Displaying items by tag: Japan

Japan: Sumitomo Osaka Cement recorded consolidated first-half sales of US$790m in its 2022 financial year, down by 20% from US$993m in the first half of the 2021 financial year. Its cement sales were US$544m, down by 31% from US$784m. It exported 778Mt of cement, up by 33% from 594Mt in the first half of the 2021 financial year. Its domestic sales volume was 4.1Mt, up by 1.2% from 4.05Mt.

The group forecast full-year consolidated sales of US$1.65bn, down by 22% year-on-year from US$2.12bn.

Japan: Taiheiyo Cement and the University of Tokyo have patented a carbon capture system based on a new carbon fixation method. The method passes CO₂-bearing gas over 40mm granules of a hardened cementitious material at 75 - 100°C. The granules then fix the CO₂ from the stream to themselves, for utilisation or storage.

Japan: Sumitomo Osaka Cement has secured an agreement with Hyogo Prefecture for the future reception and processing of the prefecture’s waste from disasters such as earthquakes. The company says that the agreement will facilitate the rapid reception of such materials and to best support clean-up efforts.

President Hironori Morohashi said “We will continue to strengthen our cooperative relationship with Hyogo Prefecture and work to form a sustainable society and develop and improve the region.”

Japan: Taiheiyo Cement plans to secure a captive power supply for its Saitama cement plant through the installation of a new gas-powered generator. The company says that electricity from the generator will replace purchased energy in the plant's operations. It is also in the process of constructing a new waste heat recovery (WHR) power unit at the facility. Taiheiyo Cement claims that both upgrades will result in a 62,000t/yr reduction in operations' CO₂ footprint. Construction is due to commence before 2022 in order for the producer to commission the new equipment in mid-to-late 2023.

Saitama cement plant's former coal and woodchip-powered generator exploded in April 2021. The producer said that work is on-going to prevent the incident's recurrence by investigating the causes of the accident and formulating preventative measures.

Japan: Taiheiyo Cement has revealed that a weakness in an evaporator tube in a fluidised bed heat exchanger in a captive power plant was the cause of an explosion that took place at its Hidaka cement plant in April 2021. It said that inspections had been carried out annually but that it was difficult to detect defects visually. The company has apologised for the incident. It says it will make changes including a review of inspection standards, including more personnel in the process, improved information sharing and starting regular training on the issue. These changes will be implemented across all of the company’s plants.

The 50,000kW circulating fluidised bed (CFB) boiler was supplied by Mitsubishi Heavy Industries and commissioned in 1996. It ran on coal, wood chips and refuse-derived fuel. No blame for the explosion has been attributed to the manufacturer.

The explosion took place in the evening of 27 April 2021. No major injuries were sustained. However, 40 vehicles parked outside a Pachinko gambling parlour near the plant were damaged. Scattered debris was noted nearby and ash was reported up to 5km from the cement plant.

Japan: Rigaku Corporation has launched its new MiniFlex XpC high-throughput rapid x-ray diffractometer (XRD) for analysis of cement samples. The supplier says that the product is able to quickly identify variations in cement’s composition. It uses an EasyX interface and can be automated using a sample-loading robot or conveyor belt.

President and chief executive officer Toshiyuki Ikeda said “The MiniFlex XpC is a manufacturing-optimised powder diffractometer for fast and accurate quality control measurements. Using the latest developments and lessons learned from class-leading products like the Rigaku SmartLab, this compact XRD offers unrivalled performance and ease-of-use.”

Japan: Sumitomo Osaka Cement says it will raise the price of its cement from February 2022 due to rising coal and heavy fuel oil costs. It said that these mounting input prices were leading to ‘significant’ manufacturing and logistical overheads. The cement producer expects that these energy prices will remain high in the foreseeable future. It added that maintenance, labour and carbon neutrality goal costs were also growing.

Japan: Ube Industries has revised its profit forecast downwards for the 2022 financial year. It now expects a net profit of US$171m in the year to March 2022, a 15% fall year-on-year, compared to its previous forecast of US$184m. It has also forecast full-year consolidated sales of US$5.57bn, a rise of 3.4% year-on-year. The Nikkei newspaper has reported that the group attributed the lower figure for profit to increased costs of cement production, transport and its on-going integration of its cement businesses.

Japan: Taiheiyo Cement says that the cost of producing its cement has increased throughout 2021. The company said the coal prices have risen due to increased coal demand in China and a reduction in exports from coal-producing countries. It anticipates further rises in the price of coal. Additionally, it foresees a rise in maintenance costs as the equipment at its plants nears the end of its service life. The producer says that it is endeavouring to improve productivity and reduce costs.

Japan: Sumitomo Osaka Cement subsidiary Hachinohe Cement has announced that it will be receiving heavy oil and woodchips from cargo washed ashore from the wreck of a ship at Hachinohe port on 11 August 2021. The company plans to use the waste as refuse-derived fuel (RDF) for cement production at its cement Hachinohe cement plant. The company said that the oil spill from the incident has had a great impact on the region. It added “In the future, we would like to actively promote the acceptance of wreckage with heavy oil attached and cooperate in the early resolution of the situation.”