Displaying items by tag: GCW123

In the run-up to the publication of the Global Cement Directory 2014 we have released a Beta (draft) version for readers to provide corrections, clarifications or additions ahead of the final publication in late November 2013. In this week's issue of Global Cement Weekly we cover news stories on new cement plant or production upgrade plans in Azerbaijan, Kazakhstan, Mongolia, Niger and Venezuela. This demonstrates how fast cement production can change around the world in just one week!

Looking at the major trends of the past year, we see a gradual re-emergence of 'developed' economies from the Global Financial Crisis of 2007 - 201? - with an increase in cement demand that is patchy in the extreme. The US cement market is starting to heat up - but it starts from a historically low base. Former superstars stars like Spain and Italy are still firmly in the Doldrums and show no sign of growing, countries that are becoming used to a painfully permanent lower cement demand.

India has suffered from over-capacity (whilst at the same time building even more capacity – one wonders how the industry still manages to make a profit). China's cement industry continues to defy gravity – partly through state support and partly through central edicts as to which plants will close (handily reducing nominal overcapacity) and which will stay open. Chinese cement plants have rapidly been installing environmental abatement equipment amidst an ongoing environmental crisis in China. It remains to be seen if China can avoid a 'hard landing.' Other Asian countries are progressing well a full 15 years after the Asian Crisis.

Africa continues to get its act together and could yet become a global cement demand powerhouse. South America shows strong promise, particularly Brazil. The Middle East is a perfect example of the old saying "Be careful what you wish for."

Download the Beta version of the Global Cement Directory 2014 (free download - registration required)

India: Suman Mukherjee, CEO and Managing Director of Shree Digvijay Cement Company, has resigned from the cement producer due to personal reasons. His resignation takes effect from 31 October 2013. He will also leave the board of directors at this time.

Belgium/Germany: The European Commission has launched an investigation into the planned sale of Cemex's assets in the west of Germany to Holcim as the deal may harm competition. The commission is concerned that the planned acquisition of the German company Cemex West may reduce competition in parts of Germany and Belgium, where Cemex West is an 'actual or potential competitor' of Holcim. The commission intends to make a decision by 10 March 2014.

In August 2013 the Mexican cement producer Cemex and Swiss multinational cement maker Holcim announced plans to swap assets in Europe. On 18 October 2013 the commission announced that it would investigate Cemex's bid to buy Holcim's cement operations in Spain.

Azerbaijan: Akkord Cement intends to increase production at its cement plant to 3Mt/yr of cement by 2016. Suat Chalbiyiyk, Deputy Chairman of the Akkord Board of Directors, made the announcement and said that US$570m would be required for the project. The source of the funding has not yet been identified.

"With the second phase of production we intend to increase production of clinker up to 2Mt/yr and cement production up to 3Mt/yr. We estimate that, by 2016, cement demand is going to increase up to 5.5 – 6Mt/yr," said Chalbiyik.

At present Akkord Cement has a cement production capacity of 1.2Mt/yr.

Mongolia: A president of the Mongolian Alt Corporation (MAK) has announced that the Khukh Tsav cement plant will be able to produce 2Mt/yr of cement from 2014. At a state visit to the site by the Minister and the state secretary of the Construction and Urban Development Ministry, Ts Bayarsaikhan and R Erdeneburen, B Nyamtaishir of MAK asked that a quota of foreign workers be allowed to work at the plant.

Engineering firm FLSmidth has been contracted to provide machinery for the project. Once operational PC42,5 PC52,5 and PC62,5 cement will be produced at the cement plant located in Dalanjargalan Sum, Dornogovi aimag in the south-east of the country.

Niger: Aliko Dangote, head of Dangote Cement, intends to build a US$350m cement plant with a production capacity of 1.5Mt/yr in Niger. Dangote made the comments to Reuters following a meeting with President Issoufou Mahamadou in Niamey on 16 October 2013. The project will create 6000 to 7000 jobs. The plant will include a captive power plant with surplus electricity to be sold to the local power grid.

Niger currently has one cement plant, Société Nigérienne de Cimenterie, with a production capacity of 0.04Mt/yr.

Venezuela: Cemento Andino plans to build a second production line taking its cement production capacity to 2Mt/yr from 0.7Mt/yr. People's Minister for Industries, Ricardo Menendez, made the announcement on a visit to the cement plant in the state of Trujillo. He added that Chinese contractors will be working on the project.

China: China's cement output has increased by 8.9% year-on-year to 1.75Bt for the first nine months of 2013, according to data released by the National Bureau of Statistics. Cement output in September 2013 rose by 6.4% year-on-year to 225Mt. In mid-October 2013 China's State Council issued guidelines to tackle production overcapacity in the cement and other industries.

Canada: Mantra Venture Group has completed the first phase of engineering for its 'Electro-Reduction of Carbon Dioxide' (ERC) pilot plant. BC Research (BCRI), the technology commercialisation arm of NORAM Engineering and Constructors, has delivered a comprehensive first phase report that details the estimated cost of the plant, which will capture waste carbon dioxide at the Lafarge cement plant in Richmond, British Colombia. The second phase of engineering, which will provide a 'ready-to-build' plant design, is set to begin soon.

So far this work has resulted in several process improvements, including the introduction of a product treatment stage that will deliver a highly concentrated liquid product. As this will be capable of reaching the levels at which the products are typically used in industry, Mantra expects to be able to sell product directly out of the pilot plant. Improved process control, instrumentation, and flow scheme will deliver a more robust demonstration and greatly facilitate the commercial scale-up of the process.

"This will be the very first plant to electrochemically reduce carbon dioxide in an industrial setting. I think people will be very excited when they see a valuable, salable liquid product coming out of the Lafarge flue gas stack," said Mantra's Chief Technology Officer Patrick Dodd.

Azerbaijan: Norm Cement's cement plant in Garadagh, Baku will reach its full production in 2014, General Director Hasan Yalcinkaya has announced. The plant will produce up to 1.6Mt/yr of clinker and 2Mt/yr of cement.

"We are currently importing clinker, and we will start production of clinker in January 2014. We plan to produce 50,000 - 60,000t by the end of 2013. We will begin retail sales of cement in October - November 2013," said Yalcinkaya.

According to Yalcinkaya the cement plant cost US$400m and it is one of the largest projects outside the oil industry in Azerbaijan. It is anticipated that the plant will reduce cement imports and annual outflow of capital from the country by US$150m. Subsequently Norm intends to focus on the local market in Azerbaijan.