Displaying items by tag: concrete
Australia: Boral plans to run a pilot scale carbon capture and storage unit at its integrated Berrima Cement plant in New South Wales. The project follows an allocation of a US$1.7m grant from the Australian Government’s carbon capture and utilisation and storage (CCUS) Development Fund in June 2021. The pilot intends to develop and test a re-carbonation strategy for CO2 storage. Captured CO2 will be stored in recycled concrete, masonry and steel slag aggregates. In its 2021 sustainability report, the buildings materials company said that, “The relatively low capital and operation costs, abundance of selected waste materials and the financial return potential due to the increased value of processed aggregates are key drivers for adoption of this technology.”
UK: Global building materials supplier Cemex UK has launched its Buildings Made Better range of renovation and refurbishment products and services. The company says that the range offers customers easy access to low carbon, energy efficient or water-conserving building solutions. It includes a wide selection of existing and new products including its Vertua low carbon concrete. The producer said that the solutions support the construction phase and the whole lifecycle of the building.
Cemex Materials West Europe quality and product technology director Steve Crompton said “The renovation of existing buildings can lead to significant energy savings for all, as buildings account for over 40% of energy consumed. More than 220m buildings in Europe, representing approximately 85% of the building stock built before 2021, will mostly still be standing in 2050, yet currently only 1% of buildings undergo energy-efficient renovation each year. The energy performance of buildings is a major area for improvement in public policies, for new build and the renovation of the existing stock. From residential housing, to public buildings and urban schemes, across the board, we’re demonstrating to our customers that by improving the built environment, we can significantly improve our natural environment too.”
He added “Concrete has a critical role to play in the transition to a low-carbon economy. We have the aspiration to deliver net zero CO2 concrete globally by 2050, which will contribute to the development of climate-smart urban projects, sustainable buildings and climate resilient infrastructures. By bringing together a comprehensive range of sustainable products that support the important area of retrofit, we are offering our customers easy access to the right products for the job whilst keeping the environment front of mind.”
Taiwan Cement Corporation wins Green Leadership award at Asia Responsible Enterprise Awards 2021.
27 September 2021Taiwan: The Asia Responsible Enterprise Awards (AREA) awarding body has named Taiwan Cement Corporation among winners in the Green Leadership category at its 2021 event. The company won the award for its concrete product traceability system, which enables customers to access production details via QR code. The system achieved 100% traceability in 2020. Taiwan Cement Corporation is committed to carbon neutral cement production by 2050.
Hanson updates on cement and building materials supply to Hinkley Point C power plant
22 September 2021UK: Hanson has delivered 171,000t of cement to the site of the upcoming Hinkley Point C nuclear power plant in Somerset. It has also delivered 1Mm3 of ready-mix concrete via the customer’s on-site batching plants, 5Mt of aggregates and 443,000t of sand. Its Port Talbot site in Neath Port Talbot has supplied 230,000t of Regen ground granulated blast furnace slag (GGBFS) for use in concrete production, reducing the product’s carbon footprint by a total of 200,000t compared with concrete produced using ordinary Portland cement (OPC) only.
Boral completes sale of roofing and masonry business
20 September 2021Australia: Boral has sold its roofing and masonry business to private equity firm Lutum. Quarry Magazine has reported that Boral will retain ownership of its Emu Plains, New South Wales, concrete roofing plant and other ‘relevant infrastructure’ to support its on-going building materials operations.
Cemex Zement launches Insularis insulating cement-free concretes
17 September 2021Germany: Cemex Zement has launched Insularis cement-free concretes, a product range suitable for use in building insulating components. The range includes lightweight concretes Insularis Supra and Insularis Infra. Due to its low bulk density, Insularis Infra currently requires special case-by-case or project-related approval for use in Germany. The company said that it produces Insularis concretes from a mix of recycled and natural raw materials. It added that Insularis is itself 100% recyclable.
Betolar launches Geoprime alkali-activated slag and fly ash additive
15 September 2021Finland: Betolar has launched Geoprime, an alkali-activated additive for slag and fly ash used in concrete production. The company says that the product will enable concrete production from raw materials with 80% lower CO2 than ordinary Portland cement (OPC).It aims to meet the growing demand for sustainable and cost-effective construction materials. Geoprime enjoys fast global scaling potential thanks to Betolar’s intellectual property licensing business model, which enables the use of existing production facilities, according to the company.
Chief executive officer Matti Löppönen said “We have seen a massive shift in the concrete manufacturing and construction industries driven by investor pressure for environmental, social and governance data transparency and Net Zero commitments, and now people are keen to hear what we have to offer.”
Storm over Slite
08 September 2021Cementa’s prospects for continued mining limestone in Sweden beyond the end of October 2021 have been looking dubious recently. The subsidiary of Germany-based HeidelbergCement wants to carry on mining limestone at its quarries near its integrated Slite plant in Gotland after 31 October 2021 when its current permits expire. However, the Supreme Land and Environmental Court rejected its renewal application in July 2021 on the grounds that the impact of the quarries on groundwater had not been sufficiently investigated. Then the Supreme Court ruled that it had no basis for appeal at the end of August 2021. This leaves the cement producer hanging on for proposed government plans to make legislative changes to keep limestone mining ongoing for another eight months until mid-2022 and then for whatever scheme the legislators cook up next.
In July 2021 construction multinational Skanska publicly said that it was taking the situation ‘seriously’ because its concrete suppliers had warned it of the impending risk that they would potentially be unable to meet demand in the third quarter of 2022. At the same time the Swedish Construction Federation and related bodies noted that up to 175,000 jobs in construction could be adversely affected with a loss of investment of nearly Euro2bn/month due to the predicted cement shortage. In their view, increasing imports in the short term was unrealistic due to capacity constraints at ports and import terminals. Understandably, the Swedish government has been scrambling to keep the quarries open to protect cement supply and has been accused by both the local press and environmental bodies of circumventing legal norms in the process.
This is not a good situation to be in for either Cementa or anyone who might want to use cement locally in the near future. The cement producer operates both of Sweden’s integrated plants, at Slite and Skövde respectively, with Slite holding around 80% of the company’s production capacity. On its own, the Slite plant alone supplies 75% of the country’s cement, with about another 10 – 15% provided by importer Schwenk Zement. As a whole Cembureau data shows that the country’s market was just under 3Mt/yr in 2020 and stable despite the coronavirus pandemic. A small decline in the residential segment was reported, coupled with a ‘flat’ infrastructure segment, although increased demand from wind farm construction was noted. Cementa stopped production at a third local integrated plant, Degerhamn, in mid-2019 due to low profitability at the site and tightening environmental regulations.
Cementa and HeidelbergCement are putting up a fight by publishing lots of information on Cementa’s website about the permit application process and working towards both solutions in the short and longer term. In early September 2021 Nordkalk signed a deal with Cementa to supply it with limestone. However, as Thomas Lind, the head of cement for HeidelbergCement Northern Europe, pointed out in August 2021, the agreement won’t cover the entire shortfall, nor would it be ideal from logistical or environmental angles. On the opposing side, the Swedish Society for Nature Conservation has joined with the Supreme Land and Environmental Court in opposing the quarry permit renewal along with other environmental groups. Plus the government decision to force through a permit reprieve has also given ammunition to its political rivals.
The argument over Slite’s quarry sums up some of the challenges facing society over continued cement production in a world with ever-tougher environmental legislation. Cement plants are likely to face mounting opposition on environmental grounds but most governments will panic when facing the potential consequences of societies running out of essential building materials. There are many ways to avoid this scenario, such as far greater community and political involvement on the part of cement companies, recognition by governments of the importance of building materials, supporting the development and uptake of concrete made with less Ordinary Portland Cement or switching to higher ratios of other building materials and so on. Yet, without preparation, legislators elsewhere will also find themselves in similar positions to the one the Swedish government is in now.
Slite’s problems have arisen in part over a perceived direct threat to local drinking water, although Cementa says that this is absolutely not the case. Typically, cement plants in similar battles find themselves in opposition to local communities due to the immediate impacts of quarrying or production on water, or due to noise or dust. Yet the hidden consequence of clinker production is significant process CO2 emissions with resulting global climate change. The particular tragedy in Gotland is that HeidelbergCement is one of the more sustainable-minded cement companies, with investment to match. In June 2021 it announced ambitions to upgrade the Slite plant to become the world’s first carbon-neutral cement plant through bio-based fuel substitution and a carbon capture and storage unit by 2030. This may be eight years away but it is one of very few full scale cement plant carbon capture upgrades that have been promised worldwide.
China National Building Materials’ cement sales grow by 3% to US$9.26bn in first half of 2021
03 September 2021China: Sales revenue from China National Building Materials’ (CNBM) cement business grew by 3% year-on-year to US$9.26bn in the first half of 2021 from US$8.98bn in the first half of 2020.Adjusted earnings before interest, taxation, depreciation and amortisation (EBITDA) rose by 12% to US$3.02bn from US$2.70bn. The group’s cement and clinker sales increased by 7.6% to 177Mt. Its concrete sales volumes increased by 13% to 52Mm3. It reported that government fiscal policy boosted demand from January to April 2021 but that heavy rainfall and increasing bulk commodity prices in May 2021 slowed the progress of some projects.
Across all business lines, the group’s revenue grew by 14% to US$18.9bn from US$16.5bn in the same period in 2020. Adjusted EBITDA rose by 13% to US$3.98bn from US$3.51bn. Total revenue benefitted from particular gains from its New Materials and Engineering businesses. However, the Engineering businesses segment reported significant drops in earnings in the reporting period. Sinoma International reported that it faced ‘multiple challenges’ such as the coronavirus pandemic outside of China, rising raw material prices and negative currency exchange effects.
Huaxin Cement reports strong start to 2021 but warns of slow demand in second quarter
03 September 2021China: Huaxin Cement’s sales revenue increased by 17% year-on-year to US$2.28bn in the first half of 2021 from US$1.95bn in the same period in 2020. Net profit rose by 8.3% to US$378m from US$349m. Cement and clinker sales grew by 14% to 37Mt and concrete sales volumes more than doubled to 3.36Mm3. The cement producer reported that demand for cement decreased in May and June 2021 due to bad weather and price rises of raw materials leading to reduced construction activity.