Displaying items by tag: FEED

Brazil: thyssenkrupp Polysius has secured a front-end engineering design contract from Circlua for the construction of the world’s largest activated clay plant, with a capacity of 0.96Mt/yr (3000t/day). The plant will be largely powered by renewable electricity, and will be located in Pará, utilising clay sourced from the Carajás iron ore complex. The clay contains up to 80% kaolinite content, and will be upcycled as supplementary cementitious material.

thyssenkrupp Polysius CEO Christian Myland said “We are honoured to partner on this landmark project. Leveraging high-quality local clay and our advanced activated clay technology, this plant will set a new benchmark for carbon-conscious cement production.”

Europe: Capsol Technologies has been awarded an engineering services agreement for a pre-FEED (front-end engineering design) study on its CapsolEoP carbon capture technology at a cement plant in Europe, aiming to capture 600,000t/yr of CO₂.

Johan Jungholm, chief of business development at Capsol Technologies, said "We are building on our commercial traction within cement, where Capsol has emerged as a preferred carbon capture technology provider. CapsolEoP can operate with up to 50% lower energy use than traditional post-combustion technologies such as amines. This, together with reduced complexity, has the potential of reducing levelised capture costs by 20-60% for cement plant owners looking to decarbonise their operations.”

US: The US Department of Energy (DOE) has awarded funding for two Leilac projects to conduct preliminary front-end engineering design (pre-FEED) studies, subject to final negotiations.

A project at Roanoke Cement Company in Virginia, led by Titan Group in partnership with Leilac, Amazon and Virginia Tech, received US$1.49m. It aims to capture over 500,000t/yr of CO₂ from cement Scope 1 emissions using Leilac’s technology.

A project at Mississippi Lime Company in St Louis, Missouri, in partnership with Leilac, Industrial Ally and Nuada, received US$1.5m. It seeks to achieve net-zero lime manufacturing by integrating Leilac’s CO₂ capture technology with Nuada’s carbon capture system for combustion emissions.

Calix CEO Phil Hodgson said “We look forward to concluding the grant agreements and developing these exciting projects that have the potential to demonstrate industry-leading solutions to produce both low-carbon cement and lime at commercial scale.”

Greece: Heracles, part of the Holcim Group, has signed a front-end engineering design contract (FEED) with Air Liquide for CO₂ capture, liquefaction, storage and dispatch facilities at the Heracles plant in Milaki, as part of the Olympus carbon capture and storage (CCS) project. The project will enable the plant to capture and store 1Mt/yr of CO₂ and is scheduled for full operation in 2029. The captured CO₂ will be liquefied and transported by sea to the offshore sequestration facility in Prinos in the northern part of the Aegean Sea.

Germany: KHD will carry out a front-end engineering design (FEED) study for the new oxyfuel kiln at Heidelberg Materials' Geseke cement plant, part of the GeZero carbon capture and storage (CCS) project. The project will capture and store around 0.7Mt/yr of CO₂.

Matthias Mersmann, chief technology officer at KHD, said "At KHD, we have long recognised oxyfuel technology’s potential for cement decarbonisation and are well-positioned to contribute to this important flagship project.”

Germany: Fluor has signed a front-end engineering and design (FEED) contract with Heidelberg Materials for its GeZero project to integrate an industrial-scale CO₂ capture and storage solution into its cement production facility in Geseke. Fluor will recognise the undisclosed contract value in the fourth quarter of 2024. It will be responsible for design integration of several decarbonisation technologies at the Geseke cement production facility. Construction is planned to start in 2026, with commissioning three years later.

Germany: Heidelberg Materials has started the Front-End Engineering Design (FEED) Study phase on the GeZero project at its Milke plant in Geseke. The technical planning phase is being conducted by Fluor Corporation. It will focus on the design and integration of the various systems into the overall technical concept, which also includes a CO₂ transport solution. The technical planning is expected to be completed in mid-2025 with construction scheduled to start in 2026.

Christian Knell, CEO of Heidelberg Materials Germany, said “With GeZero, Heidelberg Materials will rely on CO₂ capture using state-of-the-art oxyfuel technology in combination with a CO₂ cleaning and liquefaction plant. To pave the way for domestic CCS plants, a CO₂ transport solution by rail is part of the planning until the necessary pipeline infrastructure is available. In addition, a local CO2 storage hub is to be created as interim storage. The electrical energy requirement for the operation of the plant is to be covered exclusively by renewable energies. A new photovoltaic system in the vicinity of the factory premises will help to meet the needs.”

The GeZero project is preparing to build a carbon capture and sequestration (CCS) value chain for the Geseke cement plant, North Rhine-Westphalia, in inland Germany. It aims to capture 0.7Mt/yr of CO₂ starting from 2029. The project is supported by the European Union Innovation Fund.