Displaying items by tag: Ecuador

Ecuador: Gebr. Pfeiffer Inc, a subsidiary of Germany's Gebr. Pfeiffer SE, was recently contracted to supply a complete grinding unit to replace aging ball mills at the Hormicreto clinker plant in Ecuador.

The new grinding unit helps reduce energy consumption and improves the overall grinding efficiency, allowing the plant to increase production from a single mill. Gebr. Pfeiffer supplied the following components of the new grinding station:

• MPS 2500 BC swing mill with 'Lift and Swing' technology;
• SLS 2250 BC classifier;
• Bucket elevator;
• Reject conveyor belt;
• Chutes and divert chutes;
• Reject silo;
• Weigh feeder;
• Dedusting unit;
• Metal detector;
• Separator;
• Rotary locks;
• Bag filter;
• Mill fan;
• Ducting, expansion joints and dampers;
• HML 1250 Pfeiffer hot gas generator;
• MCC, control and instrumentation;
• Related engineering services.

Delivery of the grinding unit is expected to be complete by December 2015.

Ecuador: Cement sales fell by 7.04% to 3.38Mt between January and July 2015 compared to 3.64Mt in the same period in 2014, according to data from the Ecuadorian Institute of Cement and Concrete (INECYC). Sales are expected to drop between 10% and 15% in 2015 compared to 2014 when sales of 6.47Mt were recorded.

Consumption is high in Guayas, Azuay, Manabí and Pichincha, according to El Telegrafo. Holcim holds 60.5% of the local market, followed by Unacem (formerly Lafarge) with 22.5% and Union Cementera Nacional (UCEM) with 17%. Recent developments include a US$400m modernisation project at Holcim's Guayaquil plant and a US$230m expansion by Cementera Nacional with Cementos Yura to expand the Riobamba plant.

Ecuador: Holcim Ecuador has inaugurated the second phase of its modernisation project at the 4500t/day clinker capacity Guayaquil plant. The expanded production capacity replaces the need for imports. Approximately US$400m has been invested in the modernisation work in the last five years. The project has included a particular focus on limiting the plant's environmental impact. Around 20% of investment has been spent on environmental control equipment. The new clinker line will help Holcim Ecuador to reduce its CO2 emissions by 700,000t/yr.

Ecuador: Cementera Nacional (33.5%) has formalised a strategic partnership with Cementos Yura (63.5%) to expand its installed production capacity for cement and clinker at the Riobamba cement plant. The US$230m investment project will extend over the next 40 months. Ecuador presently imports more than 1Mt/yr of clinker. The expanded Riobamba plant will have a 2400t/day of clinker production capacity, allowing foreign exchange savings of US$75m.

Ecuador/Peru: Peruvian cement producer Union Andina de Cementos (UNACEM) has completed the purchase of Lafarge's cement operations in Ecuador. "We are pleased with the closing of the transaction, which represents an important step in our growth strategy," said Carlos Ugás, managing director of UNACEM. The company closed the acquisition, which was initially announced in May 2014, for approximately US$517m. The deal involves the purchase of a 1.4Mt/yr cement plant located in Otavalo, in the north of Ecuador.

Ecuador: Peru's Gloria Yura Cement plans to invest US$230m in the construction of a new cement plant in Ecuador, according to the minister of Industry and Productivity in Ecuador, Ramiro Gonzalez.

Ecuador: Peru's UNACEM plans to invest US$58m in Condorcocha, Junin and Atocongo, San Juan de Miraflores in 2015, following US545m of investments in 2014. The sum will primarily be allocated to the acquisition of Lafarge's cement plant in Ecuador.

A total of US$374m will be invested in the Atocongo and Condorcocha plants between 2014 and 2018, with a focus on the cement mill, the development of the Carpapata III hydroelectricity project and the construction of bagging facilities in Condorcocha. UNACEM will invest US$939m over the next five years, while it anticipates sales of US$190m in 2014. The company expects its revenues to exceed US$200m form 2016 and projects a turnover of US$256m in 2020.

The creation of Lafarge Africa, the clearance of the Cemex West acquisition by Holcim in Germany and the sale of Lafarge's assets in Ecuador all hint at the scale of business that LafargeHolcim will command when it comes into existence. Despite the media saturation of coverage on the merger the implications in developing markets are still worthwhile exploring, especially in Latin American and Africa.

In sub-Saharan Africa, Lafarge is merging its cement companies in Nigeria and South Africa to create Lafarge Africa. Analysts Exotix have described the move as, 'the birth of a leading player on a continental scale'. Indeed, if Lafarge wanted to grow Lafarge Africa to encompass its many other African cement producing subsidiaries it could hold at least 17 integrated cement plants (including plants in north Africa) with a cement production capacity of at least 40Mt/yr in 10 countries and infrastructure in others. That puts it head-to-head with Dangote's plans to meet 40Mt/yr by the end of 2014 through its many expansion projects. Following these two market leaders would come South African-based cement producer PPC with its expansion plans around the continent.

Meanwhile across the Atlantic in Latin America the Lafarge-Holcim merger threatens Cemex. Unlike in Africa where Lafarge has a ubiquitous but disparate presence, Lafarge and Holcim's cement assets are more evenly scattered around the Caribbean, Central and South America. In terms of cement production capacity Cemex and Lafarge-Holcim will both have around 30Mt/yr, with Cemex just in front. The next biggest cement producers in Latin America will be Votorantim (present mainly in Brazil) with just over 20Mt/yr and Cementos Argos (Columbia) with about the same. This includes some new acquisitions in the United States for the growing Columbian producer. In Ecuador Lafarge and Holcim held over 50% of the market share, hence the sale by Lafarge of its assets to Union Andina de Cementos for US$553m.

Depending on how well the merger integrates the two companies, corals the various subsidiaries and implements strategic thinking the merger could just create business as usual with little disruption to the existing order. Yet in both continents the merger has the opportunity to shake up and reinvigorate the cement markets as existing players suddenly discover serious new competition and react accordingly.

Africa has a population of 1.1bn and it had a Gross Domestic Product (GDP) of US$2320/capita in 2013. South America had a population of 359m in 2010 and a GDP of US$8929/capita. This compares to US$27,250/capita in Europe and US$54,152/capita in the US. The economic development potential for each continent is humongous. Post-merger, LafargeHolcim will be first or second in line for some of this potential in Latin America and Africa.

Ecuador: Lafarge has announced the sale of its cement operations in Ecuador for an enterprise value of US$553m to Union Andina de Cementos (UNACEM). Lafarge Cementos SA operates an integrated cement plant with a production capacity of 1.4Mt/yr in Otavalo.

The divestment will contribute to Lafarge's objective to reduce its net debt below Euro9bn in 2014. The transaction is subject to customary closing conditions.

Ecuador: Loesche has announced that it will deliver one LM 56.4 type vertical roller mill for cement raw material grinding for the Guayaquil cement plant currently being expanded for Holcim Ecuador. The order was placed by the Chinese general contractor Sinoma-TJ (CBMI), which will supply a 4500t/day line.

The mill will grind cement raw material and has been designed for a capacity of 386t/hr. The mill motor capacity will be 4000kW. It will compliment an existing Loesche mill that has been operating at the same plant since 2010. Delivery is planned at the end of 2013.