Displaying items by tag: Dangote Cement

Dangote Cement let everybody know this week that it is now producing 52.5MPa grade cement in Nigeria. The move was a response to building pressure from professional and civil groups in the country which have reacted in recent months to the high incidence of building collapses in the country. With the 42.5MPa grade looking likely to become the new legal standard, Dangote's adoption of an even higher standard looks like canny marketing.

The background to this tussle lies in the spate of building collapses that have plagued Nigeria in recent years. A widely cited paper in the Global Journal of Researches in Engineering from 2010 reported at least 26 incidents in Nigeria between 1975 to 1995 with 226 fatalities. Later figures from 2004 to 2006 reported at least 10 incidents with 243 fatalities, a significantly higher prevalence than in the earlier period. The paper recommended adopting standards for building materials such as cement among other measures. Since the publication of this paper news reports have been hard to collate. Commentators placed the toll at 15 collapses with 30 fatalities for the first eight months of 2013 alone.

The Standards Organisation of Nigeria (SON) reacted to the latest outcry over building collapses by saying that they were caused by poor application, such as a using the wrong quality of cement for a particular task, not poor standards. According to the SON, 32.5MPa grade cement is recommended for activities such as plastering, flooring, block moulding, culvert making and building simple domestic houses. 42.5MPa grade is designed for the construction of tall buildings, bridges and load bearing columns.

Adopting a national standard of 42.5MPa grade is intended to stop misuse of lower grade cement being used for the wrong applications. One example commentators have mentioned is how to help illiterate builders select the right kind of cement for a given task. Choosing an overall higher standard is one solution to this problem. Education is another.

One fact that has emerged from the debate is that, according to Dangote Chief Executive Officer DVG Edwin, the SON imposed 42.5MPa grade as the minimum for imports before most imports were stopped in late 2012. Edwin used this as an argument for the SON enforcing the same standard for domestic cement production. Anything that can cut the number of building collapses can only be a good thing.

Nigeria: Nigeria's Dangote Cement has announced that to help to combat the problem of building collapses and other construction failures allegedly caused by the preponderance of lower grade (32.5) cement on the market, it has converted its plants to produce 52.5 grade cement. It claims to be the first producer in Africa to do so.

Major concerns have been raised by various interest groups over cement standardisation in Africa. These stakeholders had warned that the prevalence of 32.5 cement grade in the market was a major cause of building collapse and threatened to stage protests against cement manufacturers that produce the lower grade of the product.

In response to the stakeholders' threat, Dangote Cement announced that it only produces 42.5 grade cement from its plants. However, the company decided to further demonstrate its commitment to delivering high quality products by raising the quality bar beyond 42.5 grade cement to 52.5 grade. Dangote Cement has commenced production 52.5 grade cement from all of its Nigerian plants in Ibese, Ogun state, Gboko, Benue state and Obajana, Kogi state.

Dangote disclosed that the 52.5 grade cement, which had been certified by the Standard Organisation of Nigeria (SON), as conforming to the requirements of NIS 444-2003 and other relevant standards, would sell for the same amount as the lower grade 42.5N type. It stated that it costs more to produce the 52.5 grade but that Dangote Cement decided to sell at the same price in the interest of its customers.

Zambia: Dangote Cement plans to commission a US$400m cement plant in the city of Ndola in July 2014 with a production capacity of 3000t/day.

The company expects to produce 1.0 - 1.2Mt/yr of cement when it is commissioned, which will increase Zambia's total cement production to 2.5 - 2.7Mt/yr. Zambia currently has a cement production capacity of 1.5Mt/yr from Lafarge's plants in Lusaka and Ndola and Zambezi Portland's plant in Ndola.

Senior general manager for Dangote Projects, Anand Kameshwar said that installation of major equipment at the plant by China's Sinoma Engineering was nearly complete. "Most of the major equipment has been installed and the project is on course and should be complete by July 2014," Kameshwar said, adding that Dangote would contribute significantly in mitigating cement shortages that have resulted from high cement demand due to construction activities. Once operational, the cement factory will create 700 new jobs.

Dangote is also constructing a 30MW power sub-station that is expected to commission in May 2014. "This facility will provide electricity to the cement plant, which is expected to consume 25MW of power per day," Kameshwar said. The cement factory will also open up other avenues for Dangote to increase its investments in Zambia.

Nigeria: Dangote Cement plc has commissioned a new 72,000 bag capacity cement depot in Idi-Iroko, Ogun State.

Regional director of Dangote Cement, Akin Adesokan, said that the firm would ensure constant supply of the product to ease transportation problems. "We will ensure that the depot is always stocked with cement,' said Adesokan, adding that the cement to be sold in the depot is 42.5 grade.

He said that with the commissioning, the firm is delivering on its main objective of bringing its product nearer to the people. "We are ensuring that Nigerians have access to the major component in building, which is cement. We are ensuring that houses in Nigeria stand strong. We are ensuring that Nigerians have the ability to build their personal houses."

The depot was built by Jimmy Azeez Enterprise, one of Dangote Cement's major distributors, which will also manage the facility. Adesokan described the collaboration with Jimmy Azeez as; "another milestone in our mutually-beneficial business relationship with our distributors."

Nigeria: Haver & Boecker has opened a subsidiary company in Lagos, Nigeria. The new company intends to better fulfil the needs of Haver & Boecker's key client in the region, Dangote Group. A managing director is currently being sought for the new company.

Cameroon: Dangote Cement has signed an agreement with Gaz du Cameroun for the provision of gas for its 1.6Mt/yr cement plant in Douala, Cameroon. Commissioning of the cement plant is planned in January 2014 and the gas supply is scheduled to start in the second half of 2014. Construction at the Douala cement plant was delayed by a land dispute in 2012. The new plant is expected to reduce cement prices in the country.

Nepal: Dangote Group has asked the government of Nepal to help it find land to build a cement plant with an investment of US$800m. The Nigerian-based cement producer announced that it has been looking at Dang, Makwanpur and Dhading districts as possible locations following a meeting between Dangote's CEO KR Rao and the Nepalese Finance Minister Shankar Prasad Koirala.

Dangote has asked the Nepalese government to provide 30MW of power for the project. It intends to generate another 30MW for the plant by using a captive power plant.

In late 2013 the Investment Board Nepal (IBN) gave clearance for Dangote to invest in a cement plant in Nepal. Dangote will spend US$550m the first phase of its investment plan in Nepal.

Kenya: ARM Cement is set to build Kenya's largest cement plant in Kitui County, setting it up for a fight with Nigeria's Dangote Cement, which also has plans to open a U$400m plant in the same region.

ARM says that it will raise up to US$300m to fund new plants including the planned unit in Kitui, which will produce 8000t/day (~2.5Mt/yr) of cement. This will make it the single largest cement factory in the country and places the unit ahead of the planned Dangote plant, which has a planned daily capacity of 5500t/day (~1.8Mt/yr). ARM's fund-raising will be done through a mixture of bank loans, corporate bonds and rights issues.

"We plan to start construction of the Kitui plant late in 2014. It is a major development for us," said Pradeep Paunrana, ARM's chief executive, to the Daily Press.

This announcement will re-open the fight for Kitui mines, which were the subject of a fierce court battle between ARM and Bamburi Cement in 2010. The 100km² area is rich with high-quality limestone. The East Africa Portland Cement Company (EAPCC) has also directed its management to strike a deal with Kitui County so that it can secure key raw materials and counter moves made by Dangote and local rivals.

Kenya produced 4.7Mt of cement in 2012, up from 2.8Mt in 2008, according to the Kenya National Bureau of Statistics. With double-digit cement market growth expected in the coming years, Kenya has caught the eye of Dangote Cement and new entrants National Cement and Mombasa Cement as well as the established players.

Nigeria: Sinoma International Engineering has signed a US$536m deal with Dangote to build two 6000t/day clinker production lines and accessories in Sagamu. The contract includes engineering design, equipment procurement and supply, civil construction, electrical equipment installation, debugging, performance appraisal and accessory projects covering the production process from crushing to packaging and delivery by the bag and in bulk.

Both Dangote Cement and PPC have reminded the world about their development plans for sub-Saharan Africa. In the wake of PPC's yearly results on 19 November 2013 came a spotlight on the South Africa-based cement producer's international ambitions. Not to be outdone, Nigeria's Dangote Cement then put out a press release detailing all of its big development projects.

Dangote and PPC are set to go into direct competition when the Dangote subsidiary, Sephakhu Cement, opens its 3Mt/yr integrated cement plant at Aganang, North West province in early 2014. It will be the first time the Nigerian cement giant will be producing cement in the same country as its competitor in sub-Saharan Africa, PPC. The encounter will set the tone for the producers' next clash when they both open cement plants in Ethiopia in 2015.

Both the African cement producers are targeting a swathe of south to east sub-Saharan Africa from South African to Ethiopia. PPC, based in South Africa, has a presence in neighbouring Botswana, Zimbabwe and Mozambique. It has bought stakes in cement producers in Rwanda, Ethiopia and the Democratic Republic of the Congo and has new cement plants on the way in Ethiopia, Rwanda, Zimbabwe and the Democratic Republic of the Congo. In contrast to PPC's more 'organic' growth strategy from an established base, Dangote, with its existing presence in west Africa is about to enter this region. It has new projects planned in Kenya, Tanzania and Zambia, as well as in Ethiopia and South Africa.

To compare the financing behind each company's expansion, Dangote reported that it had committed US$884m for acquisitions in 2012. PPC intends to spend US$276m on capital expenditure in its 2014 financial year. If these figures from financial reports are correct, Dangote is spending three times as much as PPC on expansion. Dangote may have more money for expansion but PPC has long-standing presences in the region or has recently acquired them.

Dangote reported an 18% rise year-on-year in turnover to US$1.8bn in 2012. The same year its sales volumes increased to 10.4Mt from 8.66Mt in 2012. The company's installed cement production capacity was reported as 19.25Mt from three plants in Nigeria. In comparison, PPC reported a 13% rise in revenue to US$820m for its financial year to the end of September 2013. No exact cement productions figures were released but PPC said that cement sales increased by 7% in the period.

How Dangote and PPC spar in South Africa remains to be seen but one area where they may agree will be on imports. In its final results for 2013, PPC again highlighted the continuing threat of imports from Pakistan, mainly via Durban. Imports comprised 7.6% of national demand as of June 2013. In Nigeria in 2012 Dangote led successfully a campaign to cut foreign imports. Irrespective of increasing demand for cement, adding Dangote to the anti-cement import lobby in South Africa might well make space for a new producer.