with less CO2 emissions, lower energy, and lower processing temperatures, leading to 60% lower CO2 emissions per tonne of product.
Japan: Taiheiyo Cement plans to set up a Carbon Neutral Technology Development Project Team in April 2021. The team will develop and apply carbon capture and storage (CCS) technologies for installation at the producer’s cement kilns. The company said that the team seeks to develop cost-practical product for industrial application. Following on from this, it plans to develop CCS technologies which make use of other cement plant processes, and which integrates the circular economic use of industrial by-products. Carbon neutrality is the ultimate aim.
The group said, “By establishing a new project team that is a cross-company organisation, we will gather our wisdom and realise carbon neutrality. We will strongly promote the development of innovative technologies for this purpose.”
Hanson’s Padeswood cement plant to host Hynet North West consortium carbon capture and storage study
01 March 2021UK: HeidelbergCement subsidiary Hanson has partnered with the Hynet North West consortium for a study on carbon capture and storage (CCS) solution at its Padeswood, Flintshire, cement plant. The consortium is planning to implement carbon capture and storage installations at industrial facilities across Flintshire, Wrexham, Cheshire, Merseyside, Greater Manchester and Lancashire. It says that when active the network will constitute the world’s first low carbon industrial cluster, with a total reduction of 10Mt/yr of emissions by CCS. The Padeswood plant would account for 800,000t/yr of this total.
Hanson group chief executive officer Simon Willis said, “Our involvement in the HyNet North West project is the latest example of our commitment to cutting CO2 emissions. CCS at our cement plants will be a key part of our roadmap to achieve net zero carbon by 2050. The first step would be for us to carry out a feasibility study - this would give us a clear design basis and cost estimate for a capture plant and connection to the planned HyNet North West CO2 network and storage system.”
The HyNet North West project also includes production, storage and distribution of low carbon hydrogen, which will help to decarbonise other industries whose CO2 emissions primarily come from fossil fuels. The project, led by Progressive Energy, is being developed by a consortium of regionally located partners including Cadent, CF Fertilisers, Eni UK, Essar, INOVYN and the University of Chester as well as Hanson.
LafargeHolcim and Schlumberger New Energy to study carbon capture and storage studies at two cement plants
10 February 2021Europe/North America: Switzerland-based LafargeHolcim and US-based Schlumberger plan to study the feasibility of carbon capture and storage (CCS) systems at two cement plants in Europe and North America. The companies say that the partnership is intended to as a precursor towards the deployment of large-scale CCS solutions.
LafargeHolcim’s chief sustainability officer Magali Anderson said, “Today’s announcement is further proof of LafargeHolcim’s environmental leadership and commitment to pioneer new solutions to reduce carbon emissions on our journey to become a net zero company. Our partnership with Schlumberger, the world’s leading provider of technology to the global energy industry, will bring new advances in storage that could be replicated at scale across our sites.”