Displaying items by tag: Plant
Turkmenistan to build 1Mt/yr cement plant in Koytendag
22 December 2014Turkmenistan: Turkmenistan plans to build a new 1Mt/yr cement plant in the Koytendag region of the Lebap Province, the industry ministry has said. Railway infrastructure has already been established in the region that will support the project. The new plant is part of the country's 'Programme for Development of Construction and Industrial Sectors in 2012 - 2016,' which is designed to modernise the country's building materials industries.
Bolivia: Itacamba Cemento SA has awarded its new raw material grinding solution to Gebr. Pfeiffer Inc, a subsidiary of Gebr. Pfeiffer SE. The company's new 2000t/day capacity cement plant will be located in the municipality of Yacuces, Germán Busch Province.
Gebr. Pfeiffer will supply the raw material grinding system, using an MPS 3750 B mill as its key component. Raw material output will be 210t/hr with a fineness of 14% residue on 90µ. The project scope includes a rotary lock DSZ 1400 R, a raw mill MPS 3750 B, a classifier SLS 3150 B, cyclones AZZ 500 and related engineering and spare parts. Delivery to the Yacuces Plant is scheduled for the second quarter of 2015.
HeidelbergCement reopens Ukrainian cement plant
18 December 2014Ukraine: HeidelbergCement has reopened its plant in eastern Ukraine a month after shutting it. Separatists in the region wanted to impose their own agenda on the production process, the company said in November 2014. The situation has now changed and HeidelbergCement is about to sign a contact with a new security firm, according to CEO Bernd Scheifele. The re-launch of the production process was closely coordinated with the Foreign Office.
The conflict in Ukraine has led to serious infrastructure damage and thus the demand for building materials is high, according to Scheifele. The plant's capacity is 2Mt/yr of cement. The company generates Euro150m of revenue with its three Ukrainian sites, or a share of 1% of the total revenues. In 2014, however, turnover slipped by 30% due to the conflict.
UK: Production has restarted at the Cemex UK South Ferriby cement plant following flooding in December 2013. One of the two cement kilns has been commissioned and is producing clinker.
"Rebuilding the plant in 12 months has been no mean feat and I am immensely proud of what we have achieved. The refurbished plant will allow us to continue our heritage of producing quality cement, sustainably, safely and efficiently, now and for many years to come," said Philip Baynes-Clarke, plant director. "South Ferriby plant had grown organically through the site for the last 80 years, the flood gave us the opportunity to rebuild it in a logical way to today's standards with tomorrow's production in mind."
The flood cut off the 11,000 volt electric supply and destroyed 30 switch rooms and two substations. Today over 6.4km of high voltage cable has been laid to create a new infrastructure of cables to supply the various operations throughout the site. These cables lead to one electrical substation, which houses modern electrical switchgear. In addition 30 switchrooms have been rebuilt along with the vast majority of the site's electrical systems. Other efficiencies such as LED lighting have been built in to the systems to provide savings in electricity.
With the failure of the electric supply when the flood hit, one of the kilns stopped in mid-production with hot material still in it. This caused the kiln shell to bend due to the high thermal load. Subsequently a 22m section of the 65m long kiln was replaced. All elements of the cement production process are now controlled from a centralised computer. This new control system replaces five control rooms, which are all marked for demolition in the coming months.
Atrus halts construction of cement plant in Krasnodar
17 December 2014Russia: Austrian company Atrus Cement has halted construction of a cement plant in Krasnodar territory indefinitely. The project has been temporarily put on hold due to a lack of funds to finance the construction, according to Interfax.
Atrus Cement was planning to build and launch a cement plant in the Crimean district of Krasnodar territory by 2016. The project will cost over US$188m and will have a cement production capacity of 2.1Mt/yr. The company had hoped to start construction in 2012 and complete the project by 2016.
Sarbottam Cement Industries starts commercial operation in Nepal
17 December 2014Nepal: Sarbottam Cement Industries (SCI) has started commercial operation at its 400,000t/yr cement plant. The plant, which includes a captive power plant and a grinding unit, will employ over 1600 staff both directly and indirectly when fully functional. Saurabh Group, which has major share in import-export business of cement, steel, tea and woollen products, among others, set up SCI with an investment of US$64m. The cement plant has 45% foreign investment.
Saudi City Cement starts trial operations of new production line
17 December 2014Saudi Arabia: Saudi City Cement Company has started trial operations of a second production line. Without disclosing any financial details, Saudi City Cement said that the new production line will have a production capacity of 5,500t/day. The trial period will last about four months.
Guyana’s first integrated cement plant commissioned in Berbice
16 December 2014Guyana: Caricom Cement Company has commissioned its new US$53.1m cement plant at Everton, Region Six (East Berbice-Corentyne). The new plant will produce 500,000t/yr of cement, double Guyana's current consumption. The plant, which is the first integrated cement plant in Guyana, employs in excess of 250 persons from Berbice, Georgetown, Essequibo and Suriname.
"Caricom Cement Company has been in operation for the past four years and during that period we were bagging cement under the brand names West Indies Cement and Titan Cement," said Caricom. "The main purpose of the cement plant is to make cement affordable to all Guyanese, taking into consideration the construction boom that our country is undergoing at this time."
The plant was built in three phases and started in August 2010 at the old bauxite plant (Bermine), which was developed in phase one. The first part of the current operations saw a bagging system installed at the Everton plant. Phase two saw a Portland cement plant being added to the system while the machinery was being built for phase three, which commenced in December 2013 with the installation of the new plant. The plant was then upgraded with a kiln and cooling system and its grinding capacity was increased by 50%.
Tuban plant to start in first half of 2015
11 December 2014Indonesia: PT Holcim Indonesia has said that it expects its new plant in Tuban, East Java, to start operations during the first half of 2015. Spokesperson Deni Nuryandain said that the plant would increase the company's production capacity by 3.4Mt, or 40%. "Our total production capacity will reach 12.5Mt /yr," he said. Deni added that currently, Holcim has started operating its new plants in Narogong, West Java, and Cilacap, Central Java.
Nyumba Cement project granted US$60m loan
05 December 2014DRC: The Nyumba Ya Akiba Cement project in the Democratic Republic of Congo marked a significant milestone on 27 November 2014 with a loan signing of US$135m, making it a strong step towards country's industrialisation through improvement of the cement market. The project will add 1.18Mt/yr of cement capacity to the national market.
The project has attracted financial support from the African Development Bank (AfDB), Eksport Kredit Fonden (EKF, as guarantor to AfDB), the Emerging Africa Infrastructure Fund (EAIF), Habib Bank Limited (HBL, as lead arranger) and the International Finance Corporation (IFC).
Total project costs of US$270m will be funded by the US$135m loans. The AfDB will contribute two tranches of up to US$30m each, with one tranche being fully guaranteed by the Danish Export Credit Agency (EKF).
Nyumba Cement will address the rising cement demand fuelled by infrastructure development and reconstruction needs. The plant will be located in the Songololo, Bas Congo Province, DRC. The limestone and clay quarries are located on the plant site, 250km from Kinshasa. The Matadi port, located 100km from the plant, will allow easy access for importing raw materials and for cement exports to the regional markets.
The project is sponsored by a 50/50 joint venture between Pakistan's Lucky Cement Limited and the DRC's Groupe Rawji. Nyumba Cement will ease the country's dependency on expensive imports, which stand at over 50% of total cement consumption. The Nyumba cement output will target a vast area of the country and stimulate infrastructure development while supporting the local private sector, particularly small and medium enterprises, by promoting the reinforcement of the local supply value chain.
As a cost competitive import substitution project, Nyumba Cement will enhance the efficiency of the domestic markets, boost infrastructure, create jobs and transfer knowledge to the local workforce and is expected to have a significant demonstration effect to attract direct investments to the DRC.